13
. CRANKCASE/CRANKSHAFT
13-2
XCITING 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
This section covers crankcase separation to service the crankshaft and balancer. The engine must
be removed for this operation.
•
When separating the crankcase, never use a driver to pry the crankcase mating surfaces apart
forcedly to prevent damaging the mating surfaces.
•
When installing the crankcase, do not use an iron hammer to tap it.
•
The following parts must be removed before separating the crankcase.
Cylinder head (section 8)
Cylinder/piston (section 9)
Drive and driven pulley (section 10)
A.C. generator/starter clutch (section 12)
Starter motor (section 19)
Oil pump (section 4)
SPECIFICATIONS
Unit: mm (in)
Item
Standard
Service Limit
Main bearing oil clearance 0.025 (0.001)
~
0.041 (0.0016)
0.07 (0.003)
Crankshaft Connecting rod big end side
clearance
0.05 (0.002)
~
0.5 (0.02)
0.8 (0.031)
Runout
⎯
0.06 (0.002)
TORQUE VALUES
Crankcase bolt
12 N•m (1.2 kgf•m, 9 lbf•ft)
Cam chain guide bolt
20 N•m (2 kgf•m, 15 lbf•ft
)
Oil pipe bolt
43 N•m (4.3 kgf•m, 31 lbf•ft
)
SPECIAL TOOLS
Bearing puller
E037
Oil seal & bearing driver
E014
TROUBLESHOOTING
Excessive engine noise
•
Worn connecting to small end
•
Worn or damaged crankshaft bearings
Содержание XCITING 500
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Страница 22: ...1 GENERAL INFORMATION 1 19 XCITING 500...
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Страница 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Страница 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Страница 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Страница 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Страница 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Страница 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Страница 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Страница 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Страница 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Страница 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Страница 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Страница 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Страница 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Страница 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Страница 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Страница 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Страница 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Страница 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...
Страница 349: ...21 WIRING DIAGRAMS 21 0 XCITING 500 21 21...