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Contents

Notes on the use of these operating instructions

Item No.: 099-008225-EWM01

5

5

Operative mode .................................................................................................................................... 23

5.1

Pre-selecting a JOB ..................................................................................................................... 23

5.2

Program operation ....................................................................................................................... 23

5.3

JOB mode .................................................................................................................................... 23

5.4

Advanced control signal operation............................................................................................... 24

5.5

Operating modes ......................................................................................................................... 25

5.5.1

Non-latched operation ..................................................................................................25

5.5.2

Special, non-latched .....................................................................................................25

5.6

Welding types .............................................................................................................................. 26

5.7

Monitoring function....................................................................................................................... 26

5.7.1

Monitoring function .......................................................................................................26

5.7.2

Display options .............................................................................................................27

5.7.3

Monitoring parameters .................................................................................................27

5.7.4

Special features of the monitoring function .................................................................. 28

5.8

Other signals................................................................................................................................ 29

5.8.1

JOB pre-selection ......................................................................................................... 29

5.8.2

Program pre-selection ..................................................................................................29

5.8.3

Acknowledge error........................................................................................................29

5.8.4

Gas test 1 .....................................................................................................................29

5.8.5

Wire Inching..................................................................................................................29

5.8.6

Reverse wire inching .................................................................................................... 29

5.8.7

Cold wire on..................................................................................................................29

5.8.8

Start auxiliary process .................................................................................................. 29

5.8.9

Position search .............................................................................................................29

5.8.10

Blow out torch............................................................................................................... 29

5.8.11

Robot ready .................................................................................................................. 29

5.8.12

Welding simulation .......................................................................................................30

5.8.13

JOB mode.....................................................................................................................30

5.8.14

User-defined output ......................................................................................................30

5.8.15

WF switching ................................................................................................................30

5.8.16

TANDEM operation (PHOENIX only) ........................................................................... 30

5.9

Check-back of the process parameters ....................................................................................... 30

5.9.1

I > 0 (Current flows signal) ...........................................................................................30

5.9.2

User-defined inputs ......................................................................................................30

5.9.3

Process active .............................................................................................................. 30

5.9.4

Main current signal .......................................................................................................30

5.9.5

Collision protection .......................................................................................................30

5.9.6

Ready for welding.........................................................................................................31

5.9.7

Sticking ......................................................................................................................... 31

5.9.8

Error number ................................................................................................................31

5.9.9

Actual welding voltage value ........................................................................................ 31

5.9.10

Actual welding current value ........................................................................................31

5.9.11

Actual wire feed speed value ....................................................................................... 31

5.9.12

Actual motor current value ...........................................................................................31

5.9.13

Parameter monitoring ...................................................................................................31

5.9.14

I > 0 Auxiliary process .................................................................................................. 31

5.9.15

Process signals diagram .............................................................................................. 31

5.10

Signals for matching with the positioning device .........................................................................33

5.10.1

Ignition time: TZ-Zünd ..................................................................................................33

5.10.2

TZ-Set........................................................................................................................... 33

5.10.3

Arc interruption time for TZ-LIBO .................................................................................34

5.10.4

The return time TZ-RESET .......................................................................................... 35

5.11

Fusing detection........................................................................................................................... 35

5.12

Position search ............................................................................................................................ 35

5.13

Welding seam tracking ................................................................................................................ 36

5.14

Welding simulation....................................................................................................................... 36

5.15

Process fast shut-down ............................................................................................................... 36

5.16

Process safety shut-down............................................................................................................ 36

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Содержание BUSINT X11

Страница 1: ...iate safety regulations The machines bear the conformity mark and thus comply with the EC Low Voltage Directive 2006 95 EG EC EMC Directive 2004 108 EG In compliance with IEC 60974 EN 60974 VDE 0544 t...

Страница 2: ...y and a three year warranty Continual further development and optimisation has made us Germany s market leader in the manufacture of light arc welding machines We have manufacturing training and servi...

Страница 3: ...ields CE EWM HIGHTEC WELDING GMBH D 56271 M NDERSBACH TYP ART SNR PROJ GEPR FT CONTROL Name of Customer company Adress Post code Place Country Stamp Signature of EWM distibutor Date of purchase Name o...

Страница 4: ...2 Baud rate 14 4 4 1 3 Status display 14 4 4 1 4 Data capacity 14 4 4 2 CAN Open 15 4 4 2 1 Module specification 15 4 4 2 2 Module position of the operating elements 15 4 4 2 3 Meaning of the LEDs 15...

Страница 5: ...Welding simulation 30 5 8 13 JOB mode 30 5 8 14 User defined output 30 5 8 15 WF switching 30 5 8 16 TANDEM operation PHOENIX only 30 5 9 Check back of the process parameters 30 5 9 1 I 0 Current flow...

Страница 6: ...DeviceNet module 83 8 2 1 Default profile switch position 0 83 8 2 2 Profile 1 switch position 1 86 8 2 3 Profile 2 switch position 2 program mode 90 8 2 4 Profile 3 switch position 3 control signal...

Страница 7: ...Overview of jumper assignments BUSINTX11 Rev00 130 13 Overview of machine software functions firmware 131 13 1 PHOENIX machine software firmware 131 13 2 TETRIX machine software firmware 131 14 Warra...

Страница 8: ...warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The sa...

Страница 9: ...points e g Insert the welding current lead socket into the relevant socket and lock Symbol Description Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu...

Страница 10: ...conomic Area EEA the relevant national version of the basic guidelines must be followed and observed National version of the basic guidelines 89 391 EEC as well as the relevant individual guidelines I...

Страница 11: ...MAG or TETRIX TIG machine series Separate interfaces are available for both power source systems A BUSINTX11 for a PHOENIX system does not have the same functionality as a BUSINTX11 for a TETRIX syste...

Страница 12: ...ble from potential sources of interference such as HF carrying cables or cables under load as otherwise there is a risk of bus assemblies being damaged by the effects of excess voltages 4 1 2 Power su...

Страница 13: ...V signal is used for the collision protection It is essential to ensure that the installation is free of short circuits The supply is short circuit proof however the input becomes unusable for the dur...

Страница 14: ...it line U10 Incoming interface receive line U8 Outgoing interface transmit line U11 Outgoing interface receive line Figure 4 1 4 4 1 2 Baud rate The module baud rate can be selected between 500kBaud a...

Страница 15: ...nterface 2 Baud rate setting 3 10 digit subscriber address setting 4 1 digit subscriber address setting 5 Status LEDs 4 4 2 3 Meaning of the LEDs The module is fitted with a block of 4 LEDs that signa...

Страница 16: ...ps 7 800kbps 8 1Mbps The baud rate setting is only active after switching on the supply voltage and after re starting the module 4 4 2 6 Setting the subscriber address The module must be assigned a un...

Страница 17: ...the PCB side Figure 4 7 Element no Meaning 2 CAN DeviceNet interface 3 Configuration switch 4 Status displays 4 4 3 3 Meaning of the LEDs The module is fitted with a block of 4 LEDs that signal the st...

Страница 18: ...must also be set to the same baud rate Eight configuration switches are used to set the baud rate and address Address MAC The address is set as follows via switches 3 to 8 MAC ID Switch 3 MSB Switch...

Страница 19: ...aning of the LEDs The module is fitted with a block of 4 LEDs that signal the status of the module during operation LED Status Meaning 1 2 On Green Module is connected to the Profibus communication is...

Страница 20: ...ting the subscriber address The module must be assigned a unique address which is a one off in the network before commissioning This is carried out via two selector switches in a range of 1 to 99 The...

Страница 21: ...gnal reflections on the bus medium To do this the module has an appropriate configuration switch Switch position Setting On Bus termination is switched on Must be activated if the subscriber is on the...

Страница 22: ...only 1 3 Error initialising the operating memory 2 1 Field bus module is not fitted or is faulty 2 2 Error initialising the module 2 3 Module is not supported by the current software version 2 4 Prof...

Страница 23: ...the relevant JOB set on the power source Program numbers 1 15 stand for pre programmed values Program 0 is a special case and is intended for what is known as control signal operation Here the values...

Страница 24: ...to the gas If no gas has been activated at the beginning of the process it is switched on automatically The gas cannot be deactivated whilst a process is running if the gas is required to be deactiva...

Страница 25: ...ding program This is activated after the end program ramp time elapses only with the non latched special operating mode Wire burn back Defined burn back of the welding wire at the end of the welding p...

Страница 26: ...A separate response time can be specified for 2 of the parameters Each individual monitoring parameter is assigned a separate tolerance value 5 7 1 Monitoring function Different nominal values for th...

Страница 27: ...e range The relay is equipped with a reset delay it is only shut down if no error has been indicated for approx 0 5s 5 7 3 Monitoring parameters The following signal specifications can be defined with...

Страница 28: ...eans that the monitoring can be improved in terms of reliability by the relevant parameterisation of response time or by increasing the tolerance value for one individual channel Where applicable deac...

Страница 29: ...n programmed permanently in the job or to control it manually 5 8 5 Wire Inching Manual activation of the main wire feed for inching the welding wire into the tube torch package Signal can only be iss...

Страница 30: ...y 5 9 1 I 0 Current flows signal Used to feed back the welding process to the PLC The signal is normally set by the process after the arc has been ignited and cancelled after the arc has been extingui...

Страница 31: ...e value is updated every 30ms 5 9 10 Actual welding current value Transfers the actual welding current in the process value is updated every 30ms When using the configuration with fast actual value de...

Страница 32: ...eters 32 Item No 099 008225 EWM01 t t t I PA Pend Pstart t t I 0 A B C D t t t Figure 5 2 Legend Description A Start signal B Main current C Process active D Ready for welding From version 0 0 A 0 the...

Страница 33: ...nition process is very important during the process start phase especially with tandem processes with more than one power source The ignition phase is evaluated using an adjustable ignition time A suc...

Страница 34: ...r arc interruptions If an interruption is detected an adjustable time period runs during which the I 0 signal sent to the cascade control is stored After this time elapses the I 0 signal is retracted...

Страница 35: ...window at the end of the process approx 200ms after extinguishing the arc The detection duration depends on the setting of the gas post flow duration but is a maximum of 1s If fusion is detected the s...

Страница 36: ...s are simulated With TETRIX systems the I 0 signal is also simulated for the auxiliary process 5 15 Process fast shut down In some circumstances an immediate shut down of the process is desirable whic...

Страница 37: ...erface in which there is open circuit voltage on the torch system wire feeds are not activated In this case there is a risk of secondary accidents caused by direct contact with live torch parts To pre...

Страница 38: ...apter cable for connection to the 6 pole Minifit socket X10 on the BUSINTX11 using adapter cable item no 094 013051 XXXXX When using a BUSINTX11 ATCASE the adapter cable is not necessary as the connec...

Страница 39: ...nt signals in the description are not present or are not used 7 1 Profiles for the Interbus S copper Interbus S LWL FSMA and Interbus S Rugged Line modules 7 1 1 Default profile switch position 0 The...

Страница 40: ...1 4 Error reset Acknowledgement signal for system error 1 5 User defined output Bit allocation 0 1 Switches the user defined relay output on the bus module Relay not switched Relay switched 1 6 JOB mo...

Страница 41: ...voltage correction in program 0 Range 0 to 0 x 7FFF 0 corresponds to 10 0 V 0 x 4000 corresponds to 0 V 0 x 7FFF corresponds to 10 0 V 7 Correction specification low byte Specify the voltage correcti...

Страница 42: ...transmitter not connected No collision 0 5 Main current signal Bit allocation 0 1 Displays the status of the program sequence Process is outside the main current phase Process running in the main pro...

Страница 43: ...s to 0A to 1000A 7 0 7 Actual welding current value low byte Current actual value for the welding current 8 0 7 Actual wire feed speed value high byte Current actual value for the wire feed speed Rang...

Страница 44: ...out in the process Robot ready message start is possible 0 2 Select welding mode Bit allocation 0 1 Select between normal pulse welding Normal welding active Pulse welding active 0 3 4 Select operatin...

Страница 45: ...7 WF switching optional Bit allocation 0 1 Switches over between two wire feed units Wire feed unit 1 is active Wire feed unit 2 is active 2 0 7 JOB number specification Select a JOB number in the ra...

Страница 46: ...e speed in program 0 2 0 7 Correction specification high low Specify the voltage correction in program 0 Range 0 to 0 x 7FFF 0 corresponds to 10 0 V 0 x 4000 corresponds to 0 V 0 x 7FFF corresponds to...

Страница 47: ...he main program 0 4 Collision signal Bit allocation 0 1 Signals triggering of the collision protection Collision or transmitter not connected No collision 0 5 Ready for welding Bit allocation 0 1 Read...

Страница 48: ...Current actual value for the wire feed speed Range 0 to 0 x 7FFF corresponds to 0 0 m min to 40 0 m min 5 0 7 Actual wire feed speed value high byte Current actual value for the wire feed speed 6 0 7...

Страница 49: ...lding active 0 3 Check monitoring function Bit allocation 0 1 Activate deactivate welding parameter monitoring Monitoring deactivated Monitoring activated 0 4 Start Bit allocation 0 1 Start signal to...

Страница 50: ...on Select a program number in the range 0 15 2 7 Specification of master power source with TANDEM systems optional Bit allocation 0 1 Activates the master slave power source in a TANDEM system System...

Страница 51: ...sion 0 5 Main current signal Bit allocation 0 1 Displays the status of the program sequence Process is outside the main current phase Process running in the main program 0 6 Process active Bit allocat...

Страница 52: ...welding current value high byte Current actual value for the welding current 8 0 7 Actual wire feed speed value low byte Current actual value for the wire feed speed Range 0 to 0 x7 FFF corresponds t...

Страница 53: ...1 Activate deactivate welding parameter monitoring Monitoring deactivated Monitoring activated 0 4 Start Bit allocation 0 1 Start signal to initiate the welding process Signal stop on system Signal st...

Страница 54: ...us module Relay not switched Relay switched 1 6 Job mode Bit allocation 0 1 Signal activates the JOB mode function JOB mode switched off JOB mode active 1 7 Welding simulation Bit allocation 0 1 Activ...

Страница 55: ...1 0 7 WF specification high byte Specify the wire speed in program 0 2 0 7 Correction specification low byte Specify the voltage correction in program 0 Range 0 to 255 0 corresponds to 10 0 V 0 x 400...

Страница 56: ...ult occurred and not rectified 0 4 Collision signal Bit allocation 0 1 Signals triggering of the collision protection No collision Collision 0 5 Main current signal Bit allocation 0 1 Displays the sta...

Страница 57: ...Current actual value for the welding current Range 0 to 0 x 7FFF corresponds to 0 A to 1000 A 3 0 7 Actual welding current value high byte Current actual value for the welding current 4 0 7 Actual wir...

Страница 58: ...elding Normal welding active Pulse welding active 0 3 Select operating mode Bit allocation 0 1 Select between non latched special non latched Non latched operating mode Special non latched operating m...

Страница 59: ...th TANDEM systems optional Bit allocation 0 1 Activates the master slave power source in a TANDEM system System adopts slave function System adopts master function 3 0 7 JOB number specification Selec...

Страница 60: ...allocation 0 1 Ready signal from process System not ready System is ready 0 6 Main current signal Bit allocation 0 1 Displays the status of the program sequence Process is outside the main current pha...

Страница 61: ...lue high byte Current actual value for the motor current from the wire feed system Range 0 to 0x7FFF corresponds to 0 0A to 25 5A 9 0 7 Actual motor current value low byte Current actual value for the...

Страница 62: ...mode Bit allocation 0 1 Select between normal pulse welding Normal welding active Pulse welding active 0 3 Select operating mode Bit allocation 0 1 Select between non latched special non latched Non l...

Страница 63: ...umber in the range 0 15 2 7 Specification of master power source with TANDEM systems optional Bit allocation 0 1 Activates the master slave power source in a TANDEM system System adopts slave function...

Страница 64: ...tem not ready System is ready 0 6 Main current signal Bit allocation 0 1 Displays the status of the program sequence Process is outside the main current phase Process running in the main program 0 7 F...

Страница 65: ...tor current from the wire feed system Range 0 to 0x7FFF corresponds to 0 0A to 25 5A 9 0 7 Actual motor current value low byte Current actual value for the motor current from the wire feed system 10 0...

Страница 66: ...Bit0 0 0 0 1 1 0 1 1 Select between non latched latched special non latched special latched Non latched operating mode Latched operating mode Special latched operating mode Special non latched operat...

Страница 67: ...th TANDEM systems optional Bit allocation 0 1 Activates the master slave power source in a TANDEM system System adopts slave function System adopts master function 3 0 7 JOB number specification Selec...

Страница 68: ...ss Wire is free Wire is fused onto the workpiece 1 0 7 Error Error number of an error which has occurred 2 0 7 Actual welding voltage value high byte Current actual value for the welding voltage Range...

Страница 69: ...25 EWM01 69 Process data Byte no Bit no Function Description 10 0 7 Monitoring Bit allocation 0 1 2 3 4 7 Bit field for displaying alarm messages during welding parameter monitoring Status 0 no alarm...

Страница 70: ...e 0 2 3 Select welding mode Bit allocation 0 0 0 1 1 0 1 1 Select between the various TETRIX pulse modes Normal welding active Pulses active changeover between main and secondary pr AC special pulses...

Страница 71: ...f JOB mode active 1 7 Welding simulation Bit allocation 0 1 Activates the Simulate Welding function Simulation active Simulation off 2 0 3 4 6 Program number specification Reserved Select a program nu...

Страница 72: ...4 Collision signal Bit allocation 0 1 Signals triggering of the collision protection Collision or transmitter not connected No collision 0 5 Main current signal Bit allocation 0 1 Displays the status...

Страница 73: ...otor current value low byte Current actual value for the motor current from the wire feed system Range 0 to 0 x 7FFF corresponds to 0 0 A to 25 5 A 7 0 7 Actual motor current value high byte Current a...

Страница 74: ...tart auxiliary process Bit allocation 0 1 Start signal to initiate the auxiliary process Auxiliary process is shut down Auxiliary process is started 1 1 User defined output Bit allocation 0 1 Switches...

Страница 75: ...4 Collision signal Bit allocation 0 1 Signals triggering of the collision protection Collision or transmitter not connected No collision 0 5 Main current signal Bit allocation 0 1 Displays the status...

Страница 76: ...he welding current Range 0 to 0 x 7FFF corresponds to 0 A to 1000 A 3 0 7 Actual welding current value high byte Current actual value for the welding current 4 0 7 Actual wire feed speed value low byt...

Страница 77: ...ation 0 1 Manual check via auxiliary gas e g plasma gas Gas supply off Gas supply on 0 4 Inching Bit allocation 0 1 Signal for wire inching function on the wire feed drive Inching off Inching on 0 5 R...

Страница 78: ...no Function Description 0 0 7 Main current specification low byte Specification of the welding current the scaling is always 100 dependent on the system current in question Range 0 to 0 x 7FFF 0 corr...

Страница 79: ...urgic pulsing 6 0 7 Raising time specification low byte Specification of the raising time for metallurgic pulsing Range 0 to 0 x 7FFF 0 x 7FFF corresponds to 10 00 s 7 0 7 Raising time specification h...

Страница 80: ...ETRIX TIG and plasma systems Profiles for the CANopen module 80 Item No 099 008225 EWM01 Rx PDO 4 Cob ID 400h address Byte no Bit no Function Description 7 0 7 Balance specification high byte Balance...

Страница 81: ...4 Collision signal Bit allocation 0 1 Signals triggering of the collision protection Collision or transmitter not connected No collision 0 5 Main current signal Bit allocation 0 1 Displays the status...

Страница 82: ...he welding current Range 0 to 0 x 7FFF corresponds to 0 A to 1000 A 3 0 7 Actual welding current value high byte Current actual value for the welding current 4 0 7 Actual wire feed speed value low byt...

Страница 83: ...special pulses active only with AC systems Fast pulses active 0 4 Start Bit allocation 0 1 Start signal to initiate the welding process Signal stop on system Signal start on system 0 5 Robot ready Bi...

Страница 84: ...ion off 2 0 3 Program number specification Select a program number in the range 0 15 2 4 6 Reserved 2 7 WF switching optional Bit allocation 0 1 Switches between 2 wire drive units WF case 1 is active...

Страница 85: ...1 Displays the status of the program sequence Process is outside the main current phase Process running in the main program 0 6 Process active Bit allocation 0 1 Signals the completion of the welding...

Страница 86: ...dule uses a data capacity of 2 words 4 bytes for input data and output data The data can only be assigned to a single connection in this profile Actuation data Byte no Bit no Function Description 0 0...

Страница 87: ...art auxiliary process Bit allocation 0 1 Start signal for the auxiliary process plasma Auxiliary process off Auxiliary process on 1 4 Error reset Acknowledgement signal for system error 1 5 User defin...

Страница 88: ...sequence Process is outside the main current phase Process running in the main program 0 6 Process active Bit allocation 0 1 Signals the completion of the welding process Process ended after gas post...

Страница 89: ...feed speed Range 0 to 0 x 7FFF corresponds to 0 0 m min to 40 0 m min 9 0 7 Actual wire feed speed value high byte Current actual value for the wire feed speed 10 0 7 Actual motor current value low by...

Страница 90: ...Gas 2 on Bit allocation 0 1 Manual check via auxiliary gas e g plasma gas Gas supply off Gas supply on 0 4 Inching Bit allocation 0 1 Signal for wire inching function on the wire feed drive Inching o...

Страница 91: ...allocation 0 1 Ready signal from process System not ready System is ready 0 2 Sticking Bit allocation 0 1 Wire sticking message from process Wire is free Wire sticks to the workpiece 0 3 Error Bit all...

Страница 92: ...6 0 7 Actual welding current value low byte Current actual value for the welding current Range 0 to 0 x 7FFF corresponds to 0 A to 1000 A 7 0 7 Actual welding current value high byte Current actual v...

Страница 93: ...0 3 Gas 2 on Bit allocation 0 1 Manual check via auxiliary gas e g plasma gas Gas supply off Gas supply on 0 4 Inching Bit allocation 0 1 Signal for wire inching function on the wire feed drive Inchin...

Страница 94: ...F corresponds to the max system current 5 0 7 Main current specification high byte Specification of the welding current 6 0 7 WF cold wire specification low byte Specification of the wire value Range...

Страница 95: ...ication high byte Specification of the decrease time for metallurgic pulsing 20 0 7 Raising time specification low byte Specification of the raising time for metallurgic pulsing Range 0 to 0 x 7FFF 0...

Страница 96: ...uxiliary process active 1 0 7 Error Error number of an error which has occurred 2 0 7 Not used 3 0 2 User defined inputs 1 to 3 on bits 0 to 2 Signal status of the digital input Logic 0 V signal on th...

Страница 97: ...systems Profiles for the CAN DeviceNet module Item No 099 008225 EWM01 97 Process data Byte no Bit no Function Description 11 0 7 Actual motor current value high byte Current actual value for the moto...

Страница 98: ...special pulses active only with AC systems Fast pulses active 0 4 Start Bit allocation 0 1 Start signal to initiate the welding process Signal stop on system Signal start on system 0 5 Robot ready Bi...

Страница 99: ...ulation off 2 0 3 Program number specification Select a program number in the range 0 15 2 4 6 Reserved 2 7 WF switching optional Bit allocation 0 1 Switches between 2 wire drive units WF case 1 is ac...

Страница 100: ...0 1 Displays the status of the program sequence Process is outside the main current phase Process running in the main program 0 6 Process active Bit allocation 0 1 Signals the completion of the weldi...

Страница 101: ...a capacity of 2 words 4 bytes for input data and 6 words 12 bytes for output data Rx PDO 1 Cob ID 200h address Byte no Bit no Function Description 0 0 Start Bit allocation 0 1 Start signal to initiate...

Страница 102: ...simulation switched off Welding simulation activated 1 3 Reserved 1 4 WF switching optional Bit allocation 0 1 Switches between 2 wire drive units WF case 1 is active WF case 2 is active 1 5 Reserved...

Страница 103: ...e digital input Logic 0 V signal on the input signal low 24 V on the input signal high 4 0 7 Actual welding voltage value low byte Current actual value for the welding voltage Range 0 to 0 x 7FFF corr...

Страница 104: ...check via auxiliary gas e g plasma gas Gas supply off Gas supply on 0 4 Inching Bit allocation 0 1 Signal for wire inching function on the wire feed drive Inching off Inching on 0 5 Reverse inching B...

Страница 105: ...urrent in question Range 0 to 0 x 7FFF 0 corresponds to RANGE MIN 0 x 7FFF corresponds to the max system current 5 0 7 Main current specification high byte Specification of the welding current 6 0 7 S...

Страница 106: ...ecrease time for metallurgic pulsing Range 0 to 0 x 7FFF 0 x 7FFF corresponds to 10 00 s 19 0 7 Decrease time specification high byte Specification of the decrease time for metallurgic pulsing 20 0 7...

Страница 107: ...ss Process ended after gas post flows Process running 0 7 I 0 Auxiliary process Bit allocation 0 1 Current flows signal from auxiliary process No current flowing Current flowing auxiliary process acti...

Страница 108: ...0 7 Actual wire feed speed value high byte Current actual value for the wire feed speed 10 0 7 Actual motor current value low byte Current actual value for the motor current from the wire feed system...

Страница 109: ...active 0 4 Start Bit allocation 0 1 Start signal to initiate the welding process Signal stop on system Signal start on system 0 5 Robot ready Bit allocation 0 1 Safety signal for rapid shut down No r...

Страница 110: ...ation off 2 0 3 4 6 Program number specification Reserved Select a program number in the range 0 15 2 7 WF switching optional Bit allocation 0 1 Switches between 2 wire drive units WF case 1 is active...

Страница 111: ...phase Process running in the main program 0 6 Process active Bit allocation 0 1 Signals the completion of the welding process Process ended after gas post flows Process running 0 7 I 0 Auxiliary proce...

Страница 112: ...scription 0 0 Start Bit allocation 0 1 Start signal to initiate the welding process Signal stop on system Signal start on system 0 1 Robot ready Bit allocation 0 1 Safety signal for rapid shut down No...

Страница 113: ...F case 1 is active WF case 2 is active 1 5 to 7 Reserved 2 0 3 4 7 Program number specification Not allocated Select a program number in the range 1 15 3 0 7 JOB number specification Select a JOB numb...

Страница 114: ...V on the input signal high 4 0 7 Actual welding voltage value low byte Current actual value for the welding voltage Range 0 to 0 x 7FFF corresponds to 0 0 V to 100 0 V 5 0 7 Actual welding voltage val...

Страница 115: ...0 1 Manual check of the process gas supply Gas supply off Gas supply on 0 3 Gas 2 on Bit allocation 0 1 Manual check via auxiliary gas e g plasma gas Gas supply off Gas supply on 0 4 Inching Bit alloc...

Страница 116: ...r in the range of 1 255 4 0 7 Main current specification low byte Specification of the welding current the scaling is always 100 dependent on the system current in question Range 0 to 0 x 7FFF 0 corre...

Страница 117: ...to 10 00 s 15 0 7 Decrease time specification high byte Specification of the decrease time for metallurgic pulsing 16 0 7 Raising time specification low byte Specification of the raising time for met...

Страница 118: ...nput signal high 4 0 7 Actual welding voltage value low byte Current actual value for the welding voltage Range 0 to 0 x 7FFF corresponds to 0 0 V to 100 0 V 5 0 7 Actual welding voltage value high by...

Страница 119: ...cation 0 1 Manual check of the process gas supply Gas supply off Gas supply on 0 3 Gas 2 on Bit allocation 0 1 Manual check via auxiliary gas e g plasma gas Gas supply off Gas supply on 0 4 Inching Bi...

Страница 120: ...er in the range 1 255 4 0 7 Main current specification low byte Specification of the welding current the scaling is always 100 dependent on the system current in question Range 0 to 0 x 7FFF 0 corresp...

Страница 121: ...responds to 2500 Hz 15 0 7 Frequency specification high byte Frequency specification 16 0 7 Balance specification low byte Specification of the balance for thermal pulsing Range 0 to 0 x 7FFF 0 corres...

Страница 122: ...nput signal high 4 0 7 Actual welding voltage value low byte Current actual value for the welding voltage Range 0 to 0 x 7FFF corresponds to 0 0 V to 100 0 V 5 0 7 Actual welding voltage value high by...

Страница 123: ...able connections depends on the profile being used Each usable connection has a defined quantity of input data and output data The data position of the profile always starts with the first byte of a r...

Страница 124: ...is essential that this function is activated as otherwise the targeted shut down of the system will no longer function in the event of an interruption to the field bus master 9 2 2 DP features Using w...

Страница 125: ...toring shows a tolerance infringement 6 Status User defined Relay Allocation Off On Displays the status of the relay freely available to the user Relay is off Relay is applied 7 Start stop Allocation...

Страница 126: ...PHOENIX TETRIX Yes 13 Internal error please contact EWM PHOENIX TETRIX No switch off machine Error of external system units 17 Error in pilot current module TETRIX Yes 18 Wire feed problem in cold wi...

Страница 127: ...o a WF which does not exist PHOENIX Yes 99 No connection to the welding power source e g system shut down PHOENIX TETRIX No resets itself 255 Unknown error 1 PHOENIX TETRIX Yes The error numbers displ...

Страница 128: ...11 2 X5 digital outputs The control has 2 floating relay contacts Pin no Function Meaning Term in actuation data X5 1 Make contact Monitoring warning X5 2 Break contact Monitoring warning X5 3 Foot c...

Страница 129: ...connection to the PC Pin no Function Meaning Term in status data X10 1 Not used X10 2 Reference 0V Reference mass to PC X10 3 PC TxD Transmit line from PC X10 4 PC RxD Receive line to PC X10 5 Not us...

Страница 130: ...ns from X4 are connected with 15 k to 24 V 6 Diagnostic programming interface switching 1 2 programming interface via X2 active 2 3 diagnostics interface via X10 active 1 Depending on the software ver...

Страница 131: ...n the process signal logic Ready for welding signal is no longer reset in the process TANDEM option available Expansion of data profiles Conversion of the CANOpen profile 0 Conversion to new Analyzer...

Страница 132: ...other companies e g motors pumps fans torches etc Non reproducible software errors and parts subject to mechanical ageing are excluded from the warranty e g wire feed unit wire feed rollers replacemen...

Страница 133: ...e remote control remote control extension cable coolant etc The warranty does not apply to products that are damaged due to accidents misuse improper operation incorrect installation use of force disr...

Страница 134: ...9 12 X9 11 X9 10 X9 9 X9 8 X9 7 X9 6 X9 5 X9 4 X9 3 X9 2 X9 1 X9 42VAC ext X14 X14 1 X14 2 Vin Vin 0V 0V Feldbusmodul 24V ext 0V DC ext firmware update diagnostics field bus module 2 0V 3 PC TxD 4 PC...

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