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Contents

Related Manuals .................................................. 3
Isolation System Overview .................................... 4

How the Isolation System Works ..................... 4
Spraying Waterborne Fluids

Electrostatically ................................ 4

Models................................................................. 5
Warnings ............................................................. 6
Component Identification....................................... 9
Typical Installation .............................................. 10
Optional Multiple Gun Installation......................... 11
Installation.......................................................... 13

Input Kit ......................................... 24

Wire the System Stop Digital Input ................ 25
Install the Optional System Status

Output ........................................... 26

Wire the Low Paint Digital Output.................. 27
Check the Grounding of the Spray Gun and

Isolation System ............................. 27

Flush the Equipment Before First Use ........... 28

Operation ........................................................... 29

Operation Overview ..................................... 29
Fluid Voltage Discharge and Grounding

Procedure ...................................... 29

Pressure Relief Procedure............................ 30
Flush the System (Systems without Color

Change)......................................... 31

Flush the System (Color Change Enabled

Systems)........................................ 32

Prime the Isolation System ........................... 33
Spray with the Isolation System .................... 34
Adjust the Gun Fluid Settings........................ 35
Shutdown .................................................... 35

Control Interface ................................................. 36

Menu Bar .................................................... 37
Soft Key Icons ............................................. 37
Navigate the Screen..................................... 37
Run Screens and Setup Screens .................. 38

Control Interface Setup and Maintenance............. 39

Enable USB Data......................................... 39
USB Logs .................................................... 39
System Configuration Settings File................ 39
Custom Language File ................................. 39
Download System Data ................................ 40
Upload System Configuration ....................... 41

Clean the Screen Surface............................. 41
Update the System Software ........................ 41

Run Menus ........................................................ 45

Home Screen .............................................. 45
Events Screen ............................................. 50
Status Screens ............................................ 50

Setup Menus ...................................................... 52

Presets........................................................ 52
Purge Screens 1–5 ...................................... 53
Pump Screens ............................................. 54
Advanced Screens ....................................... 55
Calibrate Screens ........................................ 57
Maintenance Screens................................... 59
System Screen ............................................ 66

Maintenance ...................................................... 67

Routine Maintenance ................................... 67
Prepare the System for Service..................... 68
Check for Fluid Leaks................................... 68
Replace the Wash Fluid ............................... 69
Check and Lubricate the Ground Rod............ 69
Check the Bleed Resistor ............................. 70
Check the Door Switch ................................. 70

Troubleshooting.................................................. 71

General Troubleshooting .............................. 71
LED Diagnostic Information .......................... 75
Troubleshooting the Control Interface............ 75
Voltage Loss Troubleshooting....................... 76
Troubleshooting Color Change Solenoid

Valves ........................................... 78

Error Codes........................................................ 81
Repair................................................................ 90

Prepare the Isolation System for

Service .......................................... 90

Service the Isolation Valve............................ 91
Service the Isolation Fluid Pump ................. 101
Service the Electrical Controls .................... 106
Pneumatic Connections.............................. 110
Wiring Connections .................................... 112
Color Change: Pneumatic and Wiring

Connections ................................. 114

Parts................................................................ 115

Isolation System ........................................ 115
25N030 Isolation Valve Parts ...................... 120
25N031 Isolation Fluid Pump Parts ............. 122
Electronic Control Parts ............................. 124

Repair Kits and Accessories .............................. 126

Accessories ............................................... 126
Kit 26B400, Supply Pump ........................... 128
Color Change Components ........................ 129
Isolation Valve Kits..................................... 133
Pump Kits.................................................. 135

Performance .................................................... 136
Ignitability of Coating Materials .......................... 137
Dimensions ...................................................... 138
Notes .............................................................. 139

3A8492A

Содержание HydroShield WABH00

Страница 1: ...non non flammability flammability flammability listed listed listed on on on page page page 4 4 4 To To To be be be used used used in in in a a a permanent permanent permanent location location locati...

Страница 2: ...Maintenance 39 Enable USB Data 39 USB Logs 39 System Configuration Settings File 39 Custom Language File 39 Download System Data 40 Upload System Configuration 41 Clean the Screen Surface 41 Update th...

Страница 3: ...nual in in in English English English Description Description Description 333013 Pro Xp Auto Waterborne AA Spray Gun 309455 Test Fixture High Voltage Probe and kV Meter 312782 Air Actuated Dispense Va...

Страница 4: ...ng in accordance with the Standard Test Method for Sustained Burning of Liquid Mixtures ASTM D4206 CE EN CE EN CE EN 50348 50348 50348 Compliant Compliant Compliant Material is classified as non ignit...

Страница 5: ...0348 50348 when when when used used used with with with fluids fluids fluids that that that meet meet meet the the the following following following criteria criteria criteria Material Material Materi...

Страница 6: ...pliant Compliant Material is classified as non ignitable as defined by EN 50059 2018 Electrostatic equipment must be used only by trained qualified personnel who understand the requirements of this ma...

Страница 7: ...and and Grounding Grounding Grounding Procedure Procedure Procedure Do not splice hoses together Install only one continuous Graco waterborne fluid hose between the isolated fluid supply and the spra...

Страница 8: ...te hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply...

Страница 9: ...C Control Interface CC Color Change Module on color change enabled systems E Fluid Outlet to Gun F Fluid Inlet G Isolation Valve J Fluid Inlet Valve K Isolation Fluid Pump Item Item Item Description D...

Страница 10: ...Key Key Item Item Item Description Description Description AB Bleed Type Air Valve AM Main Air Supply Line AS Oil Separator AV Air Shut off Valve CA Isolation Cabinet FS Fluid Supply Line FV Fluid Shu...

Страница 11: ...fluid regulators L in the example should be installed in an enclosure or location that prevents users from coming in contact with charged components any time electrostatics are in use It is up to the...

Страница 12: ...ation Figure Figure Figure 3 3 3 Key Key Key Item Item Item Description Description Description HW Graco Waterborne Fluid Hose L Fluid Pressure Regulator ME Electrostatic Applicator MI Isolated Region...

Страница 13: ...system as close to the spray area as feasible to minimize the hose length to the gun Minimizing the hose length minimizes the system charge and discharge time Position the supply pump as close as pos...

Страница 14: ...all the wheels 95 washers 96 and nuts 97 Tighten the nuts securely 3 Install the end plugs 3a 3b 4 When the system is in the desired location lock all four wheels Figure 4 Wheel Mount Parts Mount Moun...

Страница 15: ...ses 1 Locate the light tower bracket 61 on the isolation cabinet 1 Use screws 66 washers 67 and nuts 68 to mount the light tower 114 onto the light tower bracket 61 The light tower bracket can be remo...

Страница 16: ...between the exterior of the isolation cabinet and a true earth ground The resistance must be less than 100 ohms Fluid supply Ground the fluid supply by connecting a ground wire and clamp See your flu...

Страница 17: ...e the hose connections are electrically isolated and properly discharged before any maintenance is performed If using multiple guns or a remote mounted fluid regulator then make sure the hose connecti...

Страница 18: ...ure Relief Procedure page 30 c Open the cabinet Slide the electrostatic shield 82 up to remove and then slide the electrostatic shield 12 to the left to remove 4 Loosen the strain relief nut at the ho...

Страница 19: ...n the use of electrostatics is desired With this signal the system will confirm the request and enable an electrostatic output if Spray mode is active Connect the signal that would normally enable ele...

Страница 20: ...19 figure 2 Run this line to the input of the device that activates electrostatics Note Plug this port if it is not being used It will be pressurized every time the electrostatic enable output EEO po...

Страница 21: ...bottle Replace it in the cabinet Figure 13 Replacing Wash Fluid Reservoir 7 Reconnect the push to connect tube to the bottle cap of the wash fluid bottle W 8 Replace the isolation valve cover 99 and t...

Страница 22: ...installation or service On systems that are color change enabled Connect the fluid supplies to the inlet color change valves Ensure that the air line flush material and dump hose are connected to the...

Страница 23: ...ems without Color Change On On On systems systems systems that that that are are are color color color change change change enabled enabled enabled a Screw cable 611 into C4 on the color change module...

Страница 24: ...is normally open but turns the system off when activated with a pressure above the set pressure If the input is read as CLOSED it stops system operation and puts the system into Off mode If the input...

Страница 25: ...System Stop Stop Stop Digital Digital Digital Input Input Input The System Stop Digital input provides a means to signal the HydroShield system to stop This normally open contact turns the system off...

Страница 26: ...t GND to 14 Assuming the input signal is at non ground monitor when 13 is connected to GND to tell when the System Status output is active For active high signals sinking input Connect 24 VDC to 13 Mo...

Страница 27: ...d Check Check Check the the the Grounding Grounding Grounding of of of the the the Spray Spray Spray Gun Gun Gun and and and Isolation Isolation Isolation System System System Megohmmeter Part No 2410...

Страница 28: ...Grounding of the Cabinet Flush Flush Flush the the the Equipment Equipment Equipment Before Before Before First First First Use Use Use The equipment was tested in fluid at the factory To avoid contam...

Страница 29: ...follow the Fluid Fluid Fluid Voltage Voltage Voltage Discharge Discharge Discharge and and and Grounding Grounding Grounding Procedure Procedure Procedure Whenever you are instructed to discharge the...

Страница 30: ...rn off the air supply and fluid supply to the system 5 Trigger the gun into a grounded metal waste container to relieve the fluid pressure in the gun the gun fluid hose and the fluid pump in the isola...

Страница 31: ...to stop the refill sequence 1 Release the gun trigger and turn off electrostatics by disabling the electrostatic request signal 2 Follow the Fluid Voltage Discharge and Grounding Procedure page 29 3 F...

Страница 32: ...a purge profile in advance For details see Purge Screens 1 5 page 53 Ensure that the air line flush material and dump hose are connected to the correct color change valves 1 Release the gun trigger an...

Страница 33: ...sh material out to the spray gun Once the isolation fluid pump is empty the system allows air through it and out to the spray gun 8 Release the gun trigger once the system has been sufficiently purged...

Страница 34: ...mode to be entered until the pump has been emptied in either Purge or Prime mode 4 Turn on electrostatics by sending the system the ES request signal The control interface displays the voltage buildi...

Страница 35: ...gs 3 Use the down arrow to navigate to the Fluid field 4 Press the numbers on the keypad to the desired psi value 5 Press the Enter button to register the value The interface automatically advances to...

Страница 36: ...the system This button puts the system into Standby mode Stop Stop Stop Stop Stop Stop Press to stop the system immediately This button puts the system into Off mode and turns off air and fluid to th...

Страница 37: ...icon displays the system has no information or no error has occurred Icon Icon Icon Function Function Function Description Description Description Advisory Informational Deviation Important no system...

Страница 38: ...em parameters and advanced features Advanced See Advanced Screens page 55 Maintenance See Maintenance Screens page 59 Calibrate See Calibrate Screens page 57 System See System Screen page 66 Pumps See...

Страница 39: ...tware part number and software version System System System Configuration Configuration Configuration Settings Settings Settings File File File The system configuration settings file name is SETTINGS...

Страница 40: ...w in the second column Download Download Download System System System Data Data Data 1 Insert the USB flash drive into the USB Port See Connect the CAN Cables page 22 2 The menu bar and USB indicator...

Страница 41: ...d cleaner such as glass cleaner to clean the control interface Update Update Update the the the System System System Software Software Software A new HydroShield system includes a control interface th...

Страница 42: ...cover 2 Turn the control interface face up 3 Supply electrical power to the control interface using either system power or Power Supply Kit 24F672 which is available separately The control interface s...

Страница 43: ...tart screen Figure 23 Insert USB Drive An hour glass displays while the USB drive prepares for the software transfer process If this process takes more than a couple of minutes remove the USB drive an...

Страница 44: ...9 After the transfer is complete press the soft key next to the icon to automatically reset the control interface to load software Refer to manual 3A1244 for step by step instructions on how to updat...

Страница 45: ...Purge Purge Press to enter Purge mode Purge mode is used for flushing the system or changing colors The isolation fluid pump K fills and dispenses but the system stays grounded In Purge mode with col...

Страница 46: ...ey Key Key to to to Home Home Home Screen Screen Screen with with with and and and without without without Color Color Color Change Change Change Enabled Enabled Enabled Key Key Key or or or Field Fie...

Страница 47: ...ly pressure is above the minimum required 70 psi 0 5 MPa 4 8 bar Red indicates the system cannot run because the required air pressure is not detected Ground Ground Ground rod rod rod A ground rod ico...

Страница 48: ...e number is a purge profile number To configure a purge sequence see Purge Screens 1 5 page 53 Gun Gun Gun Fluid Fluid Fluid Pressure Pressure Pressure Set the fluid pressure for the gun If the dot is...

Страница 49: ...Description Manual Manual Manual Dump Dump Dump Press to manually dump the contents of the isolation fluid pump out the dump valve If the pump is empty the button will not activate Press the button ag...

Страница 50: ...Indicates the minimum required air pressure 70 psi 0 5 MPa 4 8 bar is detected Shuttle Shuttle Shuttle Top Top Top The sensor that indicates that the isolation valve is in the top position Shuttle Shu...

Страница 51: ...Screen 3 3 3 Status screen 3 displays the inputs and outputs related to automatic system operation Inputs Inputs Inputs Inputs are signals that the system acts on When the status circle next to the in...

Страница 52: ...t using Preset 0 99 see Adjust the Gun Fluid Settings page 35 Preset Preset Preset The number assigned to this set of spray parameters paint color and purge sequence Fluid Fluid Fluid Fluid pressure d...

Страница 53: ...ill spill out of the system 2 Air Air Air Push Push Push After the pump is empty the number of seconds that air pushes through the system Enter 0 to skip the air push 3 Flush Flush Flush Push Push Pus...

Страница 54: ...On On On The light tower turns red when the pump volume is below the Red On setting Pump Pump Pump Screen Screen Screen 2 2 2 Override Override Override Purge Purge Purge Use this screen in troublesh...

Страница 55: ...justments such as daylight savings time Password Password Password The default password is 0000 Use the number keypad to set a password if desired for entry into the Setup screens To disable password...

Страница 56: ...oubleshooting messages related to the Advanced screens see Error Codes page 81 Advanced Advanced Advanced Screen Screen Screen 4 4 4 Use this screen to update the software part numbers and versions fo...

Страница 57: ...Full button The stored mV value also displays next to the button The system returns to Standby mode 3 Press the Empty button This pressurizes the pump and sends fluid to the spray gun Note The fluid...

Страница 58: ...creen to adjust the calibration value of the bleed resistor Default value is 10000 Mohms Follow the Calibrate the Bleed Resistor page 58 Adjusting the value changes the kV display on the Home screen B...

Страница 59: ...Volume The total volume cc of fluid dispensed by the isolation fluid pump between maintenance events This value does not account for material that is pushed through the system in Prime mode Pump Pump...

Страница 60: ...Be sure the gun trigger is released and press the Stall Test button The system is now tested with the pump near the bottom of the pump stroke The test takes about 1 minute to complete If the test is s...

Страница 61: ...intenance Maintenance 5 5 5 Misc Misc Misc Valve Valve Valve Resets Resets Resets and and and Test Test Test Use this screen to view system valve actuation counts for the ground rod and gun flush box...

Страница 62: ...s Low Low Low Paint Paint Paint The low paint output which makes an electrical connection to signal that the system is low on paint Maintenance Maintenance Maintenance 7 7 7 Isolation Isolation Isolat...

Страница 63: ...e total does not include material pushed through the system in Prime mode Pump Pump Pump Stall Stall Stall Test Test Test Refers to the pump stall test This count is cleared automatically when a pump...

Страница 64: ...the color change valve actuation counts reset those counts and test the valves 11 11 11 Color Color Color 1 1 1 Cycles for solenoid 11 the valve for color 1 3 3 3 Color Color Color 2 2 2 Cycles for so...

Страница 65: ...est Test View the color change valve actuation counts reset those counts and test the valves 7 7 7 Color Color Color 10 10 10 Cycles for solenoid 7 the valve for color 10 16 16 16 Color Color Color 11...

Страница 66: ...7 and Ground Rod Delay 5 begin at the same time 3 After 5 seconds the ground rod lowers and discharges the system 4 Two seconds later the isolation valve lowers and the system begins to fill The disc...

Страница 67: ...ance Before performing any maintenance task prepare the system for service Follow the Prepare the System for Service page 68 Table Table Table 4 4 4 Service Service Service Interval Interval Interval...

Страница 68: ...3 Slide the electrostatic shield 82 up to remove 4 Slide the electrostatic shield 12 to the left to remove 5 To remove the isolation valve cover 99 loosen the top and bottom screws 99a 6 Inspect the f...

Страница 69: ...rod to raise it and deactivate it to lower it several times Listen for the sound of the ground rod making contact when raising and lowering In both cases the ground rod should fully retract or extend...

Страница 70: ...threaded stud at the bottom end of the bleed resistor 24 7 Measure the resistance The resistance should be between 9 and 11 Gigohms If the value is inside the range then calibrate the bleed resistor...

Страница 71: ...oting Troubleshooting Troubleshooting Problem Problem Problem Diagnosis Diagnosis Diagnosis Solution Solution Solution Prime Incorrect mode 1 Change to Prime mode 2 Trigger the gun 3 Turn on the fluid...

Страница 72: ...ccurate Adjust Max Fill and Start Fill settings as described in Pump Screen 1 Pump Volume page 54 Inlet valve is off or stuck Test valve using Main tenance screen 4 See Maintenance 4 Fluid Valve Reset...

Страница 73: ...un operation problem Issue with spray gun setup or maintenance Refer to your gun manual System is in Standby mode Change to Prime Purge or Spray mode No fluid when gun is triggered or wrong fluid pres...

Страница 74: ...ollowing the Fluid Voltage Discharge and Grounding Procedure page 29 Issue with the door switch Check the door switch as described in Check the Door Switch page 70 Paint goes backward toward the paint...

Страница 75: ...Red flashes three times pauses and then repeats Invalid rotary switch position FCM and CGM only Change the rotary switch position on the control module inside the air or speed controller to a valid p...

Страница 76: ...stem in Spray mode Enable the electrostatics by activating the ES request input Look at the Volt Level display on the Home screen to see the spraying voltage Under normal conditions the spraying volta...

Страница 77: ...components The tie rods of the isolation valve The middle section of the isolation fluid pump The body of the bleed resistor The body of the ground rod The plastic enclosure and stand The electrostat...

Страница 78: ...zardous location replace the solenoid if voltage is 24 Vdc Test the valves as explained under the maintenance screens Valves should open and close quickly If the valves actuate slowly it could be caus...

Страница 79: ...ard NOTICE NOTICE NOTICE To avoid damaging the circuit boards wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power be...

Страница 80: ...sis Diagnosis D8 LED green Blinks heartbeat during normal operation D9 LED green Turns on when power is supplied to the board D10 LED yellow Turns on when board is communicating with electronic contro...

Страница 81: ...e to determine the error code before resetting it Go to the Events Screen to view the last 200 errors with date and time stamps See Events Screen page 50 If an alarm has occurred correct the cause bef...

Страница 82: ...the CAN connection on the solenoid controller board The solenoid controller board has an incorrect CAN ID Check the status LEDs on the solenoid controller board Cycle the power off and on CDD0 Alarm D...

Страница 83: ...system has been stopped using the pneumatic system stop input Verify the wiring of the pneumatic system stop pressure switch Verify the integrated system installation intended to stop the HydroShield...

Страница 84: ...re connected N612 Alarm Shuttle Top Timeout Isolation valve was not detected in the expected position Verify that the isolation valve moves using the Maintenance screen Verify that the top sensor is d...

Страница 85: ...r Empty Calibrated System successfully calibrated Linear Sensor empty reading Not applicable P511 Alarm V P Cal Failed Air V P calibration failed for the Air V P Check V2P connections Verify V2P opera...

Страница 86: ...tle Down Maintenance is due on shuttle down valve MJ21 Advisory Maint Due Valve Shuttle Up Maintenance is due on shuttle up valve MJ31 Advisory Maint Due Valve Shuttle Eject Maintenance is due on shut...

Страница 87: ...00 Record System Power Off Record of power cycle OFF Not applicable EC00 Record Setup Value s Changed Record of changing setup variables Not applicable ES00 Advisory Factory Defaults Record of system...

Страница 88: ...ull USB memory is more than 90 full Complete download to ensure no data is lost WSUX Advisory USB Config Err USB configuration file does not match expected checked on startup A software update was not...

Страница 89: ...system matches the system setting confirm that the current preset has the correct color setting See System Screen page 66 and Presets page 52 WS Record Invalid Preset User has invalid presets due to c...

Страница 90: ...whenever you are instructed to discharge the voltage Clean all parts with a non flammable fluid as defined under Models page 5 Do not touch the gun nozzle or come within 4 in 102 mm of the nozzle duri...

Страница 91: ...itting 72 b Outlet hose 84 that connects to the outlet elbow 71 The outlet hose can also be removed from the isolation fluid pump K 12 Disconnect the isolation valve from the cabinet stand 9 On opposi...

Страница 92: ...nd attach the top sensor to the top clamp and the bottom sensor to the bottom clamp 6 If the sensor positions were indicated during disassembly attach the clamps into position If the position was not...

Страница 93: ...Sensor Position on Status Menu Replace Replace Replace an an an Isolation Isolation Isolation Valve Valve Valve Sensor Sensor Sensor The isolation valve sensor can be replaced while the isolation valv...

Страница 94: ...aring in place c Remove and replace the second shuttle bearing 223 7 Disconnect the shuttle housing 218 assembly from the air cylinder 227 a Locate the flat section on the air cylinder shaft and the f...

Страница 95: ...ining nut 229 is tight 5 Apply removable thread lock to the threads on the air cylinder 227 shaft 6 Assemble the shuttle housing 218 and the air cylinder 227 a Screw the air cylinder 227 shaft into th...

Страница 96: ...and come off 9 Unscrew the stem tool 113 from the sleeve tool 112 and remove the isolation valve sleeve 221 and spring 220 10 Replace the valve stem o rings See Replace the Isolation Valve Stem O ring...

Страница 97: ...valve unscrew both tools as one Service Service Service the the the Bottom Bottom Bottom Piston Piston Piston Housing Housing Housing Use this procedure to replace the seals in the lower piston housi...

Страница 98: ...side the retaining cap 214 Figure 41 U cups Facing Opposite Directions 7 Continue disassembling the lower housing Use a 15 16 inch socket or wrench to remove the retainer white 202 from the housing 20...

Страница 99: ...the o ring 208 and U cup 203 a Replace the o ring 208 into the groove next to the threads b Replace the U cup 203 where it sinks into place The U cup faces outwards in the cap 4 Remove the U cup space...

Страница 100: ...rease around the o ring 208 and screw into the housing 201 Tighten with a 15 16 inch socket until the retainer 202 bottoms out 3 Insert the piston tool 111 into the piston 211 Grease the sides of the...

Страница 101: ...the wire from the pump sensor into the electronics panel Disconnect the pump sensor 321 from the cable splitter 447 For wiring locations see Wiring Connections page 112 Figure 44 Pump Sensor Connectio...

Страница 102: ...alibrate the Pump page 57 8 Perform a pump stall test Follow the Pump Stall Test Procedure page 60 9 Replace the four 3 16 inch hex head screws to close the electronics panel 14 10 Replace the isolati...

Страница 103: ...se to the o ring before replacing 8 To remove the piston rod 305 a On the fluid side use a 12 inch adjustable wrench on the flats of the piston rod near the fluid piston 301 b Use a 15 inch adjustable...

Страница 104: ...ly from the air piston 316 5 Assemble the fluid piston 301 a Snap the U cup seal 302 into place on the fluid piston 301 and then grease the outside of the U cup seal b Screw the fluid piston 301 onto...

Страница 105: ...ve the entire Merkur AA fluid pump 75 from the isolation cabinet for service 1 Prepare the isolation system for service Follow the steps under Prepare the Isolation System for Service page 90 2 Use a...

Страница 106: ...teps in Prepare the Electrical Controls for Service page 106 2 Remove the connector 433 from the color change board 403 3 Disconnect the solenoid wire 4 Remove the solenoid valve 407 from the manifold...

Страница 107: ...the air lines as shown in Pneumatic Connections page 110 8 Perform the zero clear procedure on the V2P 415 The top of the V2P 415 contains 3 keys Down arrow Set S and Up arrow a To unlock the keys pr...

Страница 108: ...use 500 mA 1 Prepare the electrical controls for service Follow the steps in Prepare the Electrical Controls for Service page 106 2 Disconnect electrical power from the system 3 Remove the electronic...

Страница 109: ...316 SHUTTLE DOWN SOLENOID 16P316 SHUTTLE EJECT SOLENOID 16P316 SHUTTLE FLUID IN SOLENOID 16P316 PUM P FLUID IN SOLENOID 16P316 PUM P PRESSURE SOLENOID 16P316 GROUND ROD UP SOLENOID 16P316 J7 J11 19Y58...

Страница 110: ...m Item Item Description Description Description Part Part Part An 5 32 inch tubing 598095 Bn 3 8 inch tubing 054134 AIR AIR ISO VIEW M ERKUR SWITCH DOOR VIEW DOOR S WIT CH A1 B3 B4 B4 A10 A6 A2 B3 A3...

Страница 111: ...escription A5 Connects to active fluid valve on valve kit 16A079 Used only for color change enabled systems See Color Change Pneumatic and Wiring Connections A8 Used only in models equipped with gun f...

Страница 112: ...C1 VIE WADM ADM kVBOARD 25R197 INSIDE W ALL ISOMETR IC V IEW CABLE CABLE ADM ADM UPPER LOWER SID E W ALL ISOMETR IC V IEW D7 C2 D6 C2 C1 E2 E1 D4 D5 D3 E3 E4 E5 E2 15 E1 D6 INSIDE W ALL ISOMETR IC V...

Страница 113: ...nsor Assembly labeled P2 447 D4 24W120 Proximity Sensor upper labeled P3 447 D5 24W120 Proximity Sensor lower labeled P4 447 ID ID ID Part Part Part Description Description Description D6 25R034 Bleed...

Страница 114: ...eumatic Pneumatic Pneumatic Connections Connections Connections ID ID ID Color Color Color Change Change Change Module Module Module Port Port Port Manifold Manifold Manifold Valve Valve Valve Stack S...

Страница 115: ...Parts Parts Parts Parts Isolation Isolation Isolation System System System Figure 54 Isolation Cabinet 1 See Isolation Cabinet Interior for a detailed view 3A8492A 115...

Страница 116: ...ts that come with a standard system Replace the C1 C1 C1 parts with C2 C2 C2 parts to add color change capability to a standard system For more information see 25N031 Isolation Fluid Pump Parts page 1...

Страница 117: ...ING WABH00 29 23 112223 NUT HEX REGULAR 5 24 25R034 RESISTOR BLEED ASSY ISO SYS 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 25 17D918 MANIFOLD AIR SPEED CONTROL 1 26 5...

Страница 118: ...PLED 1 0 FT PTFE model WABH00 2 1 85 19B503 NUT HEX FLANGE M8 5 86 110874 WASHER FLAT 2 87 111307 WASHER LOCK EXTERNAL 2 92 BAR NEOPRENE STRIP ADHESIVE 2 Ref Ref Ref Part Part Part Description Descrip...

Страница 119: ...133 107129 BOLT ROUND HEAD 4 134 17A237 NUT HEX 4 140 16F201 CASTER SWIVEL WITH BREAK not shown 4 141 100018 WASHER LOCK SPRING 1 2 not shown 4 142 100321 NUT not shown 4 143 121226 CABLE CAN MALE FE...

Страница 120: ...Parts 25N030 25N030 25N030 Isolation Isolation Isolation Valve Valve Valve Parts Parts Parts Figure 56 Isolation Valve 120 3A8492A...

Страница 121: ...111316 PACKING O RING 2 220 17Y486 SPRING COMPR 2 0 X OD 1 22 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 221 19A448 SLEEVE ISOLATION VALVE 1 222 STEM ISOLATION VALVE...

Страница 122: ...Parts 25N031 25N031 25N031 Isolation Isolation Isolation Fluid Fluid Fluid Pump Pump Pump Parts Parts Parts Figure 57 Isolation Fluid Pump 122 3A8492A...

Страница 123: ...ON PUMP 1 312 17Z471 SCREW CAP HEX HD 3 8 16 X 7 8 313 HOLDER MAGNET SENSOR 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 314 15G747 MAGNET LINEAR SENSOR 1 315 160516 PA...

Страница 124: ...Parts Electronic Electronic Electronic Control Control Control Parts Parts Parts The following figure shows 25E700 Figure 58 Electronic Controls 124 3A8492A...

Страница 125: ...RAIL MT cut to length 1 437 DUCT WIRE 438 277674 ENCLOSURE CUBE DOOR 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 439 108982 CONNECTOR TUBE 1 440 19Y588 ADAPTER CABLE C...

Страница 126: ...bles Cables for for for Control Control Control Module Module Module Part Part Part Description Description Description Qty Qty Qty 121001 CABLE CAN FEMALE FEMALE 1 METER Included in the isolation sys...

Страница 127: ...r Part Part Part Description Description Description Qty Qty Qty 110740 PLUG PIPE 1 111697 PLUG PIPE 2 104361 PACKING O RING 1 166846 FITTING ADAPTER 1 167026 STRAINER MESH SCREEN 100 1 186075 SUPPORT...

Страница 128: ...NUT LOCK 3 8 6 506 100639 WASHER LOCK 3 8 6 507 102637 BOLT HEX HD 3 8 4 508 100527 WASHER PLAIN 4 509 100214 WASHER LOCK 4 510 111801 SCREW CAP HEX HD 5 16 4 233501 TRITON 1 1 PUMP WITH BRACKET ASSEM...

Страница 129: ...ACCESSORY 1 615 25A517 HOSE COUPLED 625 FT PTFE 1 616 17R502 FITTING ELBOW SWIVEL 1 4 NPT NPSM 2 617 114342 ELBOW 1 4 18 NPSM 1 620 15R873 FITTING TEE 1 621 128820 FITTING BUSHING 1 622 125428 FITTING...

Страница 130: ...witch Switch Switch Settings Settings Settings Control Control Control Module Module Module S6 S6 S6 S5 S5 S5 S4 S4 S4 Electronic Controls OFF ON OFF ON OFF ON Color Change OFF ON OFF ON OFF ON Replac...

Страница 131: ...pan head 6 32 x 0 5 in 13 mm 4 712 103833 SCREW machine pan head 10 32 x 0 375 in 10 mm 8 713 24T565 PLUG 5 8 32 includes item 314 Ref Ref Ref Part Part Part Description Description Description Qty Q...

Страница 132: ...31 26D031 Color Color Color Change Change Change Single Single Single Valve Valve Valve Add Add Add on on on Use when adding a single color valve to a color stack that is already full Includes color v...

Страница 133: ...Part Part Description Description Description Qty Qty Qty 201 HOUSING BASE ISOLATION VALVE 1 205 BLOCK MOUNT HOUSING 1 207 19A381 CAP PISTON ISOLATION VALVE 1 209 RING LOCK HOUSING ISOLATION 1 232 112...

Страница 134: ...Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 225 ROD CONNECTING ISOLATION VALVE 2 232 112914 WASHER PLAIN 4 233 102471 SCREW CAP HEX HD 4 237 103975 WASHER LOCK 4 Kit Ki...

Страница 135: ...WIPER CM200 WETCUP COVER 1 313 HOLDER MAGNET SENSOR 1 314 15G747 MAGNET LINEAR SENSOR 1 315 160516 PACKING O RING 214 1 Kit Kit Kit 26B423 26B423 26B423 Fluid Fluid Fluid Cylinder Cylinder Cylinder R...

Страница 136: ...et 100 psi 7 MPa 6 9 bar 80 psi 6 MPa 5 5 bar 60 psi 4 MPa 4 1 bar 40 psi 3 MPa 2 8 bar Table Table Table 17 17 17 Fill Fill Fill Time Time Time Based Based Based on on on Viscosity Viscosity Viscosit...

Страница 137: ...ght where H2O water LM the entire liquid phase including liquids with flash points above 60 C and those liquids not not not listed in the safety data sheet in which case the entire liquid phase is ign...

Страница 138: ...m B 36 2 in 92 1 cm C1 65 3 in 165 9 cm C2 69 9 in 177 6 cm D1 23 5 in 59 7 cm D2 24 3 in 61 8 cm E 24 3 in 61 6 cm Reference Reference Reference U S U S U S Metric Metric Metric F 39 8 in 101 1 cm G...

Страница 139: ...Notes Notes Notes Notes 3A8492A 139...

Страница 140: ...B A Sound Pressure measured 3 28 ft 1 m from equipment at 70 psi 73 5 dB A at 0 48 MPa 4 8 bar 73 5 dB A Isolation System Air Inlet Fitting 1 2 npt m Isolation System Fluid Inlet Fitting 1 4 npsm m Is...

Страница 141: ...alifornia California California Proposition Proposition Proposition 65 65 65 CALIFORNIA CALIFORNIA CALIFORNIA RESIDENTS RESIDENTS RESIDENTS WARNING WARNING WARNING Cancer and reproductive harm www P65...

Страница 142: ...ARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AN...

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