3. Camshaft and balance shaft cup plugs (89) to
proper depth.
• Coat plug outside diameter with sealant (GM
P/N 1052080 or equivalent).
4. Oil filter adapter, gasket, and bolts.
S t
Tighten
• Bolts to 22 N-m (16 lbs. ft.)
5. Coolant drain plugs.
$
Tighten
• Plugs to 30 N-m (22 lbs. ft.).
6. Oil pressure fitting and sensor.
❖
• Fitting to 11 N-m (96 lbs. in.) plus turn for align
ment if necessary.
PISTON AND CONNECTING
ROD ASSEMBLY
NOTICE: The connecting rod and cap need to
be stored together as mating parts, so they
may be reassem bled in the sam e wear pat
tern an d balance from which th e y were
removed.
Refer to SECTION 6A and perform the following:
Disassemble
• Components as required.
• Mark the parts if required.
• Marking them from the front to the rear, with the
engine in an upright position and viewed from the
front.
— The right bank is numbered 1-3-5.
— The left bank is numbered 2-4-6.
j y | Clean
Components as outlined.
Inspect
Components as outlined.
Measure
*
Piston pin diameter and clearance.
Piston-to-bore clearance and fit pistons as outlined.
Ring end gap and ring clearance.
Assemble
Components as outlined.
Check the connecting rod and cap for identification
marks.
The numbers on the connecting rod and bearing
cap must be on the same side when installed in
the cylinder bore. If a connecting rod is ever trans
posed from block or cylinder to another, new con
necting rod bearings should be fitted and the
connecting rod should be numbered to correspond
with the new cylinder number.
L*
Inspect
• Ring fit.
UPPER AND LOWER INTAKE
AND EXHAUST MANIFOLDS
❖
Disassemble
• Fuel control and all electrical components from the
upper and lower intake manifolds. Refer to the
1993 Light Duty Truck Fuel and Emissions Service
Manual for the removal of these components.
Clean
NOTICE: Do not immerse the upper or lower
intake manifolds in solvent with electrically
operated com ponents attached or damage
may occur to these components.
NOTICE: Do not clean the manifolds with any
solution that contains silicone to prevent
possible oxygen sensor contamination.
• Old pieces of gasket from the gasket surfaces.
• Excessive carbon buildup in the exhaust passages
of the intake manifold.
• Scale and deposits from the coolant passages of
the intake manifold.
• EGR passage of excessive carbon deposits.
Inspect (Figure 24)
• Manifolds for cracks, broken flanges, and gasket
surface damage.
• Alignment (flatness) of exhaust manifold flanges
and upper and lower intake manifold mating sur
faces. Use a straight edge and feeler gage. If the
flanges or mating surfaces do not align, the mani
fold is warped and should be replaced (figure 24).
A. Straight Edge
B. Feeler Gage
V0571
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......