XCITING 500
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO XCITING
500
.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which are
subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 7 through 13 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 14 through 16 is
the removal/ installation of chassis.
Section 17 through 21 states the testing
and measuring methods of electrical
equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages give
detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
FRAME COVERS /EXHAUST MUFFLER
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
FUEL SYSTEM/FUEL PUMP/FUEL
TANK/CARBURETOR
5
COOLING SYSTEM
6
ENGINE REMOVAL/INSTALLATION
7
CYLINDER HEAD/VALVES
8
CYLINDER/PISTON
9
DRIVE AND DRIVEN PULLEY
10
FINAL REDUCTION
11
A.C. GENEARTOR/STARTER CLUTCH
12
CRANKCASE/CRANKSHAFT
13
STEERING HANDLEBAR/FRONT
WHEEL/FRONT SHOCK ABSORBER
14
REAR FORK/REAR WHEEL/REAR
SHOCK ABSORBER`
15
BRAKE SYSTEM
16
BATTERY/CHARGING SYSTEM
17
IGNITION SYSTEM
18
ELECTRIC STARTER
19
LIGHTS/METERS/SWITCHES
20
WIRING DIAGRAMS
21
The information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
KYMCO reserves the right to make
changes at any time without notice and
without incurring any obligation.
CHASSIS
ELECTRICAL
E
Q
UIPMENT
ENGINE
Содержание XCITING 500
Страница 15: ...1 GENERAL INFORMATION 1 12 XCITING 500 CABLE HARNESS ROUTING...
Страница 16: ...1 GENERAL INFORMATION 1 13 XCITING 500...
Страница 17: ...1 GENERAL INFORMATION 1 14 XCITING 500...
Страница 18: ...1 GENERAL INFORMATION 1 15 XCITING 500...
Страница 19: ...1 GENERAL INFORMATION 1 16 XCITING 500...
Страница 20: ...1 GENERAL INFORMATION 1 17 XCITING 500...
Страница 21: ...1 GENERAL INFORMATION 1 18 XCITING 500...
Страница 22: ...1 GENERAL INFORMATION 1 19 XCITING 500...
Страница 23: ...1 GENERAL INFORMATION 1 20 XCITING 500...
Страница 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Страница 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Страница 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Страница 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Страница 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Страница 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Страница 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Страница 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Страница 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Страница 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Страница 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Страница 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Страница 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Страница 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Страница 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Страница 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Страница 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Страница 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...
Страница 349: ...21 WIRING DIAGRAMS 21 0 XCITING 500 21 21...