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Gentherm Global Power Technologies
III
TABLE OF FIGURES
Figure 1
–
Overall Dimensions of the P-5100 TEG ......................................................... 7
Figure 2 - Data Plate ................................................................................................. 9
Figure 3 - P-5100 TEG General Assembly ................................................................... 11
Figure 4
–
P-5100 Fuel System General Assembly ....................................................... 12
Figure 5
–
Burner General Assembly .......................................................................... 14
Figure 6
–
Model P-5100 Power Unit Electrical Output Characteristics ............................. 15
Figure 7 - C/L General Assembly ............................................................................... 16
Figure 8 - CP Interface System General Assembly ....................................................... 18
Figure 9 - TEG Controller Assembly ............................................................................ 20
Figure 10
–
Assembling the P-5100 TEG ..................................................................... 26
Figure 11
–
Model P-5100 Mounting Dimensions .......................................................... 27
Figure 12
–
Applying Thread Sealant .......................................................................... 28
Figure 13
–
Setting up the P-5100 TEG ...................................................................... 29
Figure 14 - Wiring Diagram P-5100 for 12 or 24 V ....................................................... 30
Figure 15 - Wiring Diagram P-5100 TEG for 12 or 24V with optional TEG Controller ......... 31
Figure 16 - Customer Load Connections ..................................................................... 32
Figure 17
–
CP Installation ........................................................................................ 33
Figure 18 - V
set
and Setup Power Versus Ambient Temperature ..................................... 37
Figure 19 - V
set
Versus Time After Ignition, Typical Response ........................................ 38
Figure 20 - Change in Fuel Gauge Pressure Versus Elevation Above Mean Sea Level ........ 40
Figure 21 - Change in V
set
Versus Air-Shutter Adjustment ............................................. 41
Figure 22 - Change in V
set
Versus Fuel Pressure Adjustment .......................................... 44
Figure 23 - CP Interface System, Series Wiring Diagram .............................................. 47
Figure 24 - CP Interface System, Parallel Wiring Diagram ............................................. 47
Figure 25
–
Pressure Regulator ................................................................................. 52
Figure 26 - Burner Assembly Cross Section ................................................................. 55
Figure 27 - Electrode Protrusion from Air Box Lid ......................................................... 58
Figure 28 - Momentary Open Circuit Diagram .............................................................. 61
Figure 29 - Model P-5100 TEG ................................................................................... 66
Figure 30 - Model P-5100 Burner ............................................................................... 69
Figure 31 - Model P-5100 Fuel System ....................................................................... 71
Figure 32 - Model P-5100 SS Fuel System .................................................................. 72
Figure 33 - Model P-5100 Electrical ............................................................................ 74
Figure 34 - Cathodic Protection Interface Cabinet ........................................................ 76
Figure 35 - CP Interface System, Series Wiring Diagram .............................................. 77
Figure 36 - CP Interface System, Parallel Wiring Diagram ............................................. 78
Figure 37 - Cathodic Protection System Parts Identification .......................................... 79
Figure 38 - Parts Table ............................................................................................. 80
Figure 39 - HRS Option Overview .............................................................................. 82
Figure 40 - HRS Configuration ................................................................................... 83
Figure 41 - Model P-5100 HRS, Burner ....................................................................... 84