7. Differential side bearings (18) using J 24429 and
J 8092.
A. Place J 8107 into the differential on the side
opposite of bearing installation to protect the
differential case.
B. Drive the bearing onto the case using J 24429
and J 8092.
8. Differential case (34) to the axle housing. Refer to
“ Side Bearing Preload Adjustment.”
SIDE BEARING PRELOAD ADJUSTMENT
• The differential side bearing preload is adjusted by
two adjusting nuts in the bearing bore. The bore
and the bearing cap provide the mating threads for
the bearing nut.
• The differential must be initially preloaded in order
to determine the backlash of the gear set. After the
backlash has been set, the final bearing preload is
set.
Install or Connect (Figures 1 and 16)
Tool Required:
J 24429 Side Bearing Adjustment Wrench
1. Bearing caps (20) to the bearings in their original
locations.
2. Differential assembly to the housing.
3. Adjusting nuts (19).
NOTICE: Refer to “Notice” on page 4B4-1.
4. Bearing caps (20) and bolts (28) in their original
positions.
A. Assemble the caps finger tight.
B. Loosen the right side adjusting nut and tighten
the left side nut using J 24429 until the ring
gear contacts the drive pinion (figure 16). Do
not force the gears into contact. This is the zero
lash point.
C. Back off the left adjusting nut approximately two
slots to obtain the initial backlash adjustment.
5. Adjusting nut lock (21) and lock bolt (22) to the left
nut.
A. Do not tighten.
B. Tighten the right adjusting nut firmly to force the
case into solid contact with the left adjusting
nut. Rotate the pinion several times to seat the
bearings.
C. Loosen the right adjusting nut until it is free
from its bearing.
D. Tighten the right adjusting nut until it just con
tacts the bearing. Additionally tighten the nut
two slots for used bearings, or three slots if new
bearings are installed.
&
Tighten
• Bearing cap bolts (28) to 183 N-m
(135 lbs. ft.).
• Measure the ring gear to pinion backlash. Refer to
“ Backlash Adjustment.”
BACKLASH ADJUSTMENT
1. Install a dial indicator to the case using a magnetic
base (figure 17).
2. Place the indicator stem at the heel end of a tooth.
• Set the dial indicator so that the stem is in line
with the gear rotation and perpendicular to the
tooth angle.
3. Check and record the backlash at three or four
points around the ring gear.
• The pinion must be held stationary when check
ing backlash.
• The backlash should be the same at each point
within 0.05 mm (0.002 inch). If the backlash
varies more than 0.05 (0.002 inch), check for
burrs, a distorted case flange, uneven bolting
conditions, or foreign matter between the case
and the ring gear.
4. The backlash at the minimum lash point measured
should be between 0.125-0.200 mm (0.005-0.008
in c h ). The m axim um a c c e p ta b le re a d in g is
0.076-0.203 mm (0.003-0.008 inch).
5. If the reading is too high, remove the adjusting nut
locks, and loosen the right nut one slot. Then tight
en the left nut one slot (figure 16).
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......