Pins are chromium steel and have a floating fit in the
pistons. They are retained in the connecting rods by a
press fit.
Connecting rods are made of forged steel. Full
pressure lubrication is directed to the connecting rods
by drilled oil passages from the adjacent crankshaft
main bearing journal.
VALVE TRAIN
A very simple ball pivot-type rocker arm is used.
Motion is transmitted from the camshaft through the
hydraulic roller lifter and pushrod to the rocker arm.
The rocker arm pivots on its ball and transmits the
camshaft motion to the valve.
The rocker arm ball is located on a stud threaded
into the head, and is retained by a nut. The pushrod is
located by a guide plate held under the rocker arm
stud, assuring that the rocker arm operates in the plane
of the valve.
INTAKE MANIFOLD
The intake manifold is cast aluminum.
EXHAUST MANIFOLD
The exhaust manifold is cast iron.
ENGINE LUBRICATION
Figure 5
Full pressure lubrication, through a full-flow oil
filter, is furnished by a gear type oil pump. Oil is
drawn up through the pick-up screen and tube and
passes through the pump to the oil filter.
The oil filter is a full flow paper element unit
with an anti-drain back valve. An oil filter by-pass is
used to ensure adequate oil supply, should the filter
become plugged or develop excessive pressure drop.
From the filter, oil is routed to the main oil
gallery which is rifle drilled above the camshaft to the
left of the camshaft centerline. This gallery supplies
hydraulic lifters with oil.
The hydraulic lifters pump oil up through the
pushrods to the rocker arms. Oil draining back from
the rocker arms is directed by cast dams, which are
part of the crankcase casting, to supply the camshaft
lobes with lubrication.
The passages supplying oil to the camshaft
bearings also supply the crankshaft main bearings
through intersecting vertical drilled holes. Oil from the
crankshaft main bearings is supplied to the connecting
rod bearings by means of intersecting passages drilled
in the crankshaft.
DISASSEMBLY OF ENGINE
TOOLS AND SHOP EQUIPMENT
A clean, well lit work area should be available.
Other necessary aides include: a suitable parts cleaning
tank, compressed air supply, trays to keep parts and
fasteners organized, and an adequate set of hand tools.
An approved engine repair stand will help
prevent personal injury or damage to the engine
components.
Special tools are illustrated throughout this
section, and listed at its end. These tools (or their
equivalents) are specially designed to quickly and
safely accomplish the operations for which they are
intended. The use of these tools will also minimize
possible damage to engine components.
Some precision measuring tools are required for
inspection of certain critical components. Torque
wrenches are necessary for the correct assembly of
various parts.
ACCESSORY REMOVAL
This section assumes that the engine accessories
have been removed. These accessories may include
one or more of the following:
• Power steering pump.
• Generator.
• A/C compressor.
It is beyond the scope of this section to detail the
many different accessory installations. Refer to the
appropriate
service
manual
section
for
this
information.
Diagrams of emission and vacuum hose routings,
wiring harness routings, accessory drive belt layout,
etc., should be made before removing accessories.
CLEANING
Remove the engine accessories before cleaning to
provide better access to engine exterior surfaces.
Cover the openings with tape to prevent the entry of
coolant, solvent and dirt.
Methods used to clean the engine will depend of
the equipment available. Steam cleaning, pressure
washing or solvent cleaning are some acceptable
methods. Allow the engine to dry before beginning the
work.
It is important that the engine be as clean as
possible to prevent dirt from entering critical areas
during disassembly.'
DRAINING THE ENGINE
[»->[ Remove or Disconnect
1. Oil pan drain bolt, and allow oil to drain from the
oil pan.
2. Oil filter.
3. Coolant drain plugs from block and allow to
drain.
Install or Connect
NOTICE:
Refer to “ Notice” on page 6A2-1.
1. Oil pan drain bolt.
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......