![background image](http://html1.mh-extra.com/html/jabiru/2200/2200_overhaul-manual_3122313180.webp)
Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
6 7
Dated : 28/10/2014
Issued By: AS
Page: 180 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
9.10.3 Top End Subassembly C Build Sheet
– Pistons, Cylinders and Cylinder Heads
Table 28
– Top End Build Sheet C
No.
Details
Para
Initials
Checked By
Date
C1
Clean and deburr all parts
C2
Install pushrod tube ‘O’ Rings, springs, washers
and circlips
C3
Check valve seats, fit spring retainers, install
valves
C4
Complete rocker shaft and rocker assemblies
C5
Fit cylinder base ‘O’ rings
C6
Measure and fit front piston circlip
C7
Check ring end gaps, fit rings to pistons
C8
Fit cylinders to heads. Torque per Table 9
C9
Install piston assembly to cylinder just clear of the
oil ring
C10
Record measurements & clearances in build
record
sheet
-
Ensure
all
measurements and clearances are within the
appropriate limits given in Table 10 and Table 12
-
C11 Stage C - Stage Inspection of Assembly
I hereby certify that the above subassembly has been assembled in accordance with the applicable Jabiru
Pty Ltd Instructions and Maintenance procedures.
Signed:
Date:
for Jabiru Aircraft Pty Ltd
9.10.4 Top End Subassembly E Build Sheet
– Starter Motor
Table 29 - Top End Build Sheet E
No.
Details
Para
Initials
Checked By
Date
E1
Fit new bushes and bearings to starter motor &
bendix gear assembly. Fit new brushes to motor
& re-assemble with Loctite 243
E6
Stage E - Stage Inspection of Assembly
I hereby certify that the above subassembly has been assembled in accordance with the applicable Jabiru
Pty Ltd Instructions and Maintenance procedures.
Signed:
Date:
for Jabiru Aircraft Pty Ltd