Each tightening increases the bearing preload
by several pounds. If the bearing preload is
exceeded, the pinion will have to be removed,
and a new collapsible spacer installed.
• Once the preload has been obtained, rotate the
pinion several times to ensure that the bearings
have seated. Recheck the preload and adjust if
necessary.
10. Pinion cage (10) to the axle housing. Refer to “ Pin
ion Installation.”
PINION INSTALLATION
Install or Connect (Figures 12 and 13)
Tools Required:
J 34943 Pinion Pilot Bearing Installer
J 8092 Driver Handle
1. Pinion pilot bearing (15) using J 34943 and J 8092
(figure 12).
A. Bolt the guide plate to the axle housing.
B. Place the bearing (15) onto the guide.
C. Drive the bearing into the housing. The part
number of the bearing must face the pinion
flange.
2. Measure the pinion bearing shims (11). If a new
ring and pinion is installed, the pinion bearing shim
pack must be adjusted.
• Pinion service shims are available in sizes from
0.152 to 0.6096 mm (0.006 to 0.024 inch).
• If the original pinion is being reused, the original
pinion shims should also be reused.
3. Pinion bearing shims (11) to the pinion cage.
• The shims, housing, and cage must be clean.
4. Pinion cage (10) to the axle housing (figure 13).
NOTICE: Refer to “Notice
"
on page 4B4-1.
5. Cage bolts (7).
Tighten
•
Bolts to 88 N-m (65 lbs. ft.).
DIFFERENTIAL CASE ASSEMBLY
-►4-
Install or Connect (Figure 1, 14, and 15)
Tools Required:
J 24429 Side Bearing Adjustment Spanner
J 8092 Driver Handle
J 8107 Side Bearing Puller Plug
• Lubricate all parts with axle lubricant.
1. Pinion gears (32) and pinion gear thrust washers
(31) to the pinion cross shaft spider (33).
2. Differential side gears (29) and side gear thrust
washers (30) to the differential case halves in their
original locations.
3. Pinion cross shaft spider (33) to the differential.
4. Case halves.
A. Align the scribe marks on the case halves.
B. Check that the mating surfaces of the differen
tial case and the ring gear are clean and burr
free.
5. Ring gear (14) to the differential.
A. Thread two left-hand threaded studs into the
ring gear on opposite sides.
B. Place the ring gear onto the case, and align the
holes in the case with the studs.
C. Press the ring gear onto the case far enough to
start the bolts using J 8107 to protect the differ
ential from the press ram (figure 14).
NOTICE: Refer to “Notice” on page 4B4-1.
6. Ring gear bolts (36).
Tighten
A. The ring gear bolts alternately in stages gradu
ally pulling the ring gear onto the differential
case.
B. The ring gear bolts in sequence to 163 N-m
(120 lbs. ft.).
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......