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GREER COMPANY

Crane Systems

GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626
MicroGuard® RCI 510/400 CALIBRATION MANUAL PN W450189A 09/09/02

1 of 65

MICROGUARD



TEREX RCI 510/400 SYSTEM
TELESCOPIC BOOM CRANE

CALIBRATION PROCEDURE

ORs Full

9.7Klb Ctwt

ERECTED 60' TELEJIB 17 AUXHD ON
PICK FROM MAIN BOOM FRONT WINCH

TEST

MAX

SET

360

23,500

i2,300

44.8

62.7

26.4

Rated Capacity

Actual Load

Length

Main Boom

Angle

Main Boom

Load Radius

Parts

Line

Display Screen

Содержание MICROGUARD TEREX RCI 510/400

Страница 1: ...MANUAL PN W450189A 09 09 02 1 of 65 MICROGUARD TEREX RCI 510 400 SYSTEM TELESCOPIC BOOM CRANE CALIBRATION PROCEDURE ORs Full 9 7Klb Ctwt ERECTED 60 TELEJIB 17 AUXHD ON PICK FROM MAIN BOOM FRONT WINCH...

Страница 2: ...WITCH 5 ENTERING THE CALIBRATION MODE 6 ENTERING THE CALIBRATION SECURITY CODE 6 USING THE DISPLAY KEYS IN COMMAND ROUTINES 7 COMMAND 00 RUN 8 COMMAND 01 PERSONALITY 9 COMMAND 01 2 INITIALIZE 10 COMMA...

Страница 3: ...D 07 RADIUS MOMENT MAIN BOOM 37 41 RADIUS MOMENT MAIN BOOM MANUAL 42 45 COMMAND 08 BOOM DEFLECTION CORRECTION 46 COMMAND 09 ANNULAR GAIN 47 COMMAND 12 WINCHES 48 COMMAND 13 ATTACHMENTS 48 COMMAND 14 B...

Страница 4: ...x head fly jib etc that can be optionally stowed or erected on the boom during normal operation are removed prior to calibration of the main boom Ensure that the computer is fitted with the program an...

Страница 5: ...l crane operations are at the sole discretion of the operator THE CAL SWITCH CAL SWITCH PROGRAM CHIP DUTY CHIP PERSONALITY CHIP IC2 IC3 IC7 CAL POSITION The CAL switch in the computer must be set to t...

Страница 6: ...NTERING THE CALIBRATION SECURITY CODE Entry of the Calibration Security Code will be required often throughout these procedures Press keys 1 2 3 4 below in this sequence to enter the Calibration Secur...

Страница 7: ...rections in each command carefully To enter numbers other than the security code use the number entry procedure If the display reads system out of service simultaneously press the Test and Hold keys f...

Страница 8: ...ing the Calibration Mode and entering the Calibration Security Code see page 6 the system will be in the Monitor Mode at Command 00 Run Do not execute this Command when preparing to calibrate the syst...

Страница 9: ...he display screen by Good or Bad Set A is also checked against set B Data that is identical is indicated by Same or if not the same by Diff Data can be moved using selected sub commands and the calibr...

Страница 10: ...command below COMMAND 01 2 INITIALIZE ROUTINE This Procedure Completely Erases All Previous Data From A Personality To cancel this routine PRESS D ABORT before completing Step 5 1 PRESS A TO 01 PERSON...

Страница 11: ...system If modifying or correcting an existing calibration do not save until satisfied with the results of the calibration This Command can be used at any time to ensure that data entered up to the tim...

Страница 12: ...ESS C TO EXECUTE A SYSTEM SELF TEST AND TO DISPLAY ERRORS 3 PRESS D TO EXIT THE ROUTINE FAULTS GROUP A ANALOG SENSORS CODE AAA 000 NO FAULTS 001 SENSOR 0 PISTON PRESSURE TRANSDUCER 002 SENSOR 1 ROD SI...

Страница 13: ...CALIBRATION MANUAL PN W450189A 09 09 02 13 of 65 GROUP C MEMORY CODE CC 00 NO FAULTS 01 FAULT 1 EXECUTIVE ROM 02 FAULT 2 DUTY ROM 04 FAULT 4 SCRATCHPAD RAM 08 FAULT 8 PERSONALITY ROM GROUP D GENERAL C...

Страница 14: ...und the minus sign With each press of key B the cursor will backtrack by one digit toward the original site 0 zero When key D is used the identical process occurs in reverse 2 When not at the starting...

Страница 15: ...g the four system sensors shown below Each sensor is allocated a number corresponding to the input connection in the system PISTON SIDE PRESSURE TRANSDUCER INPUT TX 0 ROD SIDE PRESSURE TRANSDUCER INPU...

Страница 16: ...ntal position when performing the zero routines Stop the hydraulic pump and reconnect electrical power to the system With the boom hoist cylinder fully retracted depressurize the hydraulic tank and op...

Страница 17: ...T CALIBRATION OF TX 0 SENSOR 4 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION OF TX 0 AFTER THE MESSAGE CALIBRATING ENDS THE DISPLAY SHOULD READ ZERO TX 0 XXXX ZEROED input 5 PRESS A TO ZERO...

Страница 18: ...and allow it to slowly rewind onto the reel until there is no pretension 3 Continue to rewind the reel until the distance between the attachment point and the end of the cable is approximately 12 ft...

Страница 19: ...ng this routine 1 PRESS A TO 03 ZERO SENSOR 2 PRESS C TO START THE COMMAND 3 PRESS A TO ZERO NO 2 XXXX ACTUAL INPUT 4 PRESS C TO START CALIBRATION OF THE 03 ZERO SENSOR 5 PRESS C TO CALIBRATE OR PRESS...

Страница 20: ...nt on the accuracy of this calibration Use an inclinometer or measuring device with an accuracy of 0 25 when calibrating the boom angle sensor Use of a less accurate device may result in calibration e...

Страница 21: ...routine 1 PRESS A TO 03 ZERO SENSOR 2 PRESS C TO START THE COMMAND 3 PRESS A TO ZERO NO 3 4 PRESS C TO CONFIRM SELECTION OF THE SENSOR 5 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION OF ZE...

Страница 22: ...gle sensor and the extension sensor BOOM ANGLE SENSOR Use great care when calibrating the boom angle sensor All subsequent calculations are dependent on the accuracy of the calibration of this sensor...

Страница 23: ...SE THE BOOM TO AN ANGLE 65 OR HIGHER MEASURE THE ANGLE USING AN INCLINOMETER e g 65 5 4 PRESS C TO CONFIRM SELECTION OF THE SENSOR 5 PRESS C TO START THE SPAN CALIBRATION OF SENSOR NO 3 6 USE THE NUMB...

Страница 24: ...tep 4 below 1 PRESS A TO 04 SPAN SENSOR 2 PRESS C TO START THE COMMAND 3 PRESS B TO SPAN NO 2 4 FULLY EXTEND THE BOOM 5 PRESS C TO CONFIRM SELECTION OF THE SENSOR 6 PRESS C TO START THE CALIBRATION OF...

Страница 25: ...not require the entry of measured data Measurements of swing data are acquired automatically during the calibration of the swing sensor However it is essential that the crane upper be rotated slowly...

Страница 26: ...the display during the procedure COMMAND 05 SWING ROUTINE 1 PRESS A TO 05 SWING POTENTIOMETER 2 PRESS C TO START THE COMMAND THE DISPLAY SHOULD READ 0 SCALE SWING POT XXX X 3 PRESS C TO CONFIRM SELEC...

Страница 27: ...3 PRESS A TO 1 SET SWING POT ZERO 0 0 4 POSITION CRANE UPPER DIRECTLY IN LINE OVER FRONT OFCRANE 5 PRESS C TO START CALIBRATION OF 1 SET SWING POT ZERO 6 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE C...

Страница 28: ...2 PRESS C TO CONFIRM THE SELECTION 3 PRESS A TO 2 SET SWING DIRECTION can be plus or minus 4 PRESS C TO START CALIBRATION OF 2 DIRECTION 5 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION IN T...

Страница 29: ...ore calibrating When changes are made after the initial calibration only the area s relating to the change will require recalibration When calibrating the main boom always select lifting over the main...

Страница 30: ...red for both winches WINCH Refer to the illustration above After the initial setup the system records the parts of line 2x lifting point 14 and permits calculation of deducts 6 for each winch Press 19...

Страница 31: ...TUP STEP 1 The display screen shown above will exhibit the following positions Press the appropriate key 21 or 22 and select an option TIRE SELECTION 21 If tires is selected the display will exhibit t...

Страница 32: ...MANUAL Elect an option and press the corresponding key STEP 3 PRESS KEY 15 to indicate whether or not the auxiliary head is fitted If fitted the display will relay a message and a red lamp will illumi...

Страница 33: ...CONFIGURATION SELECTION continued STEP 5 1 Program each of the two winches front and rear The selected winch will appear on the display illuminated by a green light 2 Identify the lifting point 14 fo...

Страница 34: ...y certified at a precise angle of 45 2 Use 90 to 100 of the crane s capacity as defined by the crane capacity chart to put as much pressure as possible on the lift cylinders This action is accomplishe...

Страница 35: ...TION LOAD 4 USING THE WINCH RAISE THE CALIBRATION LOAD 5 PRESS A LOAD ON DATA 6 USE THE NUMBER ENTRY PROCEDURE TO ENTER THE EXACT RADIUS OF THE CALIBRATION LOAD WHILE SUSPENDED THE DISPLAY SHOULD READ...

Страница 36: ...nued COMMAND 06 PRESSURE ROUTINE CONTINUED 9 PRESS C TO START THE LOAD CALIBRATION 10 PRESS C TO CONFIRM OR PRESS D TO ABORT THE CALIBRATION WITH THE LOAD STILL ON THE GROUND THE LOAD DISPLAY SHOULD R...

Страница 37: ...is called store data If this data is not stored a warning message no data will appear requiring re entry of this information Radii are entered in tenths of feet Recommend using a surveyor s tape that...

Страница 38: ...us Measurement is from the centerline of rotation to the centerline of the main hook Determine the weight of the hook block in use If an auxillary hook is fitted its weight must be added to the main h...

Страница 39: ...OUND AND SUPPORTED BY THE BOOM ONLY 9 USE THE NUMBER ENTRY ROUTINE PAGE 14 TO ENTER THE NEW RADIUS THE DISPLAY SHOULD READ Bas0 DU LOW HIGH ANGLE DATA ACQUIRED 10 PRESS C TO START THE MOMENT CALIBRATI...

Страница 40: ...s1 U 19 PRESS C TO STORE THE LOW ANGLE DATA THE HOOK S MUST BE ABOVE THE GROUND AND SUPPORTED BY THE BOOM ONLY 20 PRESS C USE THE NUMBER ENTRY ROUTINE SEE PAGE 14 TO ENTER THE NEW RADIUS 21 THE DISPLA...

Страница 41: ...AT THE CURRENT LENGTH 30 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION THIRD LENGTH CONTINUED RAISE THE FULLY EXTENDED BOOM TO AN ANGLE BETWEEN 60 AND 65 MEASURE THE NEW RADIUS 31 THE DISPL...

Страница 42: ...09 02 42 of 65 COMMAND 07 RADIUS MOMENT MAIN BOOM MANUAL MAIN BOOM MANUAL EXIT THE CALIBRATION MODE SELECT MAIN BOOM MANUAL SEE CRANE SET UP NORMAL WORKING SCREEN EXTEND THE MANUAL SECTION FULLY RETR...

Страница 43: ...ngle of 5 or less Determine the weight of the hook block in use If an auxillary hook is fitted its weight must also be added to the main hook weight Example if hook block s 1200 lbs the number for ent...

Страница 44: ...THE CURRENT LENGTH 11 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION 12 THE DISPLAY SHOULD READ Bas1 SECOND LENGTH Maintain the same high angle and extend the boom to 50 of boom extension Me...

Страница 45: ...RESS C TO STORE THE LOW ANGLE DATA THE HOOKS MUST BE ABOVE THE GROUND AND SUPPORTED BY THE BOOM ONLY 27 USING THE NUMBER ENTRY ROUTINE ENTER THE NEW RADIUS 28 THE DISPLAY SHOULD READ Bas2 D LOW ANGLE...

Страница 46: ...S C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION 5 USING THE NUMBER ENTRY ROUTINE ENTER THE NEW RADIUS 6 PRESS D TO EXIT THE ROUTINE Ofld ang ON THE DISPLAY SCREEN OFFLOAD ANGLE Onld ang ON THE DI...

Страница 47: ...e rod r and bore b diameters as follows A G RXR BXB 1 E G R 8 AND B 10 A G 0 360 Although the annular gain value is automatically entered at the time of initialization modification of this value may b...

Страница 48: ...inch TO HIDE OR ACTIVATE A WINCH 1 PRESS A TO 12 WINCHES 2 PRESS C TO START THE COMMAND 3 PRESS B TO TOGGLE BETWEEN THE TWO WINCHES 4 PRESS C TO CHANGE FROM SELECTABLE TO HIDDEN OR VICE VERSA 5 PRESS...

Страница 49: ...d relates to the length and angle of the boom There are seven 0 6 possible entries for the length of varying boom segments After len 0 Press A to the next length s Press B to previous length s When th...

Страница 50: ...ENTRY 7 USE THE NUMBER ENTRY PROCEDURE PAGE 14 TO ENTER THE NEW SETTING AFTER MESSAGE CALIBRATING THE DISPLAY SHOULD READ CURRENT VALUE XXX XXX 8 PRESS C TO START THE CALIBRATION FOR THE NEXT SEGMENT...

Страница 51: ...N W450189A 09 09 02 51 of 65 COMMAND 15 ALARM LIMITS At the initialization of the system the following values are set ALARM 0 100 SWL RED LAMP AND MOTION CUT RELAY ALARM 1 90 SWL AMBER LAMP AND PRE AL...

Страница 52: ...ABORT THE CALIBRATION 5 USE THE NUMBER ENTRY PROCEDURE TO ENTER THE NEW SETTING AFTER THE MESSAGE CALIBRATING THE DISPLAY SHOULD READ CURRENT VALUE XXX XXX 6 PRESS A TO SWL 1 THE DISPLAY SHOULD READ C...

Страница 53: ...ION OF SWL 2 12 PRESS C TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION 13 USE THE NUMBER ENTRY PROCEDURE TO ENTER THE NEW SETTING AFTER THE MESSAGE CALIBRATING THE DISPLAY SHOULD READ CURRENT VALUE...

Страница 54: ...MMAND 16 ROPE DATA Maximum hoist rope tension is specified by the crane manufacturer for the size and type of wire rope used on the crane This value is set at the initialization of the system The rope...

Страница 55: ...USE THE NUMBER ENTRY PROCEDURE TO ENTER THE NEW LIMIT AFTER THE MESSAGE CALIBRATING THE DISPLAY SHOULD READ CURRENT VALUE XX XXX 6 PRESS A TO ROPE LIMIT 1 THE DISPLAY SHOULD READ CURRENT VALUE EXAMPL...

Страница 56: ...400 CALIBRATION MANUAL PN W450189A 09 09 02 56 of 65 COMMAND 16 ROPE DATA continued TO EXAMINE THE DETAILS OF ROPE DATA 1 PRESS A TO 16 ROPE DATA 2 PRESS C TO START THE COMMAND THE DISPLAY SHOULD REA...

Страница 57: ...2 PRESS C TO START THE COMMAND THE DISPLAY WILL READ THE CURRENT VALUE 3 PRESS C TO START THE CALIBRATION OFAMPLIFIER GAIN 4 PRESS C TO CALIBRATE OR PRESS D TO ABORT CALIBRATION OF ABOVE DATA 5 PRESS...

Страница 58: ...28c65 in socket IC7 Restore power to the system and carry out Command 01 4 restore as follows RESTORE POWER AND ENTER THE CALIBRATION ROUTINE 1 PRESS AND HOLD THE TEST AND SET KEYS FOR APPROXIMATELY...

Страница 59: ...ated by 0 and high is indicated by 1 1 PRESS A TO 19 DIGITAL INPUTS 2 PRESS C TO START THE COMMAND THE DISPLAY SHOULD READ THE STATUS OF ALL DIGITAL INPUTS 3 PRESS D TO EXIT THE ROUTINE DIGITAL INPUTS...

Страница 60: ...ice that measures the angle of a boom ANNULAR Relating to or forming a ring e g the pressure around the rod of a boom hoist cylinder ANNULAR GAIN The factor used to modify the pressure signal from the...

Страница 61: ...IGITAL Operating with numbers expressed directly as digits DIGITAL INPUTS Computer inputs which usually are either on or off as determined by external switches DIRECTION The direction of rotation of t...

Страница 62: ...adius measurements are to be made when calibrating MICROPROCESSOR A computer processor contained on an integrated chip MILLIVOLT One thousandth of a volt MOMENT The product of force and distance to a...

Страница 63: ...cted area of memory SCALE The use of a factor to set the scaling of analog sensors SCALE Something graduated when used in measurement SENSITIVITY A measure of the capacity of a sensor to respond to ph...

Страница 64: ...t is actuated by electrical signals and supplies acoustic power TX 0 The piston side pressure transducer TX 1 The rod side pressure transducer UNLADEN A boom that has no additional stowed or erected a...

Страница 65: ...GREER COMPANY Crane Systems GREER COMPANY 1918 East Glenwood Place Santa Ana CA 92705 TEL 714 259 9702 FAX 714 259 7626 MicroGuard RCI 510 400 CALIBRATION MANUAL PN W450189A 09 09 02 65 of 65...

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