98
Instruction manual SMV 10 600B – 60 1500B Publ. no. 6196.082 1117, Version 02
Inspection and maintenance schedule
INSPECTION AND MAINTENANCE SCHEDULE
Pos.
Service items to perform
If
necessary
500 h
service
1,000 h
service
2,000 h
service
4,000 h
service
1.
Clean the machine
X
2.
Clean the radiator
X
Fluid and filter changes
3.
Lubricate the machine as per lubrication schedule
X
X
X
X
4.
Change engine oil
2)
X
X
X
X
5.
Clean the engine oil cleaner
2) 3)
X
X
X
X
6.
Change the turbo filter/oil filter of the engine
2)
X
X
X
X
7.
Change the fuel filter
X
X
X
8.
Change the filter insert of the fuel-water separator
X
X
X
9.
Change/clean the engine air filter
X
X
X
X
10.
Change the transmission oil filter
X
X
X
11.
Change the transmission oil filter
X
X
X
12.
Change the cabin filter
X
X
X
X
13.
Change the hydraulic oil filter
X
X
14.
Change the hydraulic oil
X
X
15.
Change the hydraulic oil tank breathing filter
X
X
16.
Change the drive axle oil
X
17.
Change the safety cartridge of the engine air filter
X
Inspection and cleaning
18.
Clean the engine air filter coarse cleaner
X
X
X
X
X
19.
Drain the fuel filter water separator
X
X
X
X
X
20.
Check the pressure and conditions of the tyres
X
X
X
X
X
21.
Tighten the wheel bolts to the correct torque
X
X
X
X
X
22.
Check/retighten bolt joints
X
X
X
X
X
23.
Check the coolant level
X
X
X
X
X
24.
Check the oil level in the drive axle
X
X
X
X
25.
Check the condition of the batteries
X
X
X
X
26.
Check the engine drive belts
X
X
X
X
27.
Check the exhaust system
X
X
X
X
28.
Check the adjustment of the parking brake
X
X
X
X
29.
Check stand and fork carriage
X
X
X
X
30.
Check the lifting chains
X
X
X
X
31.
Visually check the fork
X
X
X
X
32.
Check the condition of paintwork and windows
X
X
X
X
33.
Check the safety and condition of the cabin, the tanks, the
body, counterweights, lifting equipment and units
X
X
X
X
34.
Check the ID-plate and the warning stickers
X
X
X
X
35.
Check the functioning of the electrical system
X
X
X
X
36.
Check the functioning of the foot and the parking brake
X
X
X
X
37.
Check the functioning of the steering system
X
X
X
X
38.
Check the functioning of the hydraulic system
X
X
X
X
39.
Inspection/adjustment of valve play
1)
See "Service schedule engines" on page 99
40.
Inspection/adjustment of injectors
1)
See "Service schedule engines" on page 99
41.
Inspection/adjustment of injector rocker arms
1)
See "Service schedule engines" on page 99
42.
Check the bearings on the steering axle
X
X
X
X
43.
Check the anti-corrosion and freezing point of the coolant
X
X
44.
Check weld constructions
X
X
45.
Clean/drain fuel tank
X
X
Calibration
46.
Calibration of transmission
X
X
X
X
NOTE
1) See "Service schedule engines" on page 99, for service intervals for the different engines.
2) The intervals for the replacement of oil and filter depends on the level of sulphur in the fuel and the surrounding environment
3) Only applies to Scania engines
