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Fulton Heating Solutions

6288 Running Ridge Road, Syracuse, NY 13212
Call: (315) 298-8510 • Fax: (315) 298-6390

www.fulton.com

ModSyncSE-User-Manual-2021-1020

No part of this Installation, Operation, and Maintenance manual

may be reproduced in any form or by any means without

permission in writing from Fulton Group N.A., Inc.

Fulton Steam Solutions, Inc., Fulton Heating Solutions, Inc. & Fulton Thermal

Corporation are part of Fulton Group N.A., Inc., a global manufacturer of steam,

hot water and thermal fluid heat transfer systems.

Содержание ModSync SE

Страница 1: ...USERMANUAL ModSync SE For use on Fulton Hydronic Boilers Serial Number Model Fulton Order Owner Site Name Date ModSyncSE User Manual 211020...

Страница 2: ...PAGE LEFT INTENTIONALLY BLACK...

Страница 3: ...ointConfigurationwithoutOutdoorReset 3 25 SetpointConfigurationwithOutdoorReset 3 26 OUTDOORRESETCONFIGURATION 3 27 ALARMSTATUS 3 28 TRENDING 3 28 LEAD LAGCONFIGURATION1 3 29 LEAD LAGCONFIGURATION2 3...

Страница 4: ...FultonGroupN A Inc 2021 TABLEOFCONTENTS ModSyncSE User Manual 211020 0 2 PAGE LEFT INTENTIONALLY BLACK...

Страница 5: ...Questions PleaseContactYourLocalManufacturer sRepresentative 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 SERVICEDOCUMENTS 5 PARTS SPECIFICATIONS 6...

Страница 6: ...SetbackSchedule The hydronic loop setpoint can be configured to change based on whether the building is Occupied or Unoccupied This allows for the setpoint to be lowered during times when the heating...

Страница 7: ...time and can optionally be left enabled until a certain setpoint is met to prevent a drop in temperature BoilerIsolationValveControl The ModSync can be configured to control the boiler isolation valve...

Страница 8: ...ined Proportional Integral Derivative settings The pumps can be configured to maintain the systems differential pressure or differential temperature ConfigurableI O The ModSync has a number of differe...

Страница 9: ...Questions PleaseContactYourLocalManufacturer sRepresentative 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Страница 10: ...ModSync The hot supply should be connected to the integral 10A circuit breaker for short circuit protection The neutral wire should be connected to the corresponding N terminal block and the ground w...

Страница 11: ...tion operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedu...

Страница 12: ...rposes and does not substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulations DigitalOutputs All digital outputs are 24V...

Страница 13: ...service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes an...

Страница 14: ...FultonGroupN A Inc 2021 INSTALLATION ModSyncSE User Manual 211020 SECTION2 2 6 PAGE LEFT INTENTIONALLY BLACK...

Страница 15: ...Questions PleaseContactYourLocalManufacturer sRepresentative 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Страница 16: ...ions Designed to maximize the efficiency of a multiple boiler hydronic loop the ModSync resets the loop temperature based on OutdoorTemperature The hydronic boilers are sequentially staged on at low f...

Страница 17: ...onnel that the gas lines have been purged Never attempt to operate a boiler that has failed to pass all the safety checks Never leave an opened manual air vent unattended In the event an opened vent i...

Страница 18: ...ion and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All inf...

Страница 19: ...ining conduct and strict adherence to applicable jurisdictional professional codes or regulations SystemStatusScreen The System Status screen is the primary ModSync screen This screen displays the cur...

Страница 20: ...e user to change the mode of each hydronic boiler in the loop along with providing a manual control option See Figure 6 FIGURE 4 BOILER CONFIGURATION SCREEN Status Provides the current status of the i...

Страница 21: ...e that the Enable Disable button will only work if the boiler is not already locked out due to an alarm or some other limit locally at the boiler Mode Touchscreen option that allows the user to select...

Страница 22: ...o applicable jurisdictional professional codes or regulations SystemandScalingScreen1 LEAD LAGCONFIGURATION Rotation Priority Selects which value is compared to determine the lead lag sequence based o...

Страница 23: ...nt unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional...

Страница 24: ...temperature decreases This is used to help prevent the boiler from tripping on its operating high limit switch Temp SP By Determines how high above setpoint the boiler s outlet temperature needs to g...

Страница 25: ...emperature value the setpoint will be at when the input is 4mA High 20mA The temperature value the setpoint will be at when the input is 20mA The setpoint will scale in a linear fashion between the tw...

Страница 26: ...after it receives a new call for heat OffTime Amount of time that a boiler must be off or idle for the Cold Start Low fire hold to be active during the next normal call for heat Run for Amount of time...

Страница 27: ...ONFIGURATION SCREEN Outdoor Reset Enables the outdoor air temperature sensor and allows access to the outdoor reset screens and settings Warming Features Enables the Running Transition and Warm Standb...

Страница 28: ...not know the correct hardware points to use FIGURE 11 DIGITAL OUTPUT HARDWARE CONFIGURATION SCREEN Digital Outputs All digital outputs need to be configured for the options desired before the output w...

Страница 29: ...nding system pump receives a demand This selection will only be available if System Pumps have been enabled Boiler Heat Demand Configures the output as a boiler heat demand status The output will enab...

Страница 30: ...ll only be available for boilers that have been selected as having an I O interface y Boiler Remote Mode Configures the input as the Remote Mode input from the boiler This will inform the ModSync that...

Страница 31: ...lectable All analog inputs are 4 20mA Boiler OutletTemperature Configures the input for the 4 20mA retransmission of the boiler outlet temperature Vantage boilers will need to have these inputs config...

Страница 32: ...and all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to app...

Страница 33: ...has been entered for the configured time When the password bypass timer expires the password will need to be entered to access the setup screens The Screen Saver configuration allows for the screen sa...

Страница 34: ...in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulat...

Страница 35: ...lso be disabled for certain applications from this screen by selecting N A as the OAT mode If N A is selected the Outdoor AirTemperature will no longer be displayed on the system status screen and the...

Страница 36: ...ort2 Used to configure the communication settings to the Building Management System Protocol The ModSync offers three options for protocol Modbus BACnet and LonWorks The ModSync comes standard with Mo...

Страница 37: ...oiler Alarm Delay The boiler alarm delay will prevent nuisance alarms by making sure the alarm is on consistently before locking the boiler out at the ModSync Sensor Alarm Delay The sensor alarm delay...

Страница 38: ...required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulations limit low water condition or other limiting device that could prevent the bo...

Страница 39: ...ModSync The setpoint will be the user selected Normal Mode Setpoint or Setback Mode Setpoint based on the setback schedule Remote SP The setpoint will be determined by the 4 20mA signal input scaled f...

Страница 40: ...tionwithOutdoorReset The Setpoint Configuration screen displayed is based on the option selected Below is the Setpoint Configuration screen without outdoor reset FIGURE 24 SETPOINT CONFIGURATION WITH...

Страница 41: ...rate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purpos...

Страница 42: ...unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional t...

Страница 43: ...essional codes or regulations Lead LagConfiguration1 The Lead Lag Configuration screens are used to configure the rotation schedule for the Lead Boiler in the loop PID settings for the ControlVariable...

Страница 44: ...requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable...

Страница 45: ...ssional training conduct and strict adherence to applicable jurisdictional professional codes or regulations Lead LagConfiguration3 FIGURE 30 LEAD LAG SCREENS PAGE 3 Modulation at Next Stage CV Define...

Страница 46: ...al Band The Proportional Band is a range defined around the set point It is expressed as a percentage of 300 In figure 25 a proportional band of 20 would equal a range of 60F This would indicate that...

Страница 47: ...the change in the CV Not typically used in slow acting systems such as hydronic applications FIGURE 32 ISOLATION VALVE CONFIGURATION SCREEN IsolationValveConfiguration The isolation valve configuratio...

Страница 48: ...tatus Off On of the boiler s Circulation Pump If the mode is selected as Manual then the status becomes a user selectable button Speed Displays the current speed of the Boiler Pump If the mode is sele...

Страница 49: ...raining conduct and strict adherence to applicable jurisdictional professional codes or regulations on a user defined number of run hours The pump with the fewest number of run hours will become lead...

Страница 50: ...part of this installation operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all re...

Страница 51: ...onal training conduct and strict adherence to applicable jurisdictional professional codes or regulations VFDSystemPumps1 VFD System Pumps Sequence of Operations TheVFD System Pumps are operated based...

Страница 52: ...n in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regul...

Страница 53: ...ferential temperature to the respective setpoint and creates a control variable output based on how far away from setpoint the pressure or temperature is and how long the pressure or temperature is aw...

Страница 54: ...FultonGroupN A Inc 2021 OPERATION ModSyncSE User Manual 211020 SECTION3 3 40 PAGE LEFT INTENTIONALLY BLACK...

Страница 55: ...Questions PleaseContactYourLocalManufacturer sRepresentative 4 1 NETWORK INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Страница 56: ...equirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable j...

Страница 57: ...Questions PleaseContactYourLocalManufacturer sRepresentative SECTION4 ModSyncSE User Manual 211020 NETWORK 4 3 Port2WiringDiagram Slave RJ 11TypeSerialPort...

Страница 58: ...u are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training co...

Страница 59: ...substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulations Boiler Addressing In order to communicate to the ModSync corr...

Страница 60: ...equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required prof...

Страница 61: ...n operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures...

Страница 62: ...s of 1 on the boiler Modbus network Port 3 The LMV3 uses a baud rate of 19200 2 The communication for the LMV3 controller will be through Port 3 on orange colored terminals A B and C SG connected to t...

Страница 63: ...hange any part of this installation operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understa...

Страница 64: ...vice or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and d...

Страница 65: ...install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and gui...

Страница 66: ...FultonGroupN A Inc 2021 NETWORK ModSyncSE User Manual 211020 SECTION4 4 12 PAGE LEFT INTENTIONALLY BLACK...

Страница 67: ...Questions PleaseContactYourLocalManufacturer sRepresentative 5 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Страница 68: ...ard Numbers ________________ ______________ ________________ ______________ Fulton Representative that sold the equipment _______________________________ Contact Name _______________________________ M...

Страница 69: ...om the Flash Memory menu 5 Select Yes The Controller will now cycle and backup the program This could take several minutes 6 When complete the DLU with display This app is already backed up Press ESC...

Страница 70: ...FultonGroupN A Inc 2021 MAINTENANCE ModSyncSE User Manual 211020 SECTION5 5 4 PAGE LEFT INTENTIONALLY BLACK...

Страница 71: ...Questions PleaseContactYourLocalManufacturer sRepresentative 6 1 NETWORK INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Страница 72: ...0 Setpoint Configuration Temp Deviation 10 Setpoint Mode Modsync Outlet Scaling Low High Manual Setpoint 120 0 210 DHW Priority Disabled If Oil Configuration is Required DHW Min Setpoint 120 Operatio...

Страница 73: ...strict adherence to applicable jurisdictional professional codes or regulations Sensor Configuration Supply Sensor Mode Modsync Supply Sensor Sampling 00 10 Supply Sensor Bias 0 If Outdoor Sensor is...

Страница 74: ...Enabled CV Outlet Monitoring Proportional Band Enable Disable Integral Time Temp SP By Derivative Time Low Fire Setpoint Configuration Temp Deviation Setpoint Mode Outlet Scaling Low High Manual Setpo...

Страница 75: ...pply Pressure Mode Interface Supply Pressure Sampling Hours Supply Pressure High Range Cycles Supply Pressure Bias Boiler 3 Configuration If Return Pressure Sensor is Enabled Interface Return Pressure...

Страница 76: ...regulations Specifications Mechanical Size Height 16 55 Width 14 55 Depth 8 31 Typical Weight 22 lbs Environmental OperatingTemp 32 F to 110 F 0 C to 43 C StorageTemp 20 F to 130 F 28 C to 54 C Front...

Страница 77: ...2 45 001044 Digital Input Module 2 45 001037 RTD Input Module 2 45 001042 Analog Input Module 2 45 001045 Analog Output Module 2 45 001135 8 Independent Digital Outputs Module 2 45 001136 16 Common D...

Страница 78: ...and Accessories 4 30 000500 Outdoor Sensor Kit 2 40 000823 2 RTD Low Temperature 2 40 000855 2 RTD High Temperature 2 35 001039 1 2 x 1 4 PVC Reducing Bushing 2 45 000247 4 Watertight Round Box 2 45 0...

Страница 79: ...stallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from Fulton Group N A Inc Fulton Steam Solutions Inc Fulton Heating Solutions In...

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