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Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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ISSUE
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6 7
Dated : 28/10/2014
Issued By: AS
Page: 11 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
1.2 Table of Tables
Table 1
– List of Approved Revisions ............................................................................................................................. 12
Table 2
– The Spanner Scale ......................................................................................................................................... 14
Table 3
– Mandatory Replacement Items – Full Overhaul ............................................................................................. 53
Table 4
– Mandatory Replacement Items – Top End Overhaul ...................................................................................... 54
Table 5
– Carburettor Tuning .......................................................................................................................................... 93
Table 6
– Hardware Configuration Summary ................................................................................................................ 128
Table 7
– Oil Recommendations for Run-In. ................................................................................................................. 155
Table 8 - Troubleshooting ............................................................................................................................................. 158
Table 9
– Torque Specifications.................................................................................................................................... 160
Table 10
– Build Tolerances ......................................................................................................................................... 161
Table 11
– Mandatory Replacement Items – Multi-Cycle Parts .................................................................................... 162
Table 12
– Clearance and Wear Limits ......................................................................................................................... 163
Table 14
– Electrical System Specifications ................................................................................................................. 164
Table 15
– Engine Disassembly.................................................................................................................................... 166
Table 16
– Build Sheet A (EXAMPLE) .......................................................................................................................... 167
Table 17
– Build Sheet A .............................................................................................................................................. 168
Table 18
– Build Sheet B .............................................................................................................................................. 169
Table 19
– Build Sheet C .............................................................................................................................................. 170
Table 20
– Build Sheet D .............................................................................................................................................. 171
Table 21
– Build Sheet E .............................................................................................................................................. 171
Table 22
– Build Sheet F ............................................................................................................................................... 172
Table 23
– Build Sheet G .............................................................................................................................................. 173
Table 24
– Build Sheet H .............................................................................................................................................. 174
Table 25
– Ground Run-In Procedure ........................................................................................................................... 175
Table 26
– Sheet J – Post Run Inspection .................................................................................................................... 177
Table 27
– Measure & Clearance Record Sheet .......................................................................................................... 178
Table 28
– Top End Build Sheet A ................................................................................................................................ 179
Table 29
– Top End Build Sheet C ............................................................................................................................... 180
Table 30 - Top End Build Sheet E ................................................................................................................................ 180
Table 31
– Top End Build Sheet F ................................................................................................................................ 181
Table 32
– Top End Build Sheet G ............................................................................................................................... 182
Table 33
– Top End Build Sheet H ............................................................................................................................... 183
Table 34
– Top End Measure & Clearance Record Sheet ........................................................................................... 184
Table 35
– Job Traveller ............................................................................................................................................... 185
Table 36
– Summary of Parts Used .............................................................................................................................. 186
Table 37
– Bulk Strip Checklist ..................................................................................................................................... 187
Table 38
– Job Summary Sheet.................................................................................................................................... 188
Table 39
– Wear Factors ............................................................................................................................................... 189
Table 40
– Mandatory Updates ..................................................................................................................................... 190
Table 41
– Update History ............................................................................................................................................ 199