22. Front output shaft snap ring (15) to the front output
shaft (16) (figure 10).
23. Synchronizer assembly (12) and mode shift fork
(13) aligning the synchronizer assembly to the
mainshaft drive gear (18) and the mode fork to the
shift rail (9).
24. Synchronizer hub (55) to the synchronizer assem
bly (12).
25. Clutch coil housing (11) and clutch coil housing
snap ring (10) to the mainshaft (23).
26. Shift rail spring (8) to the shift rail (9).
27. Clutch coil (7) to the rear case (46).
28. Clutch coil nuts (6) to the clutch coil (7).
$
Tighten
• Clutch coil nuts (6) to 10 N.m (84 lbs. in.).
29. Clutch coil wire through the rear case and clutch
coil wire connector (5) to the clutch coil wire.
30. RTV sealer (GM P/N 1052366) to the pump body
sealing surfaces and the front and rear case
halves.
31. Case screws (61) to the case halves.
Tighten
• Case screws (62) to 41 N.m (30 lbs. ft.).
N O T E : T h e s p e e d o m e t e r to n e w h e e l is im p o r
t a n t to t h e p r o p e r o p e r a t io n o f th e a n t i- lo c k
b r a k i n g s y s t e m , s p e e d o m e t e r / o d o m e t e r ,
c r u i s e c o n t r o l, a n d t h e E C M . I f i t is r e m o v e d ,
i t m u s t b e r e p l a c e d w it h a n e w p a r t a n d t h e
o l d p a r t s h o u l d b e d is c a r d e d . U s e c a r e n o t to
d a m a g e i t u p o n in s t a lla t io n .
32. A new speedometer tone wheel (1) to the main
shaft (23) using J 5590.
EXTERNAL COMPONENTS
Install or Connect
N O T IC E : F o r s t e p s 2 th r o u g h 6, r e f e r to “N o
t i c e ” o n p a g e 7 D 6 -1 .
1. RTV sealer (GM P/N 1052366) to the rear bearing
retainer (50) sealing surfaces.
2. Rear bearing retainer bolts (61) to the rear case
(46).
S
^ - ^ 7 9
P
m
5 7
/
5
6
I
7
5
@
/
£
56. Flat Washer
( s
w
57. Rubber Sealing Washer
75. Rear Output Yoke Nut
79. Rear Output Yoke
F6633
Figure 28— Installing the Rear Output Yoke
Q
Tighten
• Bolts (61) to 41 N.m (30 lbs. ft.).
3. Four-wheel drive indicator switch (60) to the front
case half (31).
Tighten
• Switch to 41 N-m (30 lbs. ft.).
4. Speed sensor (59) and bolt to the rear bearing
retainer (50).
&
Tighten
• Bolt to 16 N.m (12 lbs. ft.).
5. Rear output yoke (79), rubber sealing washer (57),
flat washer (56), and the rear output yoke nut (75)
to the rear output shaft (figure 28).
Tighten
• Nut (75) to 170 N.m (125 ft. lbs.).
6. Front output flange (58), rubber sealing washer
(57), flat washer (56), and the front output flange
nut (76) to the front output shaft.
Tighten
• Nut (76) to 224 N.m (165 lbs. ft.).
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......