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IN JE C TIO N PUMP
INSTALLATION
Install or Connect (Figure 74)
N O T IC E : F o r s t e p s 6 a n d 7, r e f e r to “ N o t i c e ”
o n p a g e 6 A 7 -1 .
1. Gasket (242) to the front cover.
2. Injection pump (244).
3. Throttle spring bracket (228) (if equipped).
4. Nuts (225). Leave finger tight until the injection
pump timing is adjusted.
5. Injection pump gear (246). Align the slot in the
injection pump gear with the locating pin on the
injection pump hub (271).
Important
• Align the timing marks. Be certain the mark on
the injection pump gear (241) is aligned with
the mark on the camshaft gear (88). For the
proper timing of the injection pump, cam gear
timing mark must be in the 12 o’clock position.
Rotate the crankshaft to bring the cam gear
timing mark up to the 12 o’clock position (figure
74).
6. Bolts (238).
Tighten
• Bolts (238) to 25 N-m (20 lbs. ft.).
7. Wires and hoses at the injection pump.
Adjust (Figure 80)
Injection pump timing. For the engine to be proper
ly timed, the marks on the top of the engine front
cover must be aligned with the marks on the injec
tion pump flange (figure 80). The engine must be
off when the timing is reset.
a
Tighten
Nuts (225) to 40 N-m (30 lbs. ft.) (figure 74).
Plate
COOLANT PUM P INSTALLATION
TjlP
Clean
Sealing surfaces on the coolant pump plate and
block. Use carburetor cleaner or equivalent.
Install or Connect (Figures 66 and 81)
N O T IC E : F o r s t e p s 2 a n d 4 , r e f e r to “ N o t i c e ”
o n p a g e 6 A 7 -1 .
1. Coolant pump (60) and gasket (52) to the coolant
pump plate (50).
2. Bolts (72).
Tighten
• Bolts (72) to 22 N-m (16 lbs. ft.).
•A p p ly a bead of a n a e ro b ic se a le r (GM P/N
1052357) or equivalent to the coolant pump plate
as shown in figure 81.
3. Coolant pump plate to the engine. The sealer must
be wet to the touch when installing the plate.
•A p p ly sealant (GM P/N 1052080) or equivalent to
the threads of bolts and studs (70).
4. Bolts and studs (70).
&
Tighten
A. Coolant pump to front cover bolts to 42 N-m (32
lbs. ft.).
B. Coolant pump plate to front cover bolts to 22
N.m (16 lbs. ft.).
5. Oil filler neck (63) and nuts (64).
COOLANT CROSSOVER
INSTALLATION
Install or Connect (Figures 82 and 83)
1. Gaskets (103).
2. Coolant crossover (110).
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
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Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
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Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
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Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
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Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
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Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
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Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
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Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
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Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
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Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
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Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
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Страница 804: ...NOTES...
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Страница 822: ...3707r5079...
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Страница 848: ...NOTES...
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Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
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Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
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Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
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