2. Synchronizer ring (90).
3. Third speed gear (87) and synchronizer assembly
(91).
• Attach a two-jaw puller to the clutch gear of the
third gear. Remove the synchronizer assembly
(91), synchronizer ring (90), and third speed
gear (87) together.
4. Bearing (88).
5. Spacer (86).
6. Retaining ring (85).
7. Thrust washer (84).
8. Retaining pin (70).
9. Second speed gear (82).
10. Bearing (83).
11. Retaining ring (72).
12. Synchronizer rings (73, 74, and 75).
13. Synchronizer (square cut) spring (76) from syn
chronizer hub (80).
14. Retaining ring (72).
15. Synchronizer assembly (80).
• Do not let the synchronizer assembly come
apart during disassembly of transmission.
• Reinstall synchronizer (square cut) spring (76)
onto synchronizer hub (80).
16. Synchronizer rings (75 and 74).
17. Retaining ring (72).
18. Synchronizer ring (73).
19. Reverse gear (figure 10).
• Press the mainshaft through the reverse gear
(61), thrust washer (60), bearing (59), overdrive
gear (58), and rotor (57), if equipped (2WD
models only).
• Do not let mainshaft fall to the floor.
£ = 3
58. GEAR,
MAINSHAFT OVERDRIVE
59. BEARING, MAINSHAFT REAR
60. WASHER, THRUST
61. GEAR, REVERSE SPEED
69. SHAFT, MAIN
V2946
Figure 9— Reverse Speed Gear Removal
20. Bearing (63) and spacer (64).
21. Sleeve (62).
22. Retaining ring (65).
23. Mainshaft reverse clutch gear (66).
24. First speed gear (68) and bearing (67).
L®
Inspect
1. Gears for cracks, chipped gear teeth, and other
damage that could cause gear noise.
2. Thrust washers for damage and wear.
3. Synchronizer sleeves for a sliding fit on the syn
chronizer hubs.
• The hubs have to be a snug fit on the main
shaft splines.
4. Synchronizer springs and keys for looseness and
damage.
5. All gear teeth for excess wear.
6. Bearings and bearing surfaces for nicks, burrs and
wear.
7. Lubricate all roller bearings with light engine oil and
check for rough rotation.
❖
Assemble (Figures 3, 4, and 10)
1. Bearing (67) and first speed gear (68).
2. Mainshaft synchronizer reverse clutch gear (66).
3. Retaining ring (65).
4. Sleeve (62).
5. Spacer (64) and bearing (63).
6. Retaining pin (70).
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......