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Appendix A—Fault and Warning Codes

Variable Speed Drives Series III

LIT-12012996—April 2018

www.johnsoncontrols.com

43

65

Replace Fan

Configurable

Warning

Fan life is less than 2 months

Check the fan, clean out any 
contamination, contact distributor near you 
for replacement fan.

66

Safety Torque Off

Fault

STO Triggered, STO input is open.

Reset STO Trigger and verify wiring. Reset 
fault after input is enabled. 

67

Current Limit Control Warning

The output current has reached the current 
limit value

Check the load
Set the acceleration time longer

68

Over Voltage Control Warning

The DC link voltage has reached its voltage 
limit value

Check the input voltage
Set the acceleration/deceleration time 
longer

69

System Fault

Fault

Thermistor SPI communication error.

Check thermistor chip. 

70

System Fault

Fault

MCU send wrong parameters to DSP.

Restart the drive again. Should the fault 
re-occur, contact the distributor near you.

80

FieldBus Fault

Configurable

Fault

Loss of communication with BACnet/IP, and 
the fieldbus reference is the remote reference 
OR the fieldbus control place is the remote 
control place

Check RS-485 communication wiring. 
Verify drive parameters are set correctly. 
Check master programming to verify proper 
addressing.

81

FieldBus Fault

Configurable

Fault

Loss of communication with SA Bus, and the 
fieldbus reference is the remote reference OR 
the fieldbus control place is the remote 
control place

Check RS-485 communication wiring. 
Verify drive parameters are set correctly. 
Check master programming to verify proper 
addressing.

82

Bypass Overload

Fault

Over load when motor is in bypass mode

Check motor connection situation

83

FieldBus Fault

Configurable

Fault

Loss of communication with Modbus RTU, and 
the fieldbus reference is the remote reference 
OR the fieldbus control place is the remote 
control place

Check RS-485 communication wiring. 
Verify drive parameters are set correctly. 
Check master programming to verify proper 
addressing.

84

FieldBus Fault

Configurable

Fault

Loss of communication with Modbus TCP, and 
the fieldbus reference is the remote reference 
OR the fieldbus control place is the remote 
control place

Check Ethernet communication wiring. 
Verify drive parameters are set correctly. 
Check master programming to verify proper 
addressing.

85

FieldBus Fault

Configurable

Fault

Loss of communication with BACnet, and the 
fieldbus reference is the remote reference OR 
the fieldbus control place is the remote 
control place, and the fault protection is not 
“NO action”

Check RS-485 communication wiring. 
Verify drive parameters are set correctly. 
Check BACnet master configuration 
programming to verify proper addressing.

86

FieldBus Fault

Configurable

Fault

Loss of communication with EtherNet/IP, and 
the fieldbus reference is the remote reference 
OR the fieldbus control place is the remote 
control place, and the fault protection is not 
“NO action”

Check Ethernet communication wiring. 
Verify drive parameters are set correctly. 
Check EIP master configuration 
programming to verify proper addressing.

87

FieldBus Fault

Configurable

Fault

Loss of communication with Profibus/
CANopen/DeviceNet master on Slot A, and 
the fieldbus reference is the remote reference 
OR the fieldbus control place is the remote 
control place, and the fault protection is not 
“NO action”

Check Profibus/CANopen/DeviceNet 
communication wiring. Verify drive 
parameter are set correctly. Check 
Profibus/CANopen/DeviceNet master 
configuration programming to verify proper 
addressing.

88

FieldBus Fault

Configurable

Fault

Loss of communication with Profibus/
CANopen/DeviceNet master on Slot B, and 
the fieldbus reference is the remote reference 
OR the fieldbus control place is the remote 
control place, and the fault protection is not 
“NO action”

Check Profibus/CANopen/DeviceNet 
communication wiring. Verify drive 
parameter are set correctly. Check 
Profibus/CANopen/DeviceNet master 
configuration programming to verify proper 
addressing.

89

Under Voltage Stop

Fault

The DC link voltage has reached the Drive 
under voltage stop limit value.

Check the input voltage.

Table 52. Fault Codes and Descriptions, continued

Fault 
Code

Fault Name

Fault Type

Default 
Fault Type

Possible Cause

Remedy

Содержание III Series

Страница 1: ...ffective April 2018 New Information CONTENTS Step 1 Variable Speed Drives Series III Overview 1 Step 2 Keypad Operation Overview 3 Step 3 Menu Navigation 6 Step 4 Startup Wizard 8 Step 5 Standard Para...

Страница 2: ......

Страница 3: ...following Check to make sure that the package includes the Instruction Leaflet Quick Start Guide and accessory packet The accessory packet includes Rubber grommets Control cable grounding clamps Addit...

Страница 4: ...el Carton Labels U S and Europe Same as rating label shown above Keypad Overview Figure 3 Keypad and Display Programmable Soft Key 2 Change Control Place to Auto Move Cursor Right Start Hand Button St...

Страница 5: ...go into bypass Jog this shall activate jog Favorite this shall add this parameter to the Favorite menu Delete this shall delete this parameter from the Favorite menu Back Reset Back Reset This button...

Страница 6: ...e with Right key Enter parameter whole edit mode when this parameter can be written Enter parameter group mode Enter parameter mode from group mode Stop Off Stop Off This button operates as the motor...

Страница 7: ...display I O If it is keypad then display KEY otherwise display BUS When indicates OFF it indicates the drive will not accept a command from the Hand or Auto Control place PAR MON FLT OPE QSW FAV TPM...

Страница 8: ...PID Monitor Favorite M7 Timer Interval Control Operate Mode O1 Output Frequency M8 User Defined Output O2 Freq Reference M9 MWH Monitor O3 Motor Speed M10 Multi Monitoring O4 Motor Current Parameters...

Страница 9: ...the menu structure Figure 5 Main Menu Navigation Back left key Right OK key UP key Down key M Monitor P Parameters F Fault B Optional Boards T Favorite O Operate Mode M1 Basic M10 Multi Monitoring P1...

Страница 10: ...and the Startup Wizard is enabled follow these instructions to easily set up your drive Table 5 Startup Wizard Instructions Item Description 1 Startup Wizard Press OK 2 Application 0 Basic 1 PID 2 Ad...

Страница 11: ...AI1 4 AI1 Joystick 5 AI2 Joystick 6 Keypad 7 Fieldbus 9 Max Frequency 10 AI1 AI2 11 AI1 AI2 12 AI2 AI1 13 AI1 AI2 14 AI1 or AI2 15 Min AI1 AI2 16 Max AI1 AI2 17 PID1 Control Output 18 PID2 Control Out...

Страница 12: ...RTC time display Auto restart on fault to drive or bypass Programmable switching frequency Multi preset speeds Fan control DC brake I O Controls Terminal To Function TTF Programming The design behind...

Страница 13: ...his is set in a format of DigIN X where X is one of the 8 Digital inputs on the Main control board Example If we set Run Enable to DigIN 6 the drive will be enabled when digital input 6 Terminal 8 is...

Страница 14: ...ive start 10 DIN8 Digital Input 8 Force Auto TI Input forces drive into Auto Control place 11 CMB DI5 to DI8 Common Grounded Allows source input 12 GND I O Signal Ground I O Ground for Reference and C...

Страница 15: ...arranged according to the parameter number Column explanations Code Location indication on the keypad shows the operator the present parameter number Parameter Name of parameter Min Minimum value of...

Страница 16: ...alog Output 2 Varies 575 M2 5 DI1 DI2 DI3 12 M2 6 DI4 DI5 DI6 13 M2 7 DI7 DI8 576 M2 8 DO1 Virtual RO1 Virtual RO2 14 M2 9 RO1 RO2 RO3 557 Table 10 Optional Boards M3 Code Parameter Min Max Unit Defau...

Страница 17: ...tatus Bit 9 IO5_AC1 Status Bit 10 IO5_AC2 Status Bit 11 IO5_AC3 Status Bit 12 IO5_AC4 Status Bit 13 IO5_AC5 Status Bit 14 IO5_AC6 Status Bit 15 Not Used M5 3 SlotB DIDO Status 2211 Bit 0 IO1_DIN1 Stat...

Страница 18: ...416 default Run Bit 2 See PAR ID 2417 default Fault Bit 3 See PAR ID 2418 default Fault Invert Bit 4 See PAR ID 2419 default Warning Bit 5 See PAR ID 2420 default Reversed Bit 6 See PAR ID 2421 defaul...

Страница 19: ...e V 0 7 O9 Unit Temperature C 0 8 O10 Motor Temperature 0 9 R11 2 Keypad Reference PAR ID 101 PAR ID 102 Hz 0 141 Table 17 Basic Parameters P1 Code Parameter Min Max Unit Default ID Note P1 1 12 Min F...

Страница 20: ...I2 15 MIN AI1 AI2 16 MAX AI1 AI2 P1 13 2 Auto 1 Control Place 0 135 0 I O Terminal Start 1 1 Fieldbus 2 I O Terminal Start 2 3 Keypad P1 14 12 Auto 1 Reference 1 137 See Par ID 136 P1 15 2 Auto 2 Cont...

Страница 21: ...5 6 19 DigIN B IO1 1 20 DigIN B IO1 2 21 DigIN B IO1 3 22 DigIN B IO5 1 23 DigIN B IO5 2 24 DigIN B IO5 3 25 DigIN B IO5 4 26 DigIN B IO5 5 27 DigIN B IO5 6 31 RO1 Function 32 RO2 Function 33 RO3 Func...

Страница 22: ...s To Param 0 215 See Par ID 190 P2 2 27 23 Auto Control 9 196 See Par ID 190 P2 2 28 23 Hand Control 0 197 See Par ID 190 P2 2 29 23 Auto 1 2 Select 0 209 See Par ID 190 P2 2 30 23 HOA On Off 1 2395 S...

Страница 23: ...nal Invert 0 181 0 Not Inverted 1 Inverted Table 21 AI2 Settings P2 5 Code Parameter Min Max Unit Default ID Note P2 5 1 AI2 Mode 0 223 0 0 20 mA 1 0 10 V 2 10 10 V P2 5 2 2 AI2 Signal Range 1 183 0 0...

Страница 24: ...e Ramp Frequency 58 Active 59 STO Fault Output 60 Run Bypass Drive 61 Bypass Overload 62 Bypass Run P3 1 2 2 RO1 Function 62 152 See Par ID 151 P3 1 3 2 RO1 On Delay 0 0 320 0 s 0 0 2112 P3 1 4 2 RO1...

Страница 25: ...2 16 2 Power Limit Supv 0 167 See Par ID 154 P3 2 17 2 Power Limit Supv Val 200 0 200 0 0 0 168 P3 2 18 2 Power Limit Supv Hyst 0 1 10 0 0 1 2205 P3 2 19 2 AI Supv Select 0 170 0 AI1 1 AI2 P3 2 20 2 A...

Страница 26: ...1 20 AI2 21 Output Freq 2 2N 22 Motor Torque 2 2N 23 Motor Power 2 2N 24 PT100 Temperature 33 SlotA PT100 Temp Channel 1 34 SlotA PT100 Temp Channel 2 35 SlotA PT100 Temp Channel 3 36 SlotB PT100 Temp...

Страница 27: ...1 Hand Control 2 Auto control 3 Off P4 1 9 2 Run Delay Time 0 32500 s 0 2423 P4 1 10 2 Start Mode 0 252 0 Ramp 1 Flying Start P4 1 11 2 Stop Mode 0 253 0 Coasting 1 Ramp P4 1 12 2 Ramp 1 Shape 0 0 10...

Страница 28: ...60 P4 3 7 2 Skip F3 High Limit See Par ID 260 400 00 Hz 0 00 261 Table 29 Energy Savings Calc P4 4 Code Parameter Min Max Unit Default ID Note P4 4 1 2 Currency 0 2122 0 1 2 3 4 Rs 5 R 6 Fr 7 kr P4 4...

Страница 29: ...P6 1 1 1 2 Output Phase Fault 2 308 0 No Action 1 Warning 2 Fault 3 Fault Coast P6 1 2 1 2 Ground Fault 2 309 See Par ID 308 P6 1 3 2 Ground Fault Limit 0 30 15 2158 P6 1 4 1 2 Motor Thermal Protectio...

Страница 30: ...A IO5 1 14 DigIN A IO5 2 15 DigIN A IO5 3 16 DigIN A IO5 4 17 DigIN A IO5 5 18 DigIN A IO5 6 19 DigIN B IO1 1 20 DigIN B IO1 2 21 DigIN B IO1 3 22 DigIN B IO5 1 23 DigIN B IO5 2 24 DigIN B IO5 3 25 D...

Страница 31: ...331 P6 2 5 1 2 External Fault 2 307 See Par ID 308 P6 2 6 1 2 Input Phase Fault 2 332 See Par ID 308 P6 2 7 1 2 Uvolt Fault Response 2 330 See Par ID 308 P6 2 8 1 2 Unit Under Temp Prot 2 1564 See Pa...

Страница 32: ...ing Start 1 Ramp P6 4 4 2 Undervoltage Attempts 0 10 1 324 P6 4 5 2 OverVoltage Attempts 0 10 1 325 P6 4 6 2 OverCurrent Attempts 0 3 0 326 P6 4 7 2 4mA Fault Attempts 0 10 0 327 P6 4 8 2 Motor Temp F...

Страница 33: ...Voltage Bypass Enable 0 549 See Par ID 1679 P10 1 10 12 Motor OverTemp Bypass Enable 0 1698 See Par ID 1679 P10 1 11 12 UnderLoad Bypass Enable 0 1699 See Par ID 1679 P10 1 12 12 External Bypass Enabl...

Страница 34: ...42 2534 P12 1 3 2 FB Process Data Input 3 Sel 0 2560 2550 2535 P12 1 4 2 FB Process Data Input 4 Sel 0 2560 103 2536 P12 1 5 2 FB Process Data Input 5 Sel 0 2560 104 2537 P12 1 6 2 FB Process Data Inp...

Страница 35: ...sted Rotation 23 Direction 24 Thermistor Fault Output 25 Fire Mode 26 In Bypass Mode 27 Ext Fault Warning 28 Auto Control 29 Jog Speed Select 30 Motor Therm Protection 31 FB Digital Input 1 32 FB Digi...

Страница 36: ...etting P12 3 1 Code Parameter Min Max Unit Default ID Note P12 3 1 1 1 RS485 Comm Set 0 586 0 Modbus RTU 1 BACnet MS TP 2 SA Bus Table 40 Modbus RTU P12 3 2 Code Parameter Min Max Unit Default ID Note...

Страница 37: ...A Bus Comm Timeout 0 60000 10000 1730 P12 3 4 5 SA Bus Protocol Status 1731 See Par ID 599 P12 3 4 6 2 SA Bus Fault Response 0 1732 See Par ID 2516 Table 41 BACnet MS TP P12 3 3 continued Code Paramet...

Страница 38: ...3 BACF P12 4 3 2 2 BACnet IP Foreign Device 0 1734 See Par ID 1679 P12 4 3 3 2 BACnet IP BBMD IP 0 0 0 0 1735 P12 4 3 4 2 BACnet IP BBMD Port 47808 1737 See Par ID 1733 P12 4 3 5 2 BACnet IP Registrat...

Страница 39: ...4 P13 1 8 Parameter Lock 0 625 0 Change Enable 1 Change Disable P13 1 9 Multimonitor Set 0 627 See Par ID 625 P13 1 10 Default Page 0 628 0 None 1 Main Menu 2 Multi Monitor 3 Favorite Menu 4 Keypad Re...

Страница 40: ...nit 45 2424 0 1 1 min 2 rpm 3 ppm 4 pps 5 l s 6 l min 7 l h 8 kg s 9 kg min 10 kg h 11 m3 s 12 m3 min 13 m3 h 14 m s 15 mbar 16 bar 17 Pa 18 kPa 19 mVS 20 kW 21 C 22 GPM 23 gal s 24 gal min 25 gal h 2...

Страница 41: ...n 642 P13 2 3 Application Software Version 644 P13 2 4 Software Bundle Version 1714 Table 48 Application Info P13 3 Code Parameter Min Max Unit Default ID Note P13 3 1 Brake Chopper 646 See Par ID 211...

Страница 42: ...s can store the maximum of 10 faults in the order of appearance Table 52 Fault Codes and Descriptions Fault Code Fault Name Fault Type Default Fault Type Possible Cause Remedy 1 Over Current Fault AC...

Страница 43: ...oad 15 Motor Stalled Configurable No Action Motor is stalled Check motor and load 16 Motor Over Temp Configurable No Action Motor is too hot based on either the drive s estimate or on temperature feed...

Страница 44: ...eck right option card and option card slot connections Check Board Status on Keypad for exact cause of fault Contact distributor nearest you 55 Realtime Clock Fault Configurable Warning Communication...

Страница 45: ...le Fault Loss of communication with Modbus TCP and the fieldbus reference is the remote reference OR the fieldbus control place is the remote control place Check Ethernet communication wiring Verify d...

Страница 46: ...ital input settings and verify input level could be an external device causing fault 103 Drive OverTemp Warning Warning Drive degree greater than DCI_wDriveOverTempThreshold value 10 degree and less t...

Страница 47: ......

Страница 48: ...re property of their respective owners Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2018 Johnson Controls Inc All Rights Reserved Printed in USA Publication No LIT 12012996 Z2...

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