THROTTLE BODY DISASSEMBLY
IDLE AIR CONTROL (IA C ) VALVE
N O T IC E : T h e I A C v a lv e is a n e l e c t r i c a l c o m
p o n e n t a n d m u s t n o t b e s o a k e d in a n y liq u id
c l e a n e r o r s o l v e n t a s d a m a g e m a y r e s u lt.
Important
All IAC valves on TBI Model 220 units (except those
on the 7.4L engine) are thread-mounted and have a
dual-taper pintle. On the 7.4L engine, the IAC valve is
flange-m ounted and has a dual-tape r pintle. Any
replacement of an IAC valve must have the correct part
number, with the appropriate pintle taper, for proper
seating of the valve in the throttle body.
Remove or Disconnect (Figure 2)
1. IAC valve.
• On thread mounted units, use a 32-mm (1
1/4-inch) wrench.
• On flange-mounted units, remove screw assem
blies.
2. IAC valve gasket or O-ring and discard.
TH R O TTLE PO SITIO N SENSOR
(TP SENSOR)
N O T IC E : T h e T P s e n s o r is a n e l e c t r i c a l c o m
p o n e n t a n d m u s t n o t b e s o a k e d in a n y liq u id
c l e a n e r o r s o l v e n t a s d a m a g e m a y r e s u lt.
Important
On the model 220 TBI unit, the TP sensor is throttle
shaft driven and non-adjustable. Make sure to order the
correct TP sensor with the identical part number for the
engine if replacement is necessary.
E3
Remove or Disconnect (Figure 2)
1. Two TP sensor attaching screw assemblies.
2. TP sensor from throttle body assembly.
3. TP sensor seal.
IDLE SPEED CO NTROL (ISC)
ACTUATOR ASSEMBLY
(7.4 L ENG INE ONLY)
Remove or Disconnect (Figure 2)
1. Two ISC actuator assembly attaching screws.
2. ISC actuator from the throttle body assembly.
FUEL METER COVER
The fuel meter cover assembly contains the fuel pres
sure regulator assembly. The regulator has been adjust
ed at the factory and should only be serviced as a
complete preset assembly.
CAUTION: DO NOT remove the four screws
securing the pressure regulator to the fuel
m eter cover. The fuel pressu re regulator
includes a large spring under heavy com
pressio n w h ich , if a c c id e n ta lly release d ,
could cause personal injury. Disassem bly
might also result in a fuel leak between the
diaphragm and the regulator container.
Remove or Disconnect (Figure 2)
1. Long and short fuel meter cover screw assemblies.
2. Fuel meter cover assembly.
N O T IC E : D O N O T i m m e r s e t h e f u e l m e t e r
c o v e r ( w it h p r e s s u r e r e g u la t o r ) in c le a n e r , a s
d a m a g e to t h e r e g u l a t o r d ia p h r a g m a n d g a s
k e t c o u l d o c c u r .
3. Fuel meter outlet gasket. Discard gasket.
FUEL INJECTO RS
Each fuel injector is serviced as a complete assembly
only (figure 2).
N O T IC E : U s e c a r e in r e m o v in g t h e f u e l in j e c
to r s to p r e v e n t d a m a g e to t h e e l e c t r i c a l c o n
n e c t o r t e r m in a ls , t h e i n j e c t o r f ilte r , a n d t h e
f u e l n o z z le . T h e f u e l i n j e c t o r is s e r v ic e d a s a
c o m p l e t e a s s e m b l y o n ly . A l s o , s i n c e t h e
i n j e c t o r s a r e e l e c t r i c a l c o m p o n e n t s , t h e y
s h o u l d n o t b e i m m e r s e d in a n y t y p e o f liq u id
s o l v e n t o r c l e a n e r s i n c e d a m a g e m a y o c c u r .
+-►
Remove or Disconnect (Figure 2 and 3)
• With fuel meter cover gasket in place to prevent
damage to casting, use a screwdriver and fulcrum
to carefully lift out each injector (figure 3).
A. FULCRUM
B. SCREWDRIVER
5. GASKET, FUEL METER COVER
7. INJECTOR ASSY, TBI FUEL
3706r4809
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
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Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
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Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
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Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
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Страница 804: ...NOTES...
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Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......