B. Main bearing and connecting rod journals for taper
and out-of-round (figure 59). If the journals are
tapered or out-of-round more than 0.025 mm
(0.001-inch), replace the crankshaft.
C. Crankshaft runout (figure 60).
• Mount the crankshaft in V-blocks or between
centers.
• Use a dial indicator as shown.
• If runout exceeds 0.01 mm (0.0004 inches), the
crankshaft is bent and must be replaced, along
with the main bearings.
AVAILABLE BEARING SIZES
Factory Main Bearing Selection
There are five main bearings numbered 1 through 5
from the front of the engine. There is an arrow on the
bearing cap that points toward the front of the engine.
The center number 3 bearing is the thrust bearing. The
upper bearing halves have an oil groove. The lower
bearing halves do not have an oil groove.
During fa cto ry assem bly the main bearings are
select-fitted to each of the five main bearing bores. The
proper size code is stamped on the pan rail at the
corresponding main bearing bulk head. The total diame
ter size range of the main bearing bores 1 through 5 is
79.826 mm to 79.850 mm. This range is divided into
three sizes and stamped #1, #2, or #3 on the pan rail.
The crankshaft is color marked red, blue, orange, or
white near the main bearing journal. The proper bearing
selection is made by using the number on the pan rail.
Color marking on the corresponding crankshaft jour
nal for selecting the proper bearing halves are shown in
the crankshaft main bearing specifications at the rear of
this section.
Main Bearing Selection for Service
• Main bearings are available in Standard, 0.013-mm
(0.0005-inch) and 0.026-mm (0.001-inch) under
sizes for select fitting to attain proper main bearing
clearance.
“Undersize” refers to the crankshaft
diameter.”
• For service purposes, bearing size combinations
that provide the following clearance, as measured
with the plastigage procedure.
A. Main Bearing #1, #2, #3, and #4: 0.045 to 0.083
mm (0.0018 to 0.0033 inches).
B. Main Bearing #5: 0.055 to 0.093 mm (0.0022 to
0.0037 inches).
Connecting Rod Bearing Selection
• Connecting rod bearings are available in 0.026 mm
(0.001-inch) undersizes for select fitting.
• Turbocharged and naturally aspirated light duty
emissions engines may have both standard and
0.08-mm (0.003-inch) OVERSIZE connecting
rod bearings. The oversize connecting rods are
stamped “O.S.” on the cap’s lower end.
FLYWHEEL
IJSJi Clean
M ating su rfa c e s of c ra n k s h a ft and flyw h e e l.
Remove any burrs.
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
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Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
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Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
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Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
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Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
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Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
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Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
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Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
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Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
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Страница 804: ...NOTES...
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Страница 822: ...3707r5079...
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Страница 848: ...NOTES...
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Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
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Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......