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8 Maintenance and Inspection

8-4

FVR-C11S-EN

Table 8-2-1

Periodic inspection list

Check part

Check item

How to inspect

Evaluation criteria

Control circuit

Control
PC board
and
connector

1. Loose screws or connec-

tors?

2. Unpleasant smell or

discoloration?

3. Cracks, damage, deforma-

tion, or excessive rust?

4. Electrolyte leakage or a

deformed mark on the
capacitor?

1. Tighten more.

2. Olfactory and

visual inspection

3., 4. Visual

inspection

1., 2., 3., 4.

Not abnormal.

Cooling system

Cooling
fan
(1.5 kW
minimum)

1. Abnormal sound or

vibration?

2. Loose of bolts?

3. Discoloration

by overheating?

1. Aural and visual

inspection. Turn
with hand. (Make
sure power is off)

2. Tighten more

3. Visual inspection

1. The fan must rotate

smoothly.

2., 3. Not abnormal

Ventila-
tion way

Clogging-up or foreign sub-
stance on heat sink or intake/
exhaust ports?

Visual inspection

Not abnormal

Note:

Use a capacitance measuring instru-
ment available on the market which is
easy to use.

Remark:

If the equipment is stained, wipe it with
a cleaning cloth, which is chemically
neutral.
Vacuum-clean the dust.

Содержание FVR-C11S-7EN Series

Страница 1: ...r feg fujielectric com Switzerland Italy Spain France Fuji Electric GmbH Fuji Electric GmbH Fuji Electric GmbH Fuji Electric GmbH Zweigniederlassung Centro Direzionale Parc Techn l gic del PERIPARC Al...

Страница 2: ...1 6 2 Alarm Reset 6 3 7 Troubleshooting 7 1 7 1 In case of tripping 7 1 7 2 Other trouble 7 7 8 Maintenance and Inspection 8 1 8 1 Daily Inspection 8 1 8 2 Periodic Inspection 8 1 8 3 Electrical meas...

Страница 3: ...rter safety information and safety signs before using the in verter In this instruction manual safety signs are clas sified into the following categories Note More serious situations than those cov er...

Страница 4: ...ed by the terminal manufacturer when fabricating crimp terminals 6 Install a fuse in the power supply to the inverter referring to the ta ble below Voltage Inverter type Tightening torque Nm Applicabl...

Страница 5: ...used for protection in case of direct or indirect contact only RCD of type B is allowed on the supply side of this EE Electric equipment Otherwise an other protective measure shall be applied such as...

Страница 6: ...0 4 2 2 FVR2 2C11S 7EN 20 32 4 0 5 6 0 5 2 5 5 4 0 5 1 The applicable frame and series of the molded case circuit breaker MCCB and earth leakage circuit breaker ELCB vary according to the capacity of...

Страница 7: ...1 Attach the device to an incombustible ma terial such as metal Otherwise fire could occur 2 Do not place the device near inflammables Otherwise fire could occur CAUTION 1 Do not carry the device by...

Страница 8: ...y could occur 6 The inverter has to be grounded in accord ance with the national and local safety specification Otherwise electric shock could occur CAUTION 1 Check that the number of phases and the r...

Страница 9: ...ction In such a case personal safety must be se cured through adequate machine design Otherwise accident could occur 3 The stop key is effective only when a func tion setting has been established Ther...

Страница 10: ...ion or replace ment operations Take off all metal objects watch ring etc before starting Use well insulated tools Otherwise electric shock or injury could occur 3 Never modify the product Otherwise el...

Страница 11: ...on EN series Power voltage series 7 Single phase 200V input series Series name Nominal applied motor 0 75 0 75kW Product type SOURCE Number of input phases rated input voltage rated in put frequency r...

Страница 12: ...Surface cover Keypad panel Frequency setting POT VR built in POT Ratings nameplate Heat sink Cooling fan 1 5 kW or more Charge lamp CRG Control terminal block Main circuit terminal block Single phase...

Страница 13: ...face cover as explained below 1 For FVR0 1 to 0 75C11S 7EN Grasp the upper and lower parts of the cover with both hands and pull it to the front of the inverter 2 For FVR1 5 to 2 2C11S 7EN Expand the...

Страница 14: ...used by sudden temperature changes Relative humidity 5 to 95 1 Atmosphere The product must not be exposed to dust direct sunlight corrosive gas in flammable gas oil mist vapor water drops or vibration...

Страница 15: ...ature 10 to 50 C Ambient relative humidity 5 to 95 RH No condensation allowed Atmosphere The product must not be exposed to dust direct sunlight corrosive gas inflammable gas oil mist vapor or water d...

Страница 16: ...oduct is located must be able to withstand this temperature increase 4 When installing this product in a control pan el carefully consider the ventilation to pre vent the ambient temperature of the in...

Страница 17: ...t or ground fault between terminals and wires 5 Connection modification after power on The smoothing capacitor in the direct current part of the main circuit cannot be discharged quickly after the pow...

Страница 18: ...s by discon necting the inverter from the power supply when the inverter protective function oper ates 3 Do not turn on or off the main power supply to start or stop the inverter instead use the contr...

Страница 19: ...cifications in force 1 In Japan the 200V system must be con nected to a ground electrode provided with class D grounding according to the electri cal equipment technical standard Table 2 3 2 Grounding...

Страница 20: ...n Use a reliable contact without poor contact for input Example FUJI control relay HH54PW a When SW7 is set to CM factory setting b When SW7 is set at P24 Figure 2 3 3 Digital input terminal 2 Run sto...

Страница 21: ...operation starts When 24 to 27 VDC is supplied to both FWD P24 CM and REV P24 CM the inverter decelerates to stop Short circuit FWD to P24 CM for forward opera tion or REV to P24 CM for reverse opera...

Страница 22: ...e 2 3 5 and then connect it Figure 2 3 5 End treatment 2 Keep the wiring of the main circuit exter nal relay sequence circuit and control cir cuit as far away from each other as possible If they must...

Страница 23: ...ngement screw size and tightening torque Figure 2 3 7 shows the control terminal block arrangement Screw size M2 5 Tightening torque 0 4 Nm 5 Remove the plate at the bottom of the surface cover before...

Страница 24: ...on Stop command z Reverse operation with REV P24 CM ON and deceleration stop with REV P24 CM OFF Switch SW7 to P24 X1 Digital input 1 z The functions listed below can be set by the X1 to X3 terminal f...

Страница 25: ...is output with DC voltage z Output frequency z PID feedback value z Output current z DC link circuit voltage Up to two analog voltmeters input impedance 10 k can be connected Note Output waveform An...

Страница 26: ...W 13 FWD 11 X1 REV P24 SW7 CM P24 CM X3 30C 30B 30A X2 L1 L L2 N P1 N M FM C1 MCCB 2 STOP RUN PRG RESET FUNC DATA 250 22k 0V P1 P E CM P24 SW7 G G 4 7k P P 3 0V F1 10VDC When power factor correcting D...

Страница 27: ...ed to set a frequency only by connecting the power supply and motor with functions set in the factory Forward rotation is set in the factory 2 Remove the jumper between the P1 and P terminals before c...

Страница 28: ...UNC DATA 3 L1 L L2 N MCCB FWD SW7 CM CM P24 SW7 4 7k REV F1 X1 X2 X3 P24 CM P24 0V To ground terminal Single phase 200V input series 200 to 240V 50 60Hz 24 to 27 VDC When power factor correcting DC re...

Страница 29: ...can be set while function F01 is set to 2 Set function F02 to 1 2 Set SW7 at CM 3 Remove the jumper between the P1 and P terminals before connecting the optional pow er factor correcting DC reactor 4...

Страница 30: ...SET FUNC DATA 3 L1 L L2 N FWD SW7 CM CM P24 SW7 4 7k REV X1 X2 X3 P24 CM P24 0V F1 To ground terminal Single phase 200V input series 200 to 240V 50 60Hz 24 to 27 VDC When power factor correcting DC re...

Страница 31: ...can be set while function F01 is set to 2 Set function F02 to 1 2 Set SW7 at P24 3 Remove the jumper between the P1 and P terminals before connecting the optional pow er factor correcting DC reactor 4...

Страница 32: ...1 P N P M FM 10VDC 0V 0V DC24V P24 CM SW7 G G 250 22k CM SW7 STOP RUN PRG RESET FUNC DATA 3 F1 P24 THR 4 7k C1 To ground terminal Frequency setting POT VR MCCB Pulse output External thermal O L relay...

Страница 33: ...ay from the power supply of the PLC If the power supply of the PLC is turned off while the inverter remains turned on OH2 trips 3 To prevent OH2 from tripping upon shutdown of the PLC deselect the THR...

Страница 34: ...ermal O L relay 5 Connection to PLC When analog signal is input from PLC When SW7 is set at P24 poly switch F1 activates a current limit to turn the power off 12 V U W 13 11 30C 30B 30A P1 P N P M FM...

Страница 35: ...r z Encase the inverter in a metal rack and ground the rack z Connect a noise filter to the inverter power wire 3 When noise generated from peripheral equip ment affects the inverter z Use twisted or...

Страница 36: ...he surface cover before turning on the power Do not remove the surface cover during conduction Otherwise electric shock could occur 2 Do not operate a switch with wet hands Otherwise electric shock co...

Страница 37: ...clockwise and reduces when it is turned counterclockwise The motor accelerates when the variable resistor is turned clock wise during operation and decel erates when it is turned counterclockwise When...

Страница 38: ...main power supply input terminal The smoothing capacitor in the inverter has been charged when the power is turned off and it is not discharged immediately Before touch ing the electric circuit wait u...

Страница 39: ...does not function when the data code from the external signal digital input is selected F02 1 STOP key This key is used to stop operation This key does not function when the data code from the extern...

Страница 40: ...to prevent Er1 occurrence 4 Setting function Procedure Display 1 Press the key to set the program mode 2 Press the key to select a function 1 3 Press the key to display data 4 Press the key to change...

Страница 41: ...2 Current input terminal C1 4 to 20mADC 3 Voltage input current input terminals 12 C1 4 Analog VR built in inverter 4 X F02 Operation method 0 Key operation rotation direction By terminal block 1 Exte...

Страница 42: ...mentary power failure Select 0 Inactive Trip and alarm when power fail ure occurs 1 Inactive Trip and alarm when power re covers 2 Active Momentarily stops and restarts at setting frequency of before...

Страница 43: ...2 PID feedback amount 3 DC link circuit voltage 0 F36 30Ry operation mode 0 Excited when tripped 1 Normally excited 0 X E Extension Terminal Functions Func tion code No Name Setting range Unit Min un...

Страница 44: ...requency 1 0 0 to 120Hz Hz 0 1 0 0 C06 2 0 1 0 0 C07 3 0 1 0 0 P Motor Parameters Func tion code No Name Setting range Unit Min unit Factory setting Change during opera tion User set ting P00 Motor ch...

Страница 45: ...e operation 0 X H21 Feedback signal select 0 Terminal 12 0 to 10VDC Input 1 Terminal C1 4 to 20mADC Input 2 Terminal 12 1 to 5VDC Input 1 X H22 P gain 0 01 to 10 0 times 1to1000 0 01 0 01 H23 I gain 0...

Страница 46: ...if communication does not re cover until the time o03 set in the tim er elapses 3 Retry and operation continuation with communication or check sum error 0 o03 Selection of time set in timer 1 to 60s...

Страница 47: ...d and decelerates to stop when the key is pressed The direction of rotation depends on the FWD and REV terminals as follows When the external power supply is used Set SW7 at CM 24 to 27 VDC supplied t...

Страница 48: ...peration with both FWD CM and REV CM short circuited Keypad operation forward rotation key The motor runs forward when the key is pressed and decelerates to stop when the key is pressed FWD and REV te...

Страница 49: ...Deceleration time Factory setting Change during operation 50Hz X The base frequency can be set with a resolution of 1 Hz in a range between 25 and 120 Hz to Factory setting Change during operation 0...

Страница 50: ...the wiring length between the in verter and motor Factory setting Change during operation 13 For square law torque loads fan pump to Lower to Higher F09 0 1 2 3 1 Output voltage Higher Lower Output fr...

Страница 51: ...istics for output frequen cies exceeding the base frequency are the same as the characteristics for the base frequency When function F10 is set to 2 the characteristics are always the same as those fo...

Страница 52: ...quency at the momentary power failure when 0 5s elapses after recovery from the fail Active The inverter restarts with the starting frequency when 0 5s elapses after re covery from the failure valid u...

Страница 53: ...biased Bias frequency This function outputs a frequency biased for the analog frequency setting DC injection brake starting frequency This function sets 3 0Hz fixed as the starting frequency of DC in...

Страница 54: ...p Output frequency in forward reverse operation Starting frequency stop frequency If the set frequency is lower than the stop fre quency the inverter output is 0Hz Factory setting Change during operat...

Страница 55: ...or operation sound when a value of 7 or less is set with function F26 Level 0 to Level 3 FM terminal voltage adjust This function regulates the frequency meter volt age level output to the FM terminal...

Страница 56: ...n inverter is tripped X1 terminal function selection X2 terminal X3 terminal Multistep frequency selection 1 SS1 Multistep frequency selection 2 SS2 f1 Frequency selected with F01 keypad panel analog...

Страница 57: ...ion change from the keypad panel is disabled when the WE KP terminal is disconnected from the P24 CM termi nal Function change from the keypad panel is enabled when the WE KP terminal is connected to...

Страница 58: ...ency 3 These functions set a multistep frequency from 0 to 120Hz in 0 1Hz step for 99 9 Hz or less or 1Hz step for 100Hz or more by switching the external contact signal The ON and OFF of terminal fun...

Страница 59: ...ored in the data area for the history of the latest alarm At this time the history of the latest alarm is stored in the data area for the second latest alarm The histories of the second and third late...

Страница 60: ...ripped No retry to The retry count is fixed to 5 and retry starts when 0 5s elapses after tripping Retry is attempted only for an overcurrent over voltage trip that occurs during operation Cooling fan...

Страница 61: ...me No integration to Integral time 0 1 to 999s in 0 1s step for 99 9s or less 1s step for 100s or more PID control D gain This function sets a derivative time No derivative to Derivative time 0 01 to...

Страница 62: ...nit is not used If is set Er 8 occurs For explanations of o01 to o11 refer to the instruction manual that comes with the optional RS485 serial communication unit F 0 1 H 2 1 Kp M P 1 1 s Ti s Td FVR C...

Страница 63: ...an in crease in the regenerating current from the mo tor etc output is shut down an alarm is issued and the inverter is tripped However protection against inadvertent overvoltage loading e g high volt...

Страница 64: ...rter is tripped Inverter overload OLU If the output current exceeds the inverter rated overload current out put is shut down an alarm is issued and the inverter is tripped Memory Error Er1 If memory e...

Страница 65: ...tus set the operation command to OFF When the operation command is set to ON check that operation starts after resetting If the cause of tripping is Er1 reset the error and initialize data If the inve...

Страница 66: ...inverter capacity No No No No Can torque boost amount be reduced No Torque boost amount correct Deceleration time setting too short com pared with load No Faulty invert er or error because of noise Co...

Страница 67: ...s z Eliminate sud den change of load z Consider in creasinginverter capacity No No No Faulty inverter or error because of noise Contact Fuji Electric No Main circuit DC voltage exceeds protection leve...

Страница 68: ...power distri bution group Yes No Does LU activate when circuit breaker or mag netic contractor switched to ON Yes Power transformer capacity adequate No Yes Probably faulty control circuit of inverte...

Страница 69: ...he external device operating correctly No Probably faulty inverter or error be cause of noise Contact Fuji Electric Yes Remove the cause of alarm function activation OLU OL Do characteris tics of elec...

Страница 70: ...CPU error Er 3 Analog frequen cy set to negative value Yes Reset analog fre quency to positive value Turn power OFF then ON again after CHARGE lamp has gone out Is data displayed on LED No Noise sour...

Страница 71: ...rror Er8 In case RS485 communication is not used For Er8 measures when using RS485 refer to the instruction manual for optional RS485 communication card Communication Error Er8 o00 is set to 1 No Prob...

Страница 72: ...y accordingly No If no error is detected continue operation Is the operation method the keypad panel or input signal Possibly of faulty inverter Contact Fuji Electric Yes Does motor run if RUN key is...

Страница 73: ...Load excessive Yes Motor wiring correct No Remedy wiring error Yes Setting of torque boost amount correct Yes Load is excessive re sulting in motor lock Lighten load Also check that the brake is adeq...

Страница 74: ...or DOWN key depressed No Analog signal Can the frequency setting signal 0 to 10V 4 to 20mA be changed Yes Multistep frequency No External wiring connections between control terminals X1 X2 X3 P24 CM c...

Страница 75: ...eleration Acceleration time setting too short Yes Prolong time setting No Moment of inertia of motor or load excessive Yes Special motor in use Yes Consult with Fuji Electric No No Reduce moment of in...

Страница 76: ...fitted to mo tor No Change the setting Yes Motor been continuously operated at extremely low speed Yes Use motor exclusive to inverter No Load excessive Yes Lighten load or in crease motor capacity N...

Страница 77: ...t to 0 No Set F00 to 0 Yes Attempt made to change an unchangeable function during operation Yes Change function after stopping inverter No Function to be changed F00 or H03 Yes Press STOP key and UP o...

Страница 78: ...marks or discolora tion 8 2 Periodic Inspection The periodic inspection must be executed after stopping the operation and cutting off the power source and removing the surface cover After power off ti...

Страница 79: ...ltimeter The specified standard value must be satisfied Keypad panel 1 Is the display hard to read 2 Are the characters com plete 1 2 Visual inspection 1 2 The display can be read and is not abnormal...

Страница 80: ...3 Measure the capacitance if necessary 1 2 Visual inspection 3 Measure using the capacitance measuring instrument Note 1 2 Not abnormal 3 The capacitance is initial value x 0 85 or more Main circuit R...

Страница 81: ...ection 1 2 3 4 Not abnormal Cooling system Cooling fan 1 5 kW minimum 1 Abnormal sound or vibration 2 Loose of bolts 3 Discoloration by overheating 1 Aural and visual inspection Turn with hand Make su...

Страница 82: ...cannot be measured using the power factor meter available on the market which measures the phase difference between voltage and current When the power factor must be measured meas ure the power volta...

Страница 83: ...tric strength test must be conducted contact your local distributor or nearest Fuji s sales office 1 Megger test for the main circuit 1 Test with a 500V DC megger 2 If the test voltage is connected to...

Страница 84: ...he product provide the following information to your local distributor or nearest Fuji s sales office a Inverter type b SER No equipment serial number c Purchasing date d Inquiry contents e g damaged...

Страница 85: ...1 4 2 5 4 0 7 0 10 0 Overload capacity z 150 of rated current for 1 min Rated frequency z 50 60Hz Input power supply Phases Voltage Frequency z Single phase 200 to 240V 50 60Hz Voltage frequency varia...

Страница 86: ...ominal motor is given 4 When an optional power factor correcting DC reactor is used 5 Average braking torque where an unloaded motor decelerates and stops from 60Hz operation Varies according to the m...

Страница 87: ...variable torque load available Starting torque z 150 or more at 6Hz Control method z Sinusoidal PWM control with simplified current vibration suppression Operation method z Keypad operation or key In...

Страница 88: ...quency 3 points and jump hysteresis width 1 point can be preset Restart after momen tary power failure z Inverter restarts without causing inverter trip when power supply recovers PID control z PID co...

Страница 89: ...ilure Running Tripped z Fault history data is stored and indicated for the past four trips Data is retained while power is off Protection Overload z Internal electronic thermal overload relay protects...

Страница 90: ...ost constant torque in case of the output current exceeds the limit value during constant speed running z Controls frequency to prevent OU trip in case of the DC link circuit voltage exceeds the limit...

Страница 91: ...temperature z 25 to 65 C Storage humidity z 5 to 95 RH No condensation Others Higher harmonics current suppression z Terminal for connecting power factor correcting DC reactor DCR is provided as stan...

Страница 92: ...U V W G Series Type Nominal applied motor kW Dimensions mm D D1 D2 D3 D4 Single phase 200V FVR0 1C11S 7EN 0 1 80 68 5 27 2 10 43 2 FVR0 2C11S 7EN 0 2 85 73 5 32 2 15 48 2 FVR0 4C11S 7EN 0 4 115 103 5...

Страница 93: ...B 30C FM X1 X2 X3 FWD REV P24 CM 11 12 13 C1 TERMINAL 2 G L1 L L2 N P1 P TERMINAL 3 P N U V W G Series Type Nominal applied motor kW Dimensions mm D D1 D2 D3 Single phase 200V FVR1 5C11S 7EN 1 5 149 1...

Страница 94: ...B 30C FM X1 X2 X3 FWD REV P24 CM 11 12 13 C1 TERMINAL 2 G L1 L L2 N P1 P TERMINAL 3 P N U V W G Series Type Nominal applied motor kW Dimensions mm D D1 D2 D3 Single phase 200V FVR2 2C11S 7EN 2 2 137 1...

Страница 95: ...5 4 2 5 0 5 0 2 FVR0 2C11S 7EN 0 4 FVR0 4C11S 7EN 10 0 75 FVR0 75C11S 7EN 10 16 1 5 FVR1 5C11S 7EN 16 20 4 4 0 2 2 FVR2 2C11S 7EN 20 32 SC 5 1 5 4 0 5 6 0 5 2 5 5 4 0 1 The frame size and the series...

Страница 96: ...The input power factor is improved to 0 75 to 0 85 ACR The input power factor is improved to 0 9 to 0 95 DCR 3 If there is a thyristor load in the same power supply if the capacitor for power factor...

Страница 97: ...Input power factor correcting DC reactor DCR Applicable inverter type Input power factor correcting DC reactor DCR FVR0 1C11S 7EN DCR2 0 2 FVR0 2C11S 7EN DCR2 0 4 FVR0 4C11S 7EN DCR2 0 75 FVR0 75C11S...

Страница 98: ...ions When using the UL cUL certified product refer to Compliance with UL cUL standards on page 2 For connection refer to Fig 12 1 1 z Open Type Equipment indoor use only z Suitable for use on a circui...

Страница 99: ...r prod uct Therefore consideration for the entire machine or system must be paid by the man ufacturer of the machine The EMC directive includes immunity to the in coming noise and emission of outgoing...

Страница 100: ...s to EMC directive 13 2 RFI Filters It is strongly recommended that the appropriate FVR input filter is used as shown in the follow ings to limit RF current flowing into the main supply circuit Withou...

Страница 101: ...he instruction manual that came with the RFI filters Remark The EMC compliance tests have been carried out on the basis of the EN61800 3 Measurements were done with 50m motor cable EN55011 class A and...

Страница 102: ...inet 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimen sions of the filter Care should be taken to re move any paint etc from the mounting holes and face area o...

Страница 103: ...DC reactor is used Metal Wiring Cabinet Motor Power supply 1 phase 200 to 240V 50 60Hz RFI Filter Frequency setting voltage input 0 to 10VDC Frequency setting current input 4 to 20mADC Forwardoperati...

Страница 104: ...cke Tel 49 71 27 92 28 00 Tel 49 64 00 95 18 14 Fax 49 71 27 92 28 01 Fax 49 64 00 95 18 22 hgneiting fujielectric de mrost fujielectric de Schwitzerland Spain Fuji Electric FA Europe GmbH Fuji Electr...

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