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© 2023 Eaton. All rights reserved.

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Green Motion DC 22

Installer training

Содержание Green Motion DC 22

Страница 1: ...2023 Eaton All rights reserved 1 Green Motion DC 22 Installer training...

Страница 2: ...ting procedures that may be in place at your company and is not a substitute for the Green Motion DC 22 installation manual and user manual None of the materials herein may be copied reproduced distri...

Страница 3: ...ll rights reserved Please refer to the technical documentation available at www eaton com greenmotiondc22 For more information contact us at BGtechSupport eaton com Resources and Documentation Green M...

Страница 4: ...reserved Green Motion DC 22 Product overview DC charging for everyone Fast charging speed high efficiency Future proof charging station Compact charging station Quiet DC charging experience suited to...

Страница 5: ...AC 3 x 32 A 22 kW 3 phase POWER OUTPUT Nominal output power 22 kW Output voltage for the DC range 50 V 500 V Output type CCS Type 2 default CCS Type 2 and CHAdeMO optional OPTIONS Floor mounted Mounte...

Страница 6: ...DC 22 EV charging station Quick start guide Safety guidelines EV cables s depending on customer configuration CCS plug and cable CCS and CHAdeMO plugs and cables Plug holder s for cable s Screws cabl...

Страница 7: ...2023 Eaton All rights reserved 7 Types of cables and connectors The Green Motion DC 22 EV charger offers two types of cables with connectors 1 CCS Type 2 2 CHAdeMO optional...

Страница 8: ...2023 Eaton All rights reserved 8 Rating plate Information that can be found on the rating plate 1 A Manufacturer B Model C Power ratings D Certification marks E Warnings F Serial number...

Страница 9: ...2023 Eaton All rights reserved 9 Open close housing 1 Unscrew the screws located on the top right and the bottom right side of the charging station using the T20 screwdriver 2 Open the front door...

Страница 10: ...2023 Eaton All rights reserved Green Motion DC 22 Mounting and installation Environmental and mounting conditions Site design Mounting on the wall Mounting on the floor mount pedestal optional 10...

Страница 11: ...elative humidity below 95 Temperature range from 25 C to 45 C Altitude not exceeding 2000 m above sea level Mounting height of 1600 mm above ground level At least 300 mm of free space on both sides fo...

Страница 12: ...2 Environmental conditions Do not mount the unit above or below flammable building materials Do not install the unit in areas where highly flammable substances are present Do not install the unit in a...

Страница 13: ...2023 Eaton All rights reserved Site design Site design 1 Site design 2 1 2 3 Charging Station Charging Station Charging Station 13 1 2 Charging Station Charging Station 600 mm min...

Страница 14: ...bearing capacity to withstand additional stress caused by cable tensioning The charging station 53 kg The CCS cable 4 kg The CHAdeMO cable 6 kg Note that the appropriate types of plastic plugs and sc...

Страница 15: ...2023 Eaton All rights reserved 15 1 Green Motion DC 22 EV charger 2 Floor 3 Plug holders Mounting on the wall total overview...

Страница 16: ...ghts reserved 16 Fixing the unit onto the wall 1 Place four gaskets on the back of the charging station 2 Install the four M6 x 50 stainless steel screws into the wall leaving them to protrude 10 mm f...

Страница 17: ...rights reserved 17 Fixing the unit onto the wall 3 Mount the unit onto the protruding screws temporarily using them as holders 4 Fasten the screws tightly and securely thus fixing the unit against th...

Страница 18: ...en the EV charger and the plug holder 2 Mount the metal sheet cable support on the wall at a height between 1000 mm and 1100 mm from the ground 3 Ensure that the polarizing keys are on the top side of...

Страница 19: ...tween the EV charger and the plug holder 2 Mount the metal sheet cable support on the wall at a height between 1000 mm and 1100 mm from the ground 3 Ensure that the polarizing keys are on the top side...

Страница 20: ...orrect way of installing the EV charger on the pedestal Please note that the appropriate types of stainless steel rods nuts and flat washers must be selected by the installer considering the condition...

Страница 21: ...1 Prepare a concrete base measuring 700 mm x 400 mm x 150 mm W x D x H 2 Position four M10 stainless steel rods in the concrete base 3 Leave a 48 mm diameter opening in the concrete base for unobstru...

Страница 22: ...ing the four M10 stainless steel rods flat washers and nuts Also check that no objects prevent the use of the unit by obstructing access to the charging plug and the cables Ensure the charging plug ca...

Страница 23: ...ts reserved Mounting the charging station 1 Place the four gaskets on the back of the charging station 2 Fix the unit to the backplate of the column with four M6 stainless steel screws and securely lo...

Страница 24: ...mm diameter holes in the bottom of the EV charger housing at the locations corresponding to the holes on the floor mount pedestal and clean the metal shavings see the picture below Alternatively use...

Страница 25: ...he bottom of the EV charger using the two provided M6 x 12 stainless steel screws and two hexagonal nuts with a serrated base to the pedestal NOTE Be careful not to break the emergency stop button whi...

Страница 26: ...ights reserved 26 Fixing the plug holder s to the column 1 Ensure that the polarizing keys are on the top side of the plug holder 2 Fix the plug holder s with screws to the cable supports Screws Polar...

Страница 27: ...2023 Eaton All rights reserved 27 Green Motion DC 22 Electrical connections and wiring Power supply and protection Electrical connection Earth connection...

Страница 28: ...2 Eaton recommends that DC EV chargers installed in a TN system where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364 7 722 Eaton s support team can help with t...

Страница 29: ...tive devices and electrical installations Nominal input voltage phase line to line 230 400 VAC Nominal input current at panel 32 ARMS Electrical distribution system 3 phase AC input terminals max cros...

Страница 30: ...2023 Eaton All rights reserved 30 AC grid connection and protection Wiring diagram including protective devices 1 Grid 2 Circuit breaker 3 RCD optional 4 Green Motion DC 22 EV charger...

Страница 31: ...All rights reserved 31 Electrical connection The cable entries on the bottom left or rear left side of the charging station are used for the 1 AC grid power cable holes 1 2 3 2 Ethernet cable holes A...

Страница 32: ...ectrical connections are made on the EMI filter input terminals located at the lower left part of the Green Motion DC 22 EV charger housing NOTE Ensure a good connection between the EV charger housing...

Страница 33: ...2023 Eaton All rights reserved 33 Earth connection MANDATORY The front door and the housing of the unit must be grounded properly...

Страница 34: ...2023 Eaton All rights reserved Green Motion DC 22 Commissioning Unit switch on Configure online station via LAN Configure online station modem SIM 34...

Страница 35: ...connections have been made correctly in accordance with local regulations 3 Check that the protective earth connection MANDATORY has been made correctly in accordance with local regulations 4 Perform...

Страница 36: ...2023 Eaton All rights reserved 36 Unit switch on If the checks listed above were successful proceed as follows 1 Close the main circuit breakers 2 Wait for the display to turn on...

Страница 37: ...served 37 Configure online station via LAN 2 1 1 Location of the router 2 Ethernet cable entry Find the router mounted on the DIN rail on the front door of the unit Route an Ethernet cable through a c...

Страница 38: ...Ethernet cable Step 2 Ensure the laptop is under the same subnet of the RUTX09 router The default IP address 192 168 52 1 as well as the login credentials can be found on the printed label on the unit...

Страница 39: ...networks Step 6 Press Save Apply Step 7 Authorize the management of the router from WAN only in a private network Go to System Administration Access control Step 8 Check the Enable Remote HTTP and En...

Страница 40: ...ton All rights reserved 40 Configure online station via SIM optional 1 Find the router mounted on the DIN rail on the front door of the unit Keep your SIM card ready 1 Location of the router 2 Mini SI...

Страница 41: ...a an Ethernet cable Step 2 Ensure the laptop is under the same subnet of the RUTX09 router The default IP address 192 168 52 1 as well as the login credentials can be found on a printed label on the u...

Страница 42: ...tation via SIM optional Step 5 Activate and edit the MOB1S1A1 network If necessary enter the APN and the PIN code of the SIM card APN shared m2m ch Step 6 Press Save Apply Step 7 Insert the SIM card i...

Страница 43: ...Motion DC 22 After configuring the online station make sure to properly close and secure the front door of the unit with the fixing screws Leaving the front front door of the unit open or improperly s...

Страница 44: ...2023 Eaton All rights reserved 44 Green Motion DC 22 User interface LED indicator Color touchscreen display RFID reader...

Страница 45: ...2023 Eaton All rights reserved 45 LED indicator NO light a Not powered...

Страница 46: ...2023 Eaton All rights reserved 46 LED indicator Green light ON a Ready for use Green light FLASHING b Start up stage Green light BREATHING c Waiting for user interaction...

Страница 47: ...2023 Eaton All rights reserved 47 LED indicator Blue light ON a Charging session completed Blue light FLASHING b Charging session start up Blue light BREATHING c Charging session in progress...

Страница 48: ...2023 Eaton All rights reserved 48 LED indicator RED light ON a Error in charging...

Страница 49: ...2023 Eaton All rights reserved 49 LED indicator YELLOW light ON a Charger is set to unavailable...

Страница 50: ...2023 Eaton All rights reserved 50 LED indicator ORANGE light BREATHING a An update is in progress...

Страница 51: ...2023 Eaton All rights reserved 51 LED indicator WHITE light with RED DOT FLASHING a Network error EV charger cannot connect to the Internet backend...

Страница 52: ...cation screen 2 Check the 4G sign for connection with the server BLUE the unit is online RED the unit is offline If the 4G sign is RED and the unit is offline check the router settings and the Etherne...

Страница 53: ...2023 Eaton All rights reserved 53 Color touchscreen regular displays 2 2 State of charge of the vehicle Charging plug selection screen 4 Select the appropriate plug type...

Страница 54: ...and you do not have roaming rights You can not start the charging session with your RFID card Use Scan Charge if available Authentication failed due to network issues Try again Check if the 4G sign i...

Страница 55: ...en warning displays 2 3 Contact the technical support to put the charger back in service Charging station is already booked by a user If you are not the one who booked it you cannot start charging Unp...

Страница 56: ...warning displays 3 3 After checking that there is no more risk exit the emergency mode by releasing the emergency stop button located at the bottom of the charger Open door detected Front door needs...

Страница 57: ...eMO 2 Hold an authorized RFID card in front of the reader a If using the CCS2 plug the charging session will start automatically b If using the CHAdeMO plug select the plug on the screen to start the...

Страница 58: ...2023 Eaton All rights reserved 58 Green Motion DC 22 Questions Contact your Eaton technical support representative for assistance...

Страница 59: ...2023 Eaton All rights reserved...

Страница 60: ...2023 Eaton All rights reserved 60 Green Motion DC 22 Appendix Limitations on guarantee Cleaning or replacing air filters...

Страница 61: ...eriod is two 2 years from the date of purchase 2 The Product Guarantee do not apply for external equipment such as charging cables and plugs 3 Claims under this Product Guarantee can only be made by u...

Страница 62: ...ear have been installed operated or used in a manner contrary to Eaton s instructions or due to failure to follow Eaton s instructions for operation and maintenance have been subject to force majeure...

Страница 63: ...check the filters on a yearly basis to ensure they are not obstructed and working properly Please make sure that the fans are turned off and that the station is not in use during the maintenance opera...

Страница 64: ...circuit breakers 3 Open the front door of the housing 4 Using a 2 5 mm hex key remove the two screws attaching the left filter cartridge to the unit 5 Repeat step 4 for the second filter on the right...

Страница 65: ...2023 Eaton All rights reserved...

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