APPENDIX B: MATERIAL SETTINGS
Fusion Pro Suggested Material Settings (CO2)
Material
DPI/Freq.
50 watt
60 watt
80 watt
120 watt
Acrylic
Photo Engraving
300 DPI
100s 50p
100s 45p
100s 40p
100s 30p
Text/Clipart Engraving
300 DPI
100s 70p
100s 65p
100s 60p
100s 55p
Text/Clipart Engraving
500 DPI
100s 65p
100s 60p
100s 55p
100s 50p
Cutting 1/8” (3 mm)
100 f
6s 100p
8s 100p
12s 100p
20s 100p
Cutting 1/4” (6 mm)
100 f
3s 100p
4s 100p
6s 100p
10s 100p
Cutting 3/8” (9.5 mm)
100 f
2s* 100p
2s* 100p
3s 100p
5s 100p
Cutting 1/2” (13 mm)
100 f
2s 100p
Cutting Note: Adjusting the standard focus distance so it is closer to the lens by about .080” (2 mm) will
produce better edge quality when cutting 1/4” (6mm) acrylic and thicker. Two passes can be used for cutting
thicker materials. There are two types of acrylic: cast is better for engraving (it creates a frosted look when
engraved) and extruded acrylic produces a much better flame polished edge.
Alumamark
Engraving
300 DPI
100s 35p
100s 25p
100s 20p
100s 15p
Engraving
500 DPI
100s 25p
100s 15p
100s 10p
100s 5p
Anodized Aluminum
Photos/Clipart
400 DPI
100s 45p
100s 40p
100s 35p
100s 30p
Photos/Clipart
500 DPI
100s 40p
100s 35p
100s 30p
100s 25p
Text
500 DPI
100s 50p
100s 45p
100s 40p
100s 35p
We find when engraving anodized aluminum, text appears best at 500 DPI, but photos and clipart can be
engraved with great detail down to 400 DPI.
Cork
Engraving
300 DPI
100s 40p
100s 35p
100s 30p
100s 25p
Fleece
Engraving
200 DPI
100s 25p
100s 20p
100s 15p
100s 10p
When engraving fabric, try changing the graphic to 80% gray and use the Jarvis dithering pattern for the best
results. Every fabric you are cutting will need to have adjusted setting - find a small swatch of the fabric you
can test first.
Glass
Engraving
300 DPI
25s 100p
30s 100p
35s 100p
40s 100p
When etching glass, try changing the graphic to 80% gray before engraving and using the Jarvis dithering
pattern. You can also diffuse heat by covering the glass with a thin sheet of dish soap.
Leather
Photo Engraving
300 DPI
100s 30p
100s 25p
100s 20p
100s 15p
Text/Clipart Engraving
500 DPI
100s 35p
100s 30p
100s 25p
100s 20p
Cutting 1/8” (3 mm)
50 f
40s 100p
50s 100p
60s 100p
75s 100p
Mat Board
Cutting
50 f
25s 40p
25s 30p
30s 40p
30s 30p
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