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PFX2000

Preface P-1

Preface

About This Manual

This operation manual covers information about the hardware of the following mod-
els in the PFX2000 Series Charge/Discharge Battery Test System.

•

PFX2011 5-V/5-A 2-ch Charge/Discharge Power Supply Unit

•

PFX2021 20-V/10-A Charge/Discharge Power Supply Unit

•

PFX2121 120-ch Control Unit

•

PFX2331 5-Unit Frame

•

PFX2332 5-Unit Large Capacity Frame

The PFX2000 Series Charge/Discharge Battery Test System is controlled using

BPChecker2000, an application software. For a description of the operation of the

system, see the

BPChecker2000 User’s Manual

.

Product Overview

This battery charge/discharge test system is capable of meeting various needs of the

user by allowing the user to select the required units from different types of units

grouped by functionality and combine the required number of those units.
The basic system consists of charge/discharge power supply units installed in unit

frames, a control unit, a PC, and an application software.
Consideration has been given to the expandability of the charge/discharge power

supply unit, the unit frame, and the control unit. Additionally, a functional expan-
sion unit that enables impedance measurement is provided.
Each unit excluding the control unit is designed on the assumption that it be

installed in a rack. This allows support for large-scale systems.
The USB is used to connect between the PC and the control unit. The TP-BUS is

used to connect between each unit. All units can be controlled from

BPChecker2000.

• The PC that is used in this system must be running Windows 2000 Professional

(Intel) (SP2 or later) or Windows XP Professional (Intel). For details on the mini-
mum PC requirements, see the

BPChecker2000 User's Manual

.

NOTE

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Содержание PFX2000 Series

Страница 1: ...ystem PFX2000 Series Part No Z1 002 582 IB003122 Aug 2004 PFX2011 PFX2021 PFX2121 PFX2331 PFX2332 5V 5A 2 ch Charge Discharge Power Supply Unit 20V 10A Charge Discharge Power Supply Unit 120 ch Contro...

Страница 2: ...gets lost or soiled a new copy can be provided for a fee In either case please contact Kikusui distributor agent and provide the Kikusui Part No given on the cover This manual has been prepared with...

Страница 3: ...ics suitable for this product The use of a fuse with a different rating or one that short circuits the fuse holder may result in fire electric shock or irreparable damage AC power cord The product is...

Страница 4: ...II PFX2000...

Страница 5: ...ssibly fatal electric shock If physical contact is required by your work start work only after you make sure that no voltage is output here Indicates a potentially hazardous situation which if ignored...

Страница 6: ...e or consumer use Purposes of use Do not use the product for purposes other than those described in the operation manual Input power Use the product with the specified input power voltage For applying...

Страница 7: ...roduct is relocated Operation Check that the AC input voltage setting and the fuse rating are satisfied and that there is no abnormality on the surface of the AC power cord Be sure to unplug the AC po...

Страница 8: ...dure the connection to the DUTs and the trip connector Chapter 3 Names and Functions of Parts This chapter describes the names and functions of switches displays connectors and other parts of the pane...

Страница 9: ...ly Units 1 11 1 6 2 Installation Procedure 1 12 1 6 3 Removal Procedure 1 14 1 7 Setting the Frame Address 1 16 1 8 Connecting the TP BUS 1 19 1 8 1 Connecting TP BUS Cables 1 19 1 8 2 Setting the TER...

Страница 10: ...5 17 5 2 4 Outline Drawing 5 18 5 3 Control Unit Specifications 5 19 5 3 1 Electrical Specifications 5 19 5 3 2 General Specifications 5 20 5 3 3 Outline Drawing 5 20 Appendix _______________________...

Страница 11: ...types of units grouped by functionality and combine the required number of those units The basic system consists of charge discharge power supply units installed in unit frames a control unit a PC and...

Страница 12: ...and other parameters for the charge cutoff and or discharge cutoff conditions Improved system reliability Provides a variety of protection functions including OVP overvoltage over charge protection U...

Страница 13: ...US connection Uses the TP BUS for connecting between unit frames for easy connection When removing a frame from the TP BUS you do not have to shut down other frames Large capacity support PFX2332 only...

Страница 14: ...channels Moreover Fig P 1 shows that synchronized testing with a temperature chamber is possible by adding a GPIB interface board Since up to two control units can be connected to a single PC a system...

Страница 15: ...two channels on the PFX2021 are equivalent to one channel on the PFX2011 this is a 60 channel configuration TP BUS 2 30channels PFX2121 120 ch Control Unit PFX2211 Impedance Measurement Unit PFX2021 2...

Страница 16: ...P 6 Preface PFX2000...

Страница 17: ...PFX2000 Setup 1 1 Chapter 1 Setup This chapter describes the steps taken before actually using the product such as unpacking installation etc...

Страница 18: ...end that all packing materials be saved in case the product needs to be transported at a later date Table1 1 Control Unit Accessories Table 1 2 Charge Discharge Power Supply Unit Accessories PFX2121 P...

Страница 19: ...Includes spares M3 002 031 TP BUS connector 1 piece 84 61 5102 TP BUS core 1 piece 67 90 0080 Output connector 2 2 PFX2332 comes with a large current connector The connector is marked HC for distincti...

Страница 20: ...ing humidity range 30 to 80 RH no condensation Storage humidity range 20 to 80 RH no condensation Condensation may occur even in the operation humidity range In such case do not use the product until...

Страница 21: ...and PFX2021 charge discharge power supply units can be installed or removed even if the unit frame is rack mounted If you do not need to rack mount the unit frame attach rubber feet sold separately to...

Страница 22: ...Unit Frame PFX2331 or PFX2332 Unit Frame You can rack mount unit frames without leaving a space between them Fix the frame in place using the oval head screws and cup washers that come with the frame...

Страница 23: ...control unit is supplied through the USB you do not have to con nect the power cord to it Have a qualified engineer connect the power cord To prevent the possibility of electric shock turn off the sw...

Страница 24: ...comes in a cut condition Remove the insulation so that a plug or crimp termi nal can be attached to the wires 4 Attach a plug or crimp terminals to the power cord 5 Connect the power cord to the AC LI...

Страница 25: ...connect the PFX2332 to a switchboard 1 Check that the AC power supply meets the AC input specifications of the PFX2332 2 Turn off the power switch 3 Attach crimp terminals to the power cord 4 Connect...

Страница 26: ...ted earth ground ter minal Electric shock may occur if proper grounding is not furnished Connect the ground terminal to an adequate earth ground If you do not ground the product malfunction may occur...

Страница 27: ...harge power supply unit malfunctions during a test you can replace the unit without affecting the other units 1 6 1 Combinations of Unit Frames and Charge Discharge Power Supply Units The unit frames...

Страница 28: ...press in The lock is released Insert the unit until the lever you pulled forward the sec tion marked with an asterisk in Fig 1 4 touches the unit frame 5 Pull up on the lever and push the unit in furt...

Страница 29: ...to lift the bottom section a Remove the louver by holding the lifted section and pulling in the direction of the arrow b When the unit is inserted a third of the way in the unit is locked once Lever P...

Страница 30: ...r supply unit that you wish to remove is under the control of BPChecker2000 the application software you must perform unplug on BPChecker2000 to switch the unit into STANDBY status For the procedure i...

Страница 31: ...emoving the Charge Discharge Power Supply Unit PFX2011 Example Push the top section of the louver indicated with an arrow to lift the bottom section a Remove the louver by holding the lifted section a...

Страница 32: ...address Set the address using the hexadecimal notation of the FRAME switch See Fig 1 7 Of the 0 to E settings indicated on the switch the valid settings are 1 to C These values convert to 1 to 12 in d...

Страница 33: ...42 43 44 45 46 47 48 49 50 node node node node node node node node node node 31 32 33 34 35 36 37 38 39 40 node node node node node node node node node node 21 22 23 24 25 26 27 28 29 30 node node nod...

Страница 34: ...hannel Connection Using PFX2021s node node node node node 51 53 55 57 59 node node node node node 41 43 45 47 49 node node node node node 31 33 35 37 39 node node node node node 21 23 25 27 29 node no...

Страница 35: ...ted pair cables to the TP BUS connectors plug provided Fig 1 11 shows a TP BUS connection example including the impedance measurement unit You can connect 12 unit frames and one impedance measurement...

Страница 36: ...Hz LINE VOLTAGE RANGE 100 240V FUSE 1A T AC250V No FRAME DUT CONT TERMN TP BUS TRIP BATTERY TESTER FRAME UNIT No KIKUSUI ELECTRONICS CORP OFF ON MADE IN JAPAN 1 2 3 4 5 6 7 8 9 10 AC LINE IMPEDANCE VA...

Страница 37: ...und a core that cames with the package If extra length of cable is not available you will not be able to attach the core 1 Insert the TP BUS connector plug provided to the TP BUS connector on the rear...

Страница 38: ...screw using a screwdriver and fix the wires in place Twisted pair wires AWG22 Number of twists 1 turn cm b Connect the devices at each end of the bus Turn this screw using a screwdriver and fix the wi...

Страница 39: ...h If the TERMN switch is not set properly communications become unstable and erroneous operation may result Set the TERMN termination switch on the device at the end of the TP BUS located opposite to...

Страница 40: ...addition securely connect the USB connector so it does not acci dentally come loose It is recommended that the control unit be connected directly to the USB terminal on your PC as shown in Fig 1 14 I...

Страница 41: ...you can connect up to two control units on a single USB In this case you must set a dif ferent ID to each control unit so that the PC can identify the two control units This ID is called instrument ID...

Страница 42: ...f PFX2021 Charge Discharge Power Supply Units and PFX2332 Unit Frames results in a maximum of 30 channels TP BUS1 TP BUS1 TP BUS2 TP BUS2 PC 60 30ch 60 30ch 60 30ch 60 30ch Charge discharge units unit...

Страница 43: ...ocedure This chapter describes the power up procedure the connection to the DUTs and the trip connector The system is controlled using BPChecker2000 an application software For details on how to use t...

Страница 44: ...ives power from the USB the POWER LED on the panel blinks in green Fig 2 1 Control Unit Status after Power On Unit frame 1 Check that the power cord is correctly connected 2 Turn on the power switch o...

Страница 45: ...If the output cables are exposed to high temperature such as when using the DUT in a temperature chamber beware of the allowable temperature of the output cables If the heat resistance of the output c...

Страница 46: ...nt wire As a guideline twist the wires three times every 10 cm and keep the wires less than 7 m in length in the twisted condition Connect the end of the wires to terminal 1 and terminal 2 Voltage sen...

Страница 47: ...ption 1 Positive current terminal Connect to the positive terminal of the DUT battery 2 Negative current terminal Connect to the negative terminal of the DUT battery 3 S Positive voltage terminal Conn...

Страница 48: ...ame to the DUTs using the output cables you constructed Connection to the output connectors must be performed in the STANDBY status or with the power switch turned off Fix the output connectors in pla...

Страница 49: ...IMPEDANCE VA MAX 1 5k FREQUENC Y 50 60Hz LINE VOLTA GE RANG E 100 120V 200 2 40V IF THIS COLU MN IS BLAN K THE UNIT IS WIRED IN 200V SETTING SUPPLY STANDARD S S T T FG OUTPUT TERM INAL No 1 10 0ED C...

Страница 50: ...s of the TRIP input are shown in Table 2 3 Use a float ing contact signal or an open collector output that meets these specifications Table 2 3 Electrical Specifications of TRIP Input Connection to th...

Страница 51: ...Chapter 3 Names and Functions of Parts This chapter describes the names and functions of switches displays connectors and other parts of the panels Read this chapter to learn about the details of the...

Страница 52: ...installed to the PFX2331 Unit Frame Both PFX2011 and PFX2021 Charge Discharge Power Supply Units can be installed to the PFX2332 Unit Frame Fig 3 1 PFX2331 or PFX2332 Front Panel 1 Bracket Bracket fo...

Страница 53: ...ates when power is on FRAME DUT CONT TERMN TP BUS TRIP BATTERY TESTER FRAME UNIT No KIKUSUI ELECTRONICS CORP OFF ON MADE IN JAPAN 1 2 3 4 5 6 7 8 9 10 AC LINE IMPEDANCE VA MAX 1 5k FREQUENCY 50 60Hz L...

Страница 54: ...NAL Output connector The right most connector as viewed from the rear is the output for physical address 1 The address increases as you move toward the left The left most connector is the output for p...

Страница 55: ...hannel n those on the right side are for channel n 1 1 Status indication LED Indicates the operation status of the charge discharge power supply unit using LED colors Table 3 1 Color and Operation Sta...

Страница 56: ...Illuminated in orange Indicates that the channel is in WARNING status If you execute the test in this condition it may change to ALARM status 2 H OVP PFX2011 only Variable resistor for setting hardwar...

Страница 57: ...ont Panel of the PFX2121 Fig 3 7 Rear Panel of the PFX2121 1 POWER LED Blinks in green when the USB cable is connected and power is being supplied from the bus Illuminates in green when the control un...

Страница 58: ...between 7 and C to TP BUS 2 For details see section 1 8 Connecting the TP BUS 7 TP BUS 1 TP BUS 1 connector Connect unit frames with with a frame address between 1 and 6 and the PFX2211 Impedance Meas...

Страница 59: ...PFX2000 Maintenance 4 1 Chapter 4 Maintenance This chapter describes maintenance and calibration of the product 4 4...

Страница 60: ...a soft cloth with water diluted neutral detergent Do not use volatile solvents such as thinner or benzine They may discolor the surface or erase the printed characters 4 1 2 Cleaning the Dust Filter A...

Страница 61: ...ration air is sucked through the dust filter to cool the unit If moisture is included in the filter the temperature or humidity inside the unit increases and may cause a malfunction 3 Attach the dust...

Страница 62: ...the switchboard switch Breaks in the insulation coating may cause electric shock If a break is found stop using it immediately To purchase accessories contact your Kikusui agent or distributor 4 3 Ca...

Страница 63: ...o section 1 4 Connecting the Power Cord The unit frame s protection fuse is blown PFX2331 Check whether the fuse is blown according to the fol lowing procedure Remove the left most charge discharge po...

Страница 64: ...heat protection function of the power supply circuit may have tripped The ambient temperature may exceed the operating ambient temperature the intake or exhaust port may be blocked the dust filter may...

Страница 65: ...using the moving average setting some times improves the situation For setting the moving average see section 4 3 1 Module in the BPChecker2000 User s Manual In average pulse current measurements the...

Страница 66: ...supply unit has detected some kind of error and the test was aborted and is in an alarm status Correct the problem by referring to section A 2 Cause ofAlarms and Their Correction in the BPChecker2000...

Страница 67: ...PFX2000 Specifications 5 1 Chapter 5 Specifications This chapter describes the electrical and mechanical specifications of this product 5 5...

Страница 68: ...ltage Battery voltage drop dV Battery temperature Max Temp Temperature increase per unit time dT dt Rest Specified time after charge end Rest Time Pulse PWM pulse CC PWM Settings Constant current valu...

Страница 69: ...harge Time Battery voltage Cutoff Voltage Rest Specified time after discharge end Rest Time Pulse Constant pulse current CC Pulse Setting Constant pulse current Pulse Current Pulse time Pulse Time Cut...

Страница 70: ...pacity The product of the measured current and the elapsed time Time Integrated time since charge discharge start during measurement Pulse Battery voltage Maximum voltage and minimum voltage in one cy...

Страница 71: ...temperature protection OTP Shuts OFF the output of the corresponding channel Released by resetting the alarm PS board error PS Alm Hardware overvoltage and overheat CD board overheat OHP Reverts to id...

Страница 72: ...tandby mode Shuts off the main power supply input when in standby mode Stops the main power supply operation Auto fine function Correctable range 30 digits Enable disable selectable Normally disabled...

Страница 73: ...0 V to 20 000 V Discharge current range 0 0 mA to 5000 0 mA High range 0 mA to 10000 mA 0 00 mA to 500 00 mA Low range Discharge voltage range 0 5000 V to 5 0000 V 2 000 V to 20 000 V Maximum charge d...

Страница 74: ...igh range 0 mA to 10000 mA 0 00 mA to 500 00 mA Low range Resolution 0 1 mA High range 1 mA 0 01 mA Low range Accuracya 0 15 1 5 mA High range 0 15 3 m 0 15 0 3 mA Low range Number of set tings 8 valu...

Страница 75: ...Indicates the update rate of the control current by software computation It is always a fixed time regardless of the pulse time width Measurement accuracy Item PFX2011 PFX2021 Pulse continued PWM cha...

Страница 76: ...nds on the current measurement accuracy and the accuracy of the CPU clock Time Clock accuracy 50 PPM Pulse Charge dis charge current Range 0 0 mA to 5000 0 mA High range 0 0 mA to 10000 0 mA 0 00 mA t...

Страница 77: ...C at 20 C to 80 C Reference temperature sensing element thermistor Model 103AT 2 by Ishizuka Electronics Corp R25 d 10 0 k Operating temperature range 50 C to 110 C Temperature accuracy 0 5 C at 0 C...

Страница 78: ...capacitance k Internal heatsink temperature l Depends on the fuse in the AC input block m Depends on the input fuse of the main power supply board n Depends on the input fuse of the sub power supply...

Страница 79: ...ge operation status REST Illuminated in orange Rest status Control status CC Illuminated in red Constant current operation CV Illuminated in green Constant voltage operation CP Illuminated in orange C...

Страница 80: ...istance Between AC input and chassis 100 M or more at 500 VDC Between unit output and chassis 20 M or more at 50 VDC Withstand voltage Between AC input and chassis 1500 VAC for 1 minute at 50 mA or le...

Страница 81: ...s the short circuit current when the TRIP terminals are shorted Item PFX2331 PFX2332 Function Number of installable units 5 units Channel signal transmissiona 1 to 120 ch Impedance measurement scanner...

Страница 82: ...e measurement terminal Connect to the thermistor that came with 7 FG Shield grounding terminal It is connected to the chassis of the unit frame DUT connector 1 FG Chassis ground for sensing wire shiel...

Страница 83: ...e Between AC input and chassis 50 M or more at 500 VDC Between output and chassis 20 M or more at 50 VDC Withstand voltage Between AC input and chassis 1500 VAC for 1 minute at 50 mA or less AC input...

Страница 84: ...ne Drawing Fig 5 1 PFX2331 5 Unit Frame The figure shows the case when PFX2011s are installed Fig 5 2 PFX2332 Unit Frame The figure shows the case when PFX2021s are installed 550 442 MAX 565 177 Unit...

Страница 85: ...BUS1 TP BUS2 Connection 60 channels line Using the TP BUS connector included in the package Total length of a single line 200 m or less Number of twists 1 turn cm Polarity None Suitable wire Solid wir...

Страница 86: ...re range 0 C to 40 C Storage temperature range 10 C to 60 C Humidity range Operating humidity range 30 to 80 RH no condensation Storage humidity range 20 to 80 RH no condensation Dimensions See outlin...

Страница 87: ...easuring pulse charge discharge currents which enables capacity calculations at high accuracy even during pulse charge discharge operation A 1 2 Measurements during Normal Operation High speed convers...

Страница 88: ...nate the error caused by the accuracy of the constant current setting by enabling this function This function is effective when you need higher accuracy of constant current performance or when you wis...

Страница 89: ...alue is 10 digits This limitation makes identification of abnormality eas ier when the accuracy of the settings is off by an extreme amount for some reason The preset value and the measured value neve...

Страница 90: ...rent value is set as shown in Fig A 5 Otherwise the voltage and then the current are measured as shown in Fig A 6 Fig A 5 Example 1 during Pulse Charge when the pulse time is greater than or equal to...

Страница 91: ...d is often used 2 Point measurement Measurement is performed according to the specified measurement points 2 points This is useful when you wish to arbitrary fix the measurement point If the battery v...

Страница 92: ...by the unit time to derive the average current Fig A 9 Averaging Example 1 of Pulse Current Measurement Fig A 10 is an example for a pulse waveform with a pulse time width that is longer than or appr...

Страница 93: ...s sufficiently settled In the case of the shortest pulse time width 500 s the allowable response is up to approximately 200 s If the delay is longer than this time the error in the cur rent measuremen...

Страница 94: ...nchronously with the pulse waveform period Therefore the current value that is displayed does not indicate the average current over each pulse period This is the reason why the measured value of the a...

Страница 95: ...the Average Count is Set to 4 By default the average count is set 0 OFF For details on setting the moving aver age see section 4 3 1 Module in the BPChecker2000 User s Manual The moving average also...

Страница 96: ...r that is left over turns into heat as with the conventional unit and the heat is dissipated by the fan Therefore more power is reused when charge tests and discharge tests are mixed in a single frame...

Страница 97: ...utomatically suppresses the regeneration efficiency is activated to suppress the generation of excessive regenerated power The regeneration operation is controlled automatically You cannot manually tu...

Страница 98: ...alling waveform 0 A 4 A 5 A 3 A 1 A 2 A 200 s div 0 A 4 A 3 A 2 A 1 A 5 A 40 s div 0 A 5 A 4 A 3 A 2 A 1 A 40 s div Setup conditions Measurement conditions 2 value pulse dis charge Pulse current I1 0...

Страница 99: ...A 5 A 7 A 10 A 200 s div 0 A 10 A 7 A 5 A 3 A 1 A 40 s div 0 A 7 A 10 A 5 A 3 A 1 A 40 s div Setup conditions Measurement conditions 2 value pulse dis charge Pulse current I1 0 A Pulse current I2 1 A...

Страница 100: ...A 14 Appendix PFX2000...

Страница 101: ...A 12 current wire 2 4 CV LED 3 6 D DISCH LED 3 6 driver software 1 25 dust filter 4 2 dust filter cleaning of 4 2 E EXTENSION 3 4 F FRAME 3 4 frame address setting of 1 16 FRAME switch 1 16 G groundin...

Страница 102: ...8 regeneration function A 10 REGENERATION LED 3 7 A 10 removal 1 15 REST LED 3 6 S sampling interval A 2 STANDBY LED 3 6 4 5 4 6 status indication LED 3 5 T temperature sensing wire 2 4 termination 1...

Страница 103: ......

Страница 104: ...PFX2000 Series Charge Discharge Battery Test System Operation Manual...

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