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sure the venting is installed properly to prevent leakage of carbon
monoxide into the mobile home.

4.  If parts become damaged or need to be replaced, please contact your

local dealer or visit WWW.KOZISTOVES.COM.  Do NOT replace
parts with any other parts not specified by your local dealer or
manufacturer.

II.  Understanding Your Pellet Burning Heater

1.  Component Description

1.1  General Overview

The first step in understanding your new 

KOZI

 heater is to familiarize yourself with its

operation.  Your heater has 3 main systems: Combustion, Circulation and Feed.  The
combustion system includes the air intake, burn pot, exhaust fan and exhaust venting.
The circulation system consists of a circulation fan, fan speed control and heat ex-
changer.  The feed system is made up of an auger motor and various safety devices.
Each part of these systems will be described later in detail.  A description of the
operation and the controls for your heater is provided in the section entitled “Heater
Operation”.

1.2  Exhaust Fan

The purpose of the exhaust fan is to remove the smoke from the combustion chamber.
The exhaust fan sucks air from the air intake, through the burn pot, around the heat
exchanger and pushes it through the venting.  This fan is a fixed speed fan which turns
ON whenever the heater starts and remains ON until the heater is cool.  THIS FAN
CANNOT BE TURNED OFF MANUALLY.  Failure of this fan will result in a feed
system shut down.

1.3  Burn Pot

The burn pot is the receptacle in which the pellet fuel is burned.  This portion of the
heater requires frequent cleaning since it controls the efficiency of the combustion
process.  It is recommended the burn pot be cleaned every time the hopper is filled and
thoroughly scraped periodically. 

 

DO NOT over fill the burn pot with too much fuel.

This can cause the heater to overfire and create damage to your heater.

1.4  Circulation Fan

The purpose of the circulation fan is to circulate the unheated room air through the heat
exchanger and back into the room as hot air.  The circulation fan speed can be controlled
by the fan speed control (described later).  The control system has a built-in safety that
allows it to override the fan speed control in the event the heater overheats.  As your
heater begins to overheat, the circulation fan will come on high to remove some of the
excess heat.  As your heater cools, the circulation fan will return to it’s original setting.
If the circulation fan cannot remove the heat fast enough, a second safety, the high
temperature manual reset disk, will shut the feed system OFF.

Содержание BayWin

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Страница 2: ...onnect power ...

Страница 3: ...Page 3 s 4 4 5 5 6 6 6 6 6 7 8 8 8 9 10 11 11 13 13 14 14 15 15 15 15 16 16 16 17 18 18 18 18 18 18 19 19 19 19 19 20 20 20 20 20 21 22 22 22 25 27 27 28 29 30 31 31 ...

Страница 4: ... pellets screened before use irements section for hs See the Mainte ctions or installation ater and extending a er This is to catch closing of the g for the exhaust mm vent pipe Avoid y to increase the size and too many bends see the Venting heater and venting eater regularly high ash content re information l completely before ers present Use a ce them in a metal ...

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Страница 6: ...220 mm 965 mm 760 mm Built Fireplace 150 mm 300 mm 330 mm 330 mm 300 mm tion and Figure 2 for more any information contained in ns material placed f 6 inches 150 mm her the back of the mple label is ntioned clearances ved by local building ...

Страница 7: ...Page 7 fficient space be e of the heater to provision must be e an versions of this ctrical power The 0 cycles and 2 Amps equire an additional ce ...

Страница 8: ...within the installation emoval and starting of the ons should be reviewed chamber A high pressure ng negative pressure ater then rushes through the um As this air passes through C UL listed type PL or L ovement of the combustion ust venting 3 inch venting is llations with several elbows tance against the flow of air n problems The use of 4 inch d EQUIVALENT VENT nch vent pipe should be used ed ele...

Страница 9: ... aling Aluminum tape is sets concealed spaces ough a wall or combus ode for Solid Fuel e detailed venting ions nder no ed or semi porch or any r is prohibited ot of horizontal venting foot of vertical venting OMPROMISES IN ARD E EXHAUST ER HIMNEY NCE NG IF tude of 3000 ft s Installations t permitted ...

Страница 10: ...gainst down draft on air They are as follows for combustion nstalled For minimum 3 vertical rt No CV100 Check is highly recom er than the total he exterior of the a minimum 2 inch o AK100 Air be required if the l bends Use of d to ensure proper perfor back drafts outside combus umstance ARANCES ACTURER ...

Страница 11: ... be respected in space i e nnot draw air awl space or any w the exhaust nt below that of cause airflow enting should be enting size as ed to the floor k for n 5 feet 1 5 m xhaust venting eeding 25 ft 7 6 m Venting Requirements ation ...

Страница 12: ... Free standing through a ry chimney installation Free standing through the nd the roof installation installation ...

Страница 13: ...5 mm in ireplace that is suitable high and 16 410 mm nry or listed factory built section I pellet insert Requirements y or listed factory built be achieved by minal see figure of the existing oling air or ry built zero clearance or ace insert installation ...

Страница 14: ...y sealed air intake as ey liner must be imney top as shown ched to the insert nto the chimney chimney liner to the iner must be k of the fireplace val of this pellet state for safe use pt for the following y damper may be ved only if they do emoval and they can KOZI pellet insert surround ...

Страница 15: ...the reverse of s not operating has had n removed Now you insert or fireplace ding stove The only ing the fuel into the maller than the stove m the top of the insert place hands inside the ich can cause bodily a free standing pellet cleaning your insert ments e to have the combustion alve CAN NOT be used heater This heater must mbustible metal pipe are not permitted Please e information ...

Страница 16: ...e chance of smoke f the mobile home near the back Use anchor the stove to me Installations laced underneath the in front of the heater om of the mobile f the mobile home figuration r mobile homes Variations of with local building codes must OF A MOBILE HOME F THE FLOOR WALL BE MAINTAINED ...

Страница 17: ...Page 17 Mobile home installa n through wall ation enting penings in the our stove is a ity of smoke adequately he mobile eaking venting some fuels may be fatal Make ...

Страница 18: ...eater m the combustion chamber urn pot around the heat ixed speed fan which turns ater is cool THIS FAN is fan will result in a feed ned This portion of the ncy of the combustion ime the hopper is filled and n pot with too much fuel our heater ed room air through the heat n fan speed can be controlled em has a built in safety that eater overheats As your high to remove some of the eturn to it s or...

Страница 19: ...tem OFF The e heater is at room em will not allow any et DO NOT RESET EPAIRED Failure of Trouble Shooting the combustion chamber ater such as opening the ht change and a shut on for more details ntrols of your heater Fan ll allow you to adjust method of adjustment e 16 Trouble shooting at the back of the heater ...

Страница 20: ...e control rod in you reduce the rod out you will increase First Time ng steps to light it for the first ger tube is empty It d properly fan should come ON ber see Stove pellet fuel begins to o medium approxi F before fuel begins gure 17 Control panel with controls e control panel see diagram rn the feed OFF As the knob sed resulting in a bigger fire ...

Страница 21: ...s and e feed system adjust to 12 l open to ed to step 9 In o step 5 l in the burn h wood pellets pellets to catch L ON FIRE setting ble shooting hin 5 to 10 ng your Heater ere is still a DS SUCH AS L LOTHING AND KIN BURNS n pot does not peration This ...

Страница 22: ...large mean the nt Reduce the feed rate inutes the size of the flame eed drops this indicates the d In this case close the air When reducing heat output ucing the feed rate If the air e fire Some fuels have a the burn pot although your fan speed he feed rate as described al operation your heater aust venting system and such as occurs during startup o lead to some soot formation and flyash which dep...

Страница 23: ... to handle imney fire Ashes can aust passage ts located at ll of the ashes hamber on the ge located at this time it is in the ck into position on the fan nt cleaning will ure 18 open the mmon flat head he fan motor to ust fan blades d replace it as s are in good door to seal MPERA PER ...

Страница 24: ... a Robertson to remove the open and access the e top of the motor hown in Figure 19 oil ports These oiling Place a few ach port the center above the t exchanger tubes ocated in the burn ere may be a nto the burn e it from the heater them thoroughly n pot stand and that hes into a metal ...

Страница 25: ...hey should be retained in d Do not place any O NOT clean allow you to see to see if the s or slam the DO NOT NOT replace ustries Ltd rn the heater een replaced eater to empty ean the rest of tatus lights located at the ts of a set of three red erating all three lights onate to the fuel feed ny time the sensors detect ystem to prevent any s lights to indicate where ...

Страница 26: ...le timer 3 Replace push button start 4 Replace feed control 1 Allow sufficient cool down time 2 Replace auto thermal disk 3 Replace timer 1 Add pellet fuel to hopper 2 Replace igniter fuse and igniter 3 Clean burn pot 1 Clean burn pot See Component Description as well as Maintenance sections 1 Adjust air damper 2 Reduce feed rate 3 Change fuel supplier 1 Reduce air damper 2 Clean heat exchanger Se...

Страница 27: ...Page 27 ...

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Страница 30: ...6 1 10002 1XL 10031 1 BV6 2 BV9 10035 10044 10043 10038 10037 10039 10031 10034XL 10032 10033XL 10041 10042 10040 10046 10036 10045XL 10002XL bber Slider 10004XL BV27 BV22 BV6 BV4 4 BV4 5 BV7 BV8 BV4 3 10016XL 10014XL auger holder 10006 7 10008 10008 4 10035 1 10006 onents ...

Страница 31: ...Page 31 eel fabricated parts and a not covered under kmanship as long as the ual Warranty is null and td whether to repair or sts to and from the Part No N A AK100 CV100 HE2 LC100 OM ...

Страница 32: ...OM ...

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