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Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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ISSUE
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2
3
4
5
6 7
Dated : 28/10/2014
Issued By: AS
Page: 200 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
Component
2200 S/No.
3300 S/No.
Details
225 - Current
01
– Current
Block machined as part of head
Oil Pick Ups
01
– 042
Part of crank case
43
– 307
Pick up from oil pump face
308
– 325
Same geometry but fitted to sump with a
pin
326
– 793
01 - 150
Pick up part of oil pump face
794 - Current
151
– Current
Same as above but with strainer added
Oil Feed to Cylinder Heads
01
– 053
Feed rockers from the top of the case at
each side
053
– 069
1 line from oil gallery with above
070
– 261
Oil feed from oil gallery both sides with
restrictor fitting
262
– 473
01
– 38
Oil feed by machined restrictor (requires
oil feeds connected to the heads)
541
– 3357
38
– 2209
Rubber “T” piece used in feed line.
3358
– Current
2210
– Current Pushrod oil feed used.
Connecting Rod
01
– 436
Alloy rods
437 - Current
01
– Current
Steel rods
Crankshaft
01
– 042
Short crank, ¼” flywheel screws
043
– 436
Long crank, ¼” flywheel screws
437
– 2057
01
– 836
Long crank, 5/16” flywheel screws
2058
– 2731
837
– 1521
Dowels added between flywheel & crank
2732
– 3533
1522
– 2465
“Starfish” attachment
3534
– Current
2466
– Current 3/8” flywheel screws
3499
– Current
2446
– Current Dowels added ‘tween prop flange & crank
Camshaft
01
– 377
Cast cam, 21mm between profiles
378
– 603
Cast cam, 23mm between profiles
604
– 2849
01
– 1683
Machined billet steel cam, hardened
2850
– 3049
1684
– 1900
285 Single Ring Cam
3050
– 3595
1901
–2538
260 Two-Ring Cam
3596
– Current
2539 - Current
Roller lifter & Cam.
Through-Bolts & Studs
0
– 3467
0
– 2370
3/8” MS21042-type nuts
3468
– 3498
2371
– 2390
3/8” 12-Point nuts, extended studs
3498
– Current
2391 - Current
7/16” nuts
Tacho Pick Up
01
– 1003
01
– 219
Long post, senses starter ring gear teeth
1003 - Current
220
– Current
Short post, senses 2 tags on rear of
flywheel
Flywheel
01
– 340
Resin keyed magnets, ¼ screws to crank
341
– 436
Steel keyed magnets, ¼ screws to crank
437 - 2102
01
– 856
Steel keyed magnets, 5/16 screws to
crank
2103 - Current
857 -
Flywheel screws torque to 24 instead of
18 lb.ft
0
– 2731
0
– 1521
Aluminium flywheel centre
2732
– 3498
1522
– 2445
“Starfish” flywheel centre, 20mm dowels.
3499 - Current
2446
– Current “Starfish” flywheel centre, 24mm dowels.
2436
– 2573
20° BTDC Ignition timing
2574
– Current 23° BTDC Ignition timing
See Crankshaft for intro of 3/8 screws
Oil Pump
01
– 238
01
– 794 – All
20mm wide
12mm wide rotors
239
– 1957
14mm wide rotors
1958 - Current
795 - Current
Oil port plate adjusted to reduce pressure
spikes
Push Rods
01
– 352
198 / 200mm hollow type
353
– 3357
01
– 960
Machined from solid.
3358
– 3595
2210
– 2539
Hollow type
3596
– Current
2539
– Current Hollow, shorter to suit Roller lifter & Cam.
Starter Motors
01
– 728
01
– 58
Reworked gold end type
729
– 1467
59
– 509
Bosch type
1468 - Current
510 - Current
Nippon Denso type
Induction Passage
01
– 728
01
– 67
Plenum chamber integral with sump