between the bearings and the differential case. To move
the ring gear, shims are removed from one side and an
equal amount added to the other. Differential side bear
ing preload is set by the axle housing. The axle housing
is spread to remove the differential from the housing.
When the spreader is removed, the housing sets the
bearing preload.
Two bearing caps hold the differential in the axle
housing.
The axle is sealed with a pinion seal, hub seal, and
RTV between the cover and the housing.
All Dana axles are identified by a part number and
manufacturing date on the right axle tube, cover plate
side. The model number is cast on the carrier (figure 1).
The carrier does not have a drain plug.
CH EC K IN G TH E AXLE
BEFORE DISASSEMBLY
1. Remove the cover and drain the lubricant.
Inspect
2. Ring gear backlash. Refer to “ Backlash Adjust
ment.”
• This information can be used to determine the
cause of the axle problem. It will also help when
setting up the shim packs for locating and preload
ing the differential case.
3. Case for metal chips and shavings. Determine
where these chips and shavings came from, such
as a broken gear or bearing cage.
• Determine the cause of the axle problem before
disassembly, if possible.
DISASSEMBLY OF TH E
REAR AXLE
Remove or Disconnect (Figures 2 through 13)
Tools Required:
J 8107-3 Side Bearing Puller Plug
J 8614-01 Pinion Flange Holder
J 24385-01 Differential Housing Spreader
J 29721 Differential Side Bearing Remover
J 29721-70 Side Bearing Adapters
C-4171 Universal Handle
C-4307 Bearing Cup Remover (Rear)
D-128 Dial Indicator Set or Equivalent
D-159 Bearing Cup Remover
CAUTION: When disassembling the carrier,
make sure the entire axle is held tight in an
approved stand or rack. Improperly support
ed axles can cause serious injury.
• Place the axle in a suitable support.
1. Bolts (17) and cover (14).
• Drain the lubricant.
2. Axle shafts far enough to clear the differential case.
3. Bearing cap bolts (19).
4. Bearing caps (18).
A. Corresponding letters are stamped on the caps
and axle housing. The caps must be reassem
bled exactly as removed.
B. Assemble J 24385-01 to the differential housing
as shown in figure 3.
C. Assemble the dial indicator (figure 3). Preset
the gage at least 5 mm (0.200 inch), then rotate
the indicator housing to zero the dial.
NOTICE: Do not spread the axle housing
more than 0,38 mm (0.015 inch). Overspread
ing the housing can damage or distort it.
D. Spread the housing while examining the dial
indicator. Do not spread the housing more than
0.38 mm (0.015 inch).
CAUTION: Do not allow the case to fall. It can
s trik e legs or fe e t and m ay c a u s e se rio u s
injury. A lso, g ear teeth m ay have sharp
edges. When handling, use care to avoid cut
ting hands.
5. Case (22) from the housing (1) using two pry bars
(figure 4).
6. J 24385-01 from the housing (1).
7. Bearing cups (20).
• Mark the cups left and right, and place them
with the proper bearing caps.
LUBRICATION TAG
V3124
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......