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Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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Dated : 28/10/2014
Issued By: AS
Page: 54 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
5.3 Mandatory Replacement Items
– Top End Overhaul
Table 4
– Mandatory Replacement Items – Top End Overhaul
Items To Be Checked & Re-Used If Good
Items To Be Replaced
Distributor seals
All necessary mods, plus:
Crankshaft front seal
Connecting rod bearings
Valve springs
Connecting rod bolts
Valve rockers (and adjusters for solid lifter engines)
Intake and exhaust valves
Rocker shafts
Pistons, piston gudgeon pins and circlips
Pushrods
Piston rings
Pushrod tubes
Cylinder base O rings
Rocker bushes
Spark plugs
Cylinders: measure & hone.
Fuel pump gaskets
Distributor caps & rotors
Cylinder head bolts
Ignition coils
Induction tube joiners
Ignition leads
Oil filter
Fuel pump
Oil pump O rings
Cylinder heads
All cylinder head O rings
Valve guides
All intake & exhaust gaskets
Fuel hoses
All intake & exhaust cap screws
Air filter
Valve lifters (hydraulic)
Carburettor rubber mount
Engine through bolts
Carburettor
– check jetting & float levels
Crankshaft rear seal
Flexible oil hoses
Flywheel cap screws
Oil pump assembly
Crankshaft timing gear
Oil relief valve assembly
Propeller flange cap screws
Alternator stator & rotor (magnet ring)
Rubber T
– from rocker oil feed line
Starter motor & starter motor clutch
Camshaft (visual check of lobes)