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P/N 960-100175R_Rev. 4 {EDP #200824}

© 2013, Japan CashMachine Co., Limited

iii

Page

Taiko™ Series Banknote Acceptor

Table of Contents

6 CALIBRATION AND TESTING............................................................................ 6-1

Workbench Tool Requirements ................................................................................. 6-1

Software Download Preparation ...............................................................................................6-2

Software Downloading Procedure ............................................................................ 6-2

PC Program Installation ...........................................................................................................6-2
Palm Pilot Program Installation ................................................................................................6-2

Writing a New Serial Number .................................................................................... 6-3

Upgrading/Replacing Software .................................................................................................6-3

Programming Requirements ..................................................................................................6-3

Re-Programming Connection Procedure .................................................................................6-5
Serial Number Writer Application Use ......................................................................................6-5

Cloning Units .............................................................................................................. 6-5

Required Items .........................................................................................................................6-5

Cloning Procedures ...............................................................................................................6-5

Calibration Procedures .............................................................................................. 6-7

Calibration Description  .............................................................................................................6-7
Calibration Tool Requirements  .................................................................................................6-7
When to Calibrate .....................................................................................................................6-7
Initial Settings  ...........................................................................................................................6-7

Performance Test Diagnostics .................................................................................. 6-7

DIP Switch Tests ....................................................................................................................6-8

No.1 Transport Motor Forward Rotation Test ...................................................................................... 6-8

No.2 Transport Motor Reverse Rotation Test...................................................................................... 6-8

No.3 Aging Test Procedure ................................................................................................................. 6-8

No.4 Solenoid Test Procedure............................................................................................................. 6-9

No.5 Acceptance Test Procedure........................................................................................................ 6-9

No.6 Entrance Flapper Test Procedure ............................................................................................... 6-9

No.7 Exit Flapper Test Procedure ....................................................................................................... 6-9

7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1

Entire Taiko Unit Exploded View ............................................................................... 7-1

Primary Taiko PUB-7/11 Unit Parts List ....................................................................................7-2
Complete Taiko Unit Exploded View ........................................................................................7-3
Complete Taiko PUB-7/11 Units Parts List ...............................................................................7-4

Taiko Bezel Unit Exploded View ................................................................................ 7-8

Taiko PUB-7/11 Bezel Units Parts List ......................................................................................7-9

Taiko EBA Type Bezel Unit Exploded View ............................................................ 7-10

Taiko EBA Type Bezel Units Parts List ................................................................................... 7-11

8 INDEX................................................................................................................... 8-1
A TROUBLESHOOTING .........................................................................................A-1

Introduction .................................................................................................................A-1
Troubleshooting Overview ........................................................................................A-1
Fault Table Listings ....................................................................................................A-1
Error Codes and Conditions ......................................................................................A-4

B GLOSSARY..........................................................................................................B-1

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Содержание TAIKO PUB-7/11

Страница 1: ...ited Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com Taiko Series Banknote Acceptor PUB 7 11 Operation and Maintenance Manual Revision 4 P N 960 100175R_Rev 4 ED...

Страница 2: ...ge or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of Japan CashMachine Co Limi...

Страница 3: ...onfiguration 1 7 Unit Dimensions 1 8 Taiko PUB 7 Standard Bezel Unit Outside Dimensions 1 8 Taiko PUB 7 11 Unit Clearance Dimensions 1 8 Taiko PUB 11 Standard US Bezel Unit Outside Dimensions 1 9 Inte...

Страница 4: ...tandard Interface Circuit Schematics Continued 3 2 12 Standard Interface Circuit Schematics Continued 4 2 13 Operational Flowcharts 2 15 Operational Flowcharts Continued 2 16 3 COMMUNICATIONS 3 1 Amer...

Страница 5: ...7 Initial Settings 6 7 Performance Test Diagnostics 6 7 DIP Switch Tests 6 8 No 1 Transport Motor Forward Rotation Test 6 8 No 2 Transport Motor Reverse Rotation Test 6 8 No 3 Aging Test Procedure 6...

Страница 6: ...THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited iv...

Страница 7: ...e Taiko Bezel 2 1 Figure 2 4 Installing the Taiko Bezel 2 1 Figure 2 5 Mounting the Taiko Bezel 2 2 Figure 2 6 Installing the Taiko Bezel 2 2 Figure 2 7 Closing the Taiko Upper Lid 2 2 Figure 2 8 Atta...

Страница 8: ...uide Assembly Removal 4 4 Figure 4 17 Lower Guide Assembly Cover Removal 4 4 Figure 4 18 Lower Guide Lever Removals 4 4 Figure 4 19 Entrance Exit Solenoid Removal 4 5 Figure 5 1 PUB 7 12 Volt DC Syste...

Страница 9: ...N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited vii Taiko Series Banknote Acceptor Page Figure 7 3 Taiko PUB 7 11 Bezel Unit Exploded View 7 8 Figure 7 4 Taiko PUB 7 11 Bezel Unit Ex...

Страница 10: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited viii THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor...

Страница 11: ...erface Pin Assignments 2 5 Table 2 7 Pulse Interface Pin Assignments 2 5 Table 2 8 Parallel ID 001 Interface Pin Assignments 2 6 Table 2 9 Taiko Sensor Type Cleaning Methods 2 7 Table 6 1 Test Bench I...

Страница 12: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited x Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 13: ...em Configuration Unit Dimensions International Compliance Technical Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following il...

Страница 14: ...g Transportation Methods for Mounting Dismounting Transport ing the Unit are as follows 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca tion Plugging or un...

Страница 15: ...the Unit s Transport path Banknotes exhibiting the conditions listed below and illus trated in Figure 1 3 should be avoided Having perforated or torn areas Having excessive folds Wet or damp Having ex...

Страница 16: ...om the Palm easily in the field The LED pattern can be changed by DIP Switch settings depending on the user s desire to use Pattern 1 or Pattern 2 Product Label Figure 1 9 and Figure 1 10 illustrates...

Страница 17: ...d Locations Figure 1 11 Taiko PUB 7 11 Component Names a Bezel b Upper Guide Lid c Lower Guide Lid d Lower Guide Locking Button e LED Display Lens f Banknote Insertion Slot g Banknote Exit Slot h Inte...

Страница 18: ...enter f Print Width Wider than 10mm 0 39 in Insertion Direction Banknote Four way Barcord Coupon Two way Barcode Surface Up Processing Speed Excluded Host communication time lag Power Supply 12V DC Te...

Страница 19: ...Initializing or Motor Lock Up current consumption Table 1 5 Taiko PUB 7 11 Structural Specification Weight Approximately 0 6kg 1 3 lbs Mounting Allow 3 93 inches 100mm above the Unit for opening the L...

Страница 20: ...dimensions NOTE All Dimension are in Millimeters Door Installation Position Panel Thickness 51 Banknote Ejection Position A 68 Type 1 Minimum Width 67mm 76 Type 2 Minimum Width 75mm 71 Type 3 Minimum...

Страница 21: ...he Taiko PUB 11 Type 5 Standard US Bezel Unit outside dimensions NOTE All Dimension are in Millimeters Door Installation Position Panel Thickness 51 Banknote Ejection Position A 68 Type 1 Minimum Widt...

Страница 22: ...EDP 200824 2013 Japan CashMachine Co Limited 1 1 0 Section 1 Taiko Series Banknote Acceptor General Information International Compliance RoHS Directives UL c UL Marks CE Mark or or or or E142330 Subsc...

Страница 23: ...190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA OCEANIA JCM Gold HK Ltd Phone 852...

Страница 24: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 1 1 2 Section 1 Taiko Series Banknote Acceptor General Information THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 25: ...ng in on the Upper Lid Open Close Buttons 3 Hold the Taiko Unit by placing your hand under the Upper Lid See Figure 2 3 4 Slightly press down on the Bezel and raise the rear Taiko Unit body See Figure...

Страница 26: ...h a pause between blink sets Perform the following steps to clear a Banknote jam within the Taiko Unit s Acceptor area 1 Remove Power from the Taiko Unit Figure 2 5 Mounting the Taiko Bezel Bezel Brac...

Страница 27: ...programing the Taiko Unit Figure 2 9 Upper Area Banknote Jam Removal Caution When closing the Upper Lid be careful not to get your finger caught under the Lid when closing it Figure 2 10 Lower Area Ba...

Страница 28: ...The LED Color Pattern Type can be changed according to user preference Select between Pat tern 1 or Pattern 2 The default setting is Pattern 1 DEFINING PATTERN 1 To define a Pattern 1 a flashing Color...

Страница 29: ...Switch Settings ON Figure 2 17 ID 003 MDB Pulse Interface Connector Internal 10 Pin S10B PADSS 1 JST Table 2 5 Serial ID 003 MDB Interface Pin Assignments Pin No Signal Name I O I O Input Output is t...

Страница 30: ...ces to insure complete surface cleaning Specially designed scrubber patterns insure that belts and O ring Rollers are cleaned and lubricated to prevent them from drying out Directions For Use 1 Remove...

Страница 31: ...Sensor Type Cleaning Method a Side Sensor Wipe clean using a lint free cloth or blow clean using Compressed Air b Validation Sensor c Entrance Flapper Sensor d Entrance Sensor e Side Sensor Prism f Up...

Страница 32: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 2 8 Section 2 Taiko Series Banknote Acceptor Installation THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 33: ...hematics Figure 2 22 illustrates the Taiko Serial ID 003 MDB Communications Interface Schematic Diagram CONTROLLER SIDE PUB 7 11 SIDE 1 Connector Input Pin depends on service voltage 12V DC 7 Pin 24V...

Страница 34: ...uit Schematics Continued 1 Figure 2 23 illustrates the Taiko ccTalk Communications Interface Schematic Diagram CONTROLLER SIDE PUB 7 11 SIDE 1 Connector Input Pin depends on service voltage 12V DC 7 P...

Страница 35: ...Circuit Schematics Continued 2 Figure 2 24 illustrates the Taiko Pulse Communications LED Schematic Diagram CONTROLLER SIDE PUB 7 11 SIDE 1 Connector Input Pin depends on service voltage 12V DC 7 Pin...

Страница 36: ...iko Series Banknote Acceptor Installation Standard Interface Circuit Schematics Continued 3 Figure 2 25 illustrates the Taiko Parallel ID 001 Communications Interface Schematic Diagram CONTROLLER SIDE...

Страница 37: ...Taiko Series Banknote Acceptor Section 2 Standard Interface Circuit Schematics Continued 4 Figure 2 26 illustrates the Taiko Parallel ID 062 Communications Interface Schematic Diagram CONTROLLER SIDE...

Страница 38: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 2 1 4 Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 39: ...w process a Initializing b Stand by c Is the Banknote accepted e External LED lights f Is the Banknote inserted g Transport the Banknote Scanning Banknote Data h Stop Feeding i Is the Banknote authent...

Страница 40: ...nknote to the Cash Box b Has the Banknote transported c Retried carrying the Banknote out d Has the Banknote transported B To Part 1 See Figure 2 27 g Stop Operation A From Part 1 See Figure 2 27 e Ou...

Страница 41: ...4 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Unit...

Страница 42: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 3 2 Section 3 Banknote Acceptor Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 43: ...gure 4 1 c 3 Insert the new Bezel Guide into the exciting Bezel and replace and tighten the two 2 mount ing screws that bind the Bezel to the Bezel Guide CPU Circuit Board Removal To remove the CPU Ci...

Страница 44: ...the Upper Lid See Figure 4 7 a and left and right Side Covers See Figure 4 7 b1 b2 off of the Assembly 4 Unplug the two 2 Harness Connectors See Figure 4 7 c1 c2 from both the left and right sides of...

Страница 45: ...lide the loose Sensor Circuit Board See Figure 4 13 b out through the side opening slit provided to remove it from the Upper Center Guide Assembly See Figure 4 13 c Encoder Board and Drive Motor Remov...

Страница 46: ...described in the Section titled Transport Drum Disassembly on page 4 2 of this Section However Steps 9 10 and 11 of this last procedure need not be performed if it is a PUB 11 Unit 2 Remove the two 2...

Страница 47: ...eassembly Taiko Series Banknote Acceptor Section 4 The Taiko Disassembly Procedure is now com plete Reverse all or part of the preceding instruc tions to reassemble any of the components described dur...

Страница 48: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 4 6 Section 4 Taiko Series Banknote Acceptor Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...Section 5 This Section provides the Taiko Banknote Accep tor Series PUB 7 11 Wiring Diagrams and inter connect information for the following items PUB 7 System Wiring Diagrams PUB 11 System Wiring Dia...

Страница 50: ...100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 5 2 Section 5 Taiko Series Banknote Acceptor Wiring Diagrams PUB 7 System Wiring Diagrams Continued Figure 5 2 PUB 7 24 Volt DC System Wiring...

Страница 51: ...00175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 5 3 Wiring Diagrams Taiko Series Banknote Acceptor Section 5 PUB 11 System Wiring Diagrams Figure 5 3 PUB 11 12 Volt DC System Wiring Diagram...

Страница 52: ...R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 5 4 Section 5 Taiko Series Banknote Acceptor Wiring Diagrams PUB 11 System Wiring Diagrams Continued Figure 5 4 PUB 11 24 Volt DC System Wiring Dia...

Страница 53: ...ence Paper JAC 501 000200RA EDP 1199581 or KS 088 JAC 501 000256R EDP 197917 PC containing a free COM Port OS Windows 2000 XP A Palm Pilot Handheld PDA Tungsten Series C Version Figure 6 3 showing JCM...

Страница 54: ...an available PC COM Port Number from the Port pull down Menu See Figure 6 5 b 6 Confirm that a Baud Rate of 38400 is selected if not set the Baud Rate to 38400 from the Baud rate pull down Menu See F...

Страница 55: ...Front Panel Bezel light will begin to flash d Tap on the On the Palm Pilot start up screen DWN 03 Icon The Program Download Screen shown in Figure 6 7 will then appear 7 Tap on area shown in Figure 6...

Страница 56: ...0026RA d JCM Power Supply Unit EDP 116125 JAC 501 000187RA or JCME G00176 G00205 or Equivalent e Host Machine f Taiko Harness B EDP 116488 JAC 400 100573RA or JCME G00172 g VM 450 Supply Unit EDP 7395...

Страница 57: ...50438058 enter the last 6 digit of the Serial Number into the Text Box e g 438058 5 Mouse click on the Write Serial Number Screen Button See Figure 6 9 c to begin writing a new Serial Number into the...

Страница 58: ...n place of the previ ously cloned Unit then re perform this procedure from Step 2 again Figure 6 10 Taiko Clone Software Tool Connection Configuration To Slave Maintenance Connector 4 Pin Interface Co...

Страница 59: ...rcode Coupon Specification Unit is also required insert the KS 088 Reference Paper When the Rollers begin to rotate continue insert ing the Reference Paper all the way into the Unit See Figure 6 13 b...

Страница 60: ...ure This Test detects component aging within the Taiko Unit Proceed as follows to perform the Aging Test 1 Set DIP Switches No 1 2 and 4 ON and supply the Power to the Taiko Unit 2 Set DIP Switch No 1...

Страница 61: ...lete and no error was detected No 7 Exit Flapper Test Procedure The Exit Flapper Test detects proper Exit Flapper operation Proceed as follows to perform an Exit Flapper Test 1 Set DIP Switches No 1 2...

Страница 62: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 6 1 0 Section 6 Taiko Series Banknote Acceptor Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 63: ...uct exploded views and parts lists for the Taiko Banknote Acceptor PUB 7 11 Series This section contains the fol lowing information Primary Taiko Unit Exploded View Complete Taiko Unit Exploded View T...

Страница 64: ...00 100573RA TAIKO Harness B Option Assembly for loading Software from a PC or Palm Pilot G00172 Order JCMEu Download Dongle 5a 116125 501 000187RA JCM Power Supply Unit Option 5b G00205 Order JCMEu UA...

Страница 65: ..._Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 7 3 Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Complete Taiko Unit Exploded View Figure 7 2 Complete Taiko PUB 7 11 Uni...

Страница 66: ...10924 900 100990RA Worm Gear Wheel 1 18 110925 900 100991RA Drive Gear 2 19 115509 250 100555RA Shutter Sensor Spring 1 20 115510 250 100556RA Shutter Spring 1 21 115491 200 200285R Solenoid Bracket B...

Страница 67: ...25RA Lower Base 1 58 110907 900 101012RA Prism A 1 59 110908 900 101013RA Prism B 1 60 110909 900 101014RA Prism C 2 61 110910 900 101015RA Right Guide 1 62 110911 900 101016RA Prism D 2 64 110955 200...

Страница 68: ...M2x4 Flat Head Screw 2 92 072361 200 200303RA 3x10 Parallel Pin 1 93 062887 186 200010RA M2x10 Phillips Self Tightening Pan Head Screw 2 94 104019 200 200304RA 1 6x8 Parallel Pin 3 95 006026 142 30600...

Страница 69: ...rating at 12 24V 189071 Order by EDP VC MS Conversion Sesor Board with MAG Sensor 1 For use only in PUB 11 operating at 12 24V 195055 300 000011R Barcode Sensor Board no MAG Sensor 1 For use with PUB...

Страница 70: ...75R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 7 8 Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Taiko Bezel Unit Exploded View Figure 7 3 Taiko PUB 7 11 Bezel Unit E...

Страница 71: ...Bezel Guide 67mm 1 Type 5 204 131108 900 100976RA US Bezel A 67mm 1 205 131109 900 100977RA US Bezel B 37mm 1 206 115492 200 200383RA Bezel Bracket 2 207 127556 200 200308RA Bezel mounting Hook 1 208...

Страница 72: ...v 4 EDP 200824 2013 Japan CashMachine Co Limited 7 1 0 Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Taiko EBA Type Bezel Unit Exploded View Figure 7 4 Taiko EBA Type Bezel U...

Страница 73: ...f No EDP No JAC Part No Description Qty Remark 301 127556 Face Fix Hook 1 302 187815 EBA Type Bezel A 1 303 187817 EBA Type Bezel B 1 304 187819 Guide 68 L 1 187822 Guide 71 L 1 Width 71 187824 Guide...

Страница 74: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 7 1 2 Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 75: ...llustrations of 7 1 External Power Supply Part No for 6 3 F Flowchart Operational symbol language describing flow functions 2 15 2 16 I Installation steps required for 2 1 J Jam Banknote clearing 2 2...

Страница 76: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited 8 2 THIS PAGE INTENTIONALLY LEFT BLANK Taiko Series Banknote Acceptor Index Index...

Страница 77: ...d the necessary actions required to correct them Table A 6 lists the Red LED Color Flash Error Code that may occur during normal and dynamic testing operations A TROUBLESHOOTING Table A 1 General Faul...

Страница 78: ...riate for that specified in the specific Country s Software Information Sheet See Table 1 2 Taiko PUB 7 11 Technical Specification on page 1 6 of Section 1 in this Service Manual All Banknotes being r...

Страница 79: ...ating Receptacles Straighten or replace Pins or the entire Connector CPU and or Sensor Board is corrupted Replace the CPU and or Sensor Circuit Board See CPU Circuit Board Removal and Sensor Circuit B...

Страница 80: ...allel Pin MAG Board VC MS Board No MAG VC MS Board With MAG Barcode Sensor Board MAG Relay Harness Power Relay Harness PUB 7 O X X X X Qty 2 X X X X X X X O X X X Qty 2 X X X X X X X O X X X Qty 1 X X...

Страница 81: ...Page 2 3 E 5 E Clip a semicircular clip designed to fit into a shaft groove to retain a component in place See Page 4 1 6 EEPROM acronym for Erasable Programmable Read Only Memory See Page 6 7 F 7 Fla...

Страница 82: ...safety and attentions Symbols placed to the left of Notes Cautions and Warnings throughout this Manual See Page 1 1 14 PUB 7 11 abbreviation for PUBlic House Type Type Names for the original Taiko Be...

Страница 83: ...P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor...

Страница 84: ...ko Series Banknote Acceptor P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited Issue 4045 SME 01 04 Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal c...

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