5.
W h e n c o il is f u lly s e a t e d o n th e f r o n t h e a d , u se a 1/8"
d i a m e t e r d r if t p u n c h a n d s t a k e th e f ro n t h e a d at t h r e e
p l a c e s 12 0 d e g r e e s a p a r t ( F ig . 16), to e n s u r e c lu t c h coil
r e m a i n s in p o s i t i o n .
•
S t a k e s iz e s h o u l d b e o n l y o n e - h a l f th e a r e a o f th e
p u n c h
t ip
a n d
b e
o n l y
a p p r o x i m a t e l y
0 . 2 8 - 0 . 3 5 m m ( . 0 1 0 - 0 1 5 " ) d e e p ( F ig . 17).
6.
I n s ta ll r o t o r a n d b e a r i n g a s s e m b l y a n d t h e c lu t c h p late
a n d h u b a s s e m b l y a s d e s c r i b e d p r e v i o u s l y .
MAJOR COMPRESSOR REPAIR
PROCEDURES
W h e n r e p l a c i n g th e s h a f t se al a s s e m b l y (F ig . 18),
p r e s s u r e r e l i e f v a lv e o r c o n t r o l s w i t c h e s ( F ig . 19), it will be
n e c e s s a r y t o r e c o v e r th e r e f r i g e r a n t . O t h e r t h a n c lu t c h r e p a i r
p r o c e d u r e s , th e s a m e h o l d s tr u e f o r a n y d i s a s s e m b l y o f the
c o m p r e s s o r .
A c l e a n w o r k b e n c h c o v e r e d w i t h a s h e e t o f c le a n p ap er,
a n d a p l a c e ( c l e a n t r a y s , e tc .) f o r all p a r ts b e i n g r e m o v e d a n d
r e p l a c e d is i m p o r t a n t , a s is t h e u s e o f p r o p e r c l e a n s e r v i c e to ols .
NOTICE:
A n y
a t t e m p t
to
u s e
m a k e s h i f t
o r
i n a d e q u a t e s e r v i c e t o o ls o r e q u i p m e n t m a y result in
d a m a g e a n d / o r i m p r o p e r c o m p r e s s o r o p e r a t i o n .
A ll p a r ts r e q u i r e d f o r s e r v i c i n g t h e i n te r n a l c o m p r e s s o r
a r e p r o t e c t e d b y a p r e s e r v a t i v e p r o c e s s a n d p a c k a g e d in a
m a n n e r w h i c h w ill e l i m i n a t e t h e n e c e s s i t y o f c le a n i n g ,
w a s h i n g o r f l u s h i n g o f t h e p a r ts . T h e p a r ts c a n b e u s e d in the
i n te r n a l a s s e m b l y j u s t a s t h e y a r e r e m o v e d f r o m th e s e r v i c e
p a c k a g e .
Seals and protective packaging should be left
intact until just prior to installation.
I f t h e c o m p r e s s o r r e a r h e a d , f r o n t h e a d o r c y l i n d e r a n d
s h a f t a s s e m b l y is to b e s e r v i c e d o r r e p l a c e d , t h e oil in the
c o m p r e s s o r m u s t b e d r a i n e d , m e a s u r e d , r e c o r d e d a n d r e p la c e d .
COMPRESSOR SHAFT SEAL
REPLACEMENT
Seal Leak Detection
A s h a f t se a l s h o u l d not be c h a n g e d b e c a u s e o f s m a ll
a m o u n t s o f oil f o u n d o n a n a d j a c e n t s u r f a c e b u t o n l y a f t e r
a ctu al r e f r i g e r a n t l e a k a g e is f o u n d u s i n g an a p p r o v e d lea k
d ete cto r, J 3 9 4 0 0 o r e q u i v a l e n t .
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......