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Operation Manual

Track Supply 6 kW

80 / 125 A at 400 / 480 V

BAL9100-0124c-EN
www.conductix.com

Page 4 of 44

21

Tools ..................................................................................................................................................................................... 39

Adjustments during the commissioning and start-up .................................................................................................................. 40

Inspection report _____________________ ................................................................................................................................... 41

Inspection report _____________________ ................................................................................................................................... 42

Inspection report _____________________ ................................................................................................................................... 43

Important:
Company names mentioned in this manual that are registered and protected trade names by copyright do remain the
property of the companies themselves.
We reserve the right to carry out technical modifications of illustrations and statements in these operating instructions, in
order to improve the energy supply system and its function.
System related details please find in the system manuals. Refer always to the system documentation before starting any
work on the system or components within the system or before operating the system.
Reprint and duplication (as well as extracts) are only allowed with permission from Conductix-Wampfler GmbH.



Conductix-Wampfler GmbH 2009

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Содержание 91000-111-3090877

Страница 1: ...V BAL9100 0124c EN www conductix com Page 1 of 44 Order Number 91008 111 3090873 80 A 400 V RAL 7016 91012 111 3090875 125 A 400 V RAL 7016 91008 111 3090876 80 A 480 V RAL 7016 91012 111 3090878 125...

Страница 2: ...1 3 Electrical input data specifications for 480 V versions 10 6 2 Physical data 10 6 3 Environmental data 11 6 4 Mechanical data 12 6 5 Interfaces 13 6 6 General features 13 6 7 Design standards 14 6...

Страница 3: ...rical connection 25 10 5 1 Mains connection 25 10 5 2 Configuration of control plug 26 10 5 3 Connection track cable X1 27 10 5 4 Arrangement external connections X2 X3 X4 27 10 5 5 Wiring of the Trac...

Страница 4: ...names by copyright do remain the property of the companies themselves We reserve the right to carry out technical modifications of illustrations and statements in these operating instructions in order...

Страница 5: ...ating instructions where special care has to be taken due to a voltage presence which is hazardous to people Please observe these instructions and be careful in those cases Please apply all health and...

Страница 6: ...10 and national safety rules All installation and commissioning work as well as repair work and disassembly have to be done according to the present operation manual The specifications of this documen...

Страница 7: ...pply converts the 400 V 50 Hz or 480 277 V 60 Hz mains voltage to a constant 20 kHz sinusoidal current The alternating output current into the primary track of an IPT system produces a local magnetic...

Страница 8: ...ases correspond exactly to the delivered component for example color or wiring positions If you have concerns you have not been delivered the correct item please contact a Conductix Wampfler represent...

Страница 9: ...le Stainless Steel M8 bolts for 35 mm and 20 mm HF Litz cables Torque range 9 10 Nm 6 1 2 Electrical input data specifications for 400 V versions Input nominal supply voltage 400 V 50 Hz 3 phase symme...

Страница 10: ...current 10 A at rated power voltage Input connector Supplied HAN 6HSB in Han 16B connector with PG 21 or M25 cable gland Maximum outside cable diameter is 18 mm Use flexible cable 6 mm2 Input leakage...

Страница 11: ...re 20 C to 70 C Maximum Vibration 3 mm at 2 9 Hz max acceleration 0 5 g at 9 200 Hz Maximum operating shock 8 g 11 ms Maximum shipping shock 15 g 11 ms in packaging transport box The Track Supply requ...

Страница 12: ...EN www conductix com Page 12 of 44 6 4 Mechanical data Cabinet Sheet metal housing Dimensions see the following drawing Nom color housing outside RAL XXXX delivered color see type plate on Track Supp...

Страница 13: ...and input voltage PE PE Control and synchronization X3 Harting HAN 10E Pin Function Rating Remarks 1 Start 24 V 24 V present start 2 Start 0 V 3 Reset 24 V 0 V reset 4 Reset 0 V 5 ErrorRelay 1 A 24 V...

Страница 14: ...if line phase is missing Fuses Integrated fast fuses Input to output isolation 2500 V AC for 1 min 6 9 Grounding The Track Supply has to be grounded professionally at the installation place and conne...

Страница 15: ...visible when the door is open and or the protective covers have been removed Therefore these LEDs are intended for advanced error analysis only The two green LEDs V503 and V504 indicate the correct f...

Страница 16: ...condition due to absence of START signal on HAN 10E On Track Supply is running Normal condition START and RESET signals are present on HAN 10E LED red Status Cause Off Track Supply not powered or no...

Страница 17: ...temperature condition may result Causes Incorrect commissioning Pickups added after commissioning Damaged track tuning capacitors Track Feeds repositioned or lengthened Flashing slowly Over temperatur...

Страница 18: ...located beneath the LCD that allow the user to change basic settings Settings may be changed in any mode except in RESET mode If the RESET mode is entered RESET input low while settings are being chan...

Страница 19: ...will alternate every second The following warning messages are available No warnings Warning Over load Overload Warning Over Temperature Overtemp Warning Tuning Warning RTC Refer to section 7 2 1 for...

Страница 20: ...ure high on heat sink sensor 1 See E007 E012 Temperature high on heat sink sensor 2 See E007 E013 Heat sink temperature sensor 1 short circuited Temperature sensor wiring problem E014 Heat sink temper...

Страница 21: ...d after commissioning E033 3 3 V on board power supply failure Communication power supply overload failure E034 3 3 V on board power supply failure Micro power supply overload failure E035 3 3 V on bo...

Страница 22: ...ses needed changing change all 3 fuses together Use only those specified See chapter 20 Ensure fuses are properly seated and receptacle is fully closed Replace the cover and bring Track Supply in oper...

Страница 23: ...l advice for the installation After receipt of the component s and prior to starting the installation work unpack the component s and check carefully for damage that may have occurred during transport...

Страница 24: ...ce of the chapter 6 Technical data In case the Track Supply is installed in a cabinet or small room a sufficient air flow must be ensured The temperature inside the cabinet shall not exceed 40 C Insta...

Страница 25: ...Wampfler if in doubt 3 The nominal voltage of the cables for systems of 480 V AC must be at least 600 V 4 The core cross section has to be planned according to the relevant standards but recommended a...

Страница 26: ...supplies together to the same frequency and phase Use only Conductix Wampfler approved equipment When using several track supplies synchronization may be required Both Start and Reset inputs are opti...

Страница 27: ...ions X1 1 and X1 2 9 10 Nm 10 5 4 Arrangement external connections X2 X3 X4 Cabinet underneath Hint Pay attention to leaving cable ends long enough to make connections We recommend use of a highly fle...

Страница 28: ...pply 6 kW 80 125 A at 400 480 V BAL9100 0124c EN www conductix com Page 28 of 44 10 5 5 Wiring of the Track Supply 400 V version is shown 480 277 V version PE L1 L2 L3 1 2 3 400 V version HAN 6HSB 480...

Страница 29: ...se wait 20 minutes Observe safety precautions and make sure no others do have access to the opened Track Supply To get better access to the internal components the side lid and the front lids can be r...

Страница 30: ...junction with matching IPT components If you are not sure whether components match contact Conductix Wampfler Do not put into operation beforehand Operation of the Track Supply without all provided co...

Страница 31: ...shutoff tape against entry by unauthorized persons to the site or touching of current carrying parts Requirements for the commissioning Entrance to the site without any problems Free access to the pow...

Страница 32: ...y to keep all doors and covers CLOSED Start Sequence remote operation 1 If there is an external isolator switch between the main distribution and Track Supply switch it on 2 Switch on the Track Supply...

Страница 33: ...rning off the Track Supply when the IPT System is not needed for instance during the night or on weekends 15 Actions in case of emergency In the case of smoke inside the cabinet sparking or danger to...

Страница 34: ...anymore as long as the error is not located and repaired or defect components are replaced by trained personal After conclusion of the failure analysis the Track Supply has to be protected against tou...

Страница 35: ...y intervals Look for visible damage outside and check for any sign of damage due to the ambient conditions i e damage to the enclosures and covers due to spraying water oil etc Check that free in comi...

Страница 36: ...ulty part has to be sent to Conductix Wampfler GmbH Please inform our service department in this case for details To decide which procedure is the best in your case please inform us of the following P...

Страница 37: ...D 384 or DIN VDE 0100 and IEC 664 or DIN VDE 0110 and national safety rules Qualified staff according to the safety regulations are persons who are familiar with the installation assembly commissionin...

Страница 38: ...Fuse 16 A SIBA gRL gS in DO1 cartridge Part Nr 1002734 16 3092096 3 For 400 V versions only Only by qualified personnel Fuse 12 A Class J fast 21 x 57 mm Bussmann JKS 12 Bussmann DFJ 12 3092177 3 For...

Страница 39: ...HAN 6HSB earth screw Flat Screw driver 3 4 mm Plug HAN 6HSB and HAN 10E Hex Allen Key 3 mm Open covers of Track Supply Cable end sleeve 2 5 6 mm Plug HAN 6HSB Cable end sleeve 0 5 2 5 mm2 Plug HAN 10...

Страница 40: ...ial No _______________________________ Serial number Name of the project or line Environmental conditions on the place Following values were measured or adjusted Inductance without track tuning Adjust...

Страница 41: ...Serial number Name of the project or line Environmental conditions on the place Following values were measured or adjusted Last Current O K Inductance without track tuning Adjustment H Inductance afte...

Страница 42: ...Serial number Name of the project or line Environmental conditions on the place Following values were measured or adjusted Last Current O K Inductance without track tuning Adjustment H Inductance afte...

Страница 43: ...Serial number Name of the project or line Environmental conditions on the place Following values were measured or adjusted Last Current O K Inductance without track tuning Adjustment H Inductance afte...

Страница 44: ...80 125 A at 400 480 V BAL9100 0124c EN www conductix com Page 44 of 44 Conductix Wampfler GmbH Rheinstrasse 27 33 79576 Weil am Rhein Maerkt Germany Telefono 49 0 7621 662 0 Fax 49 0 7621 662 144 info...

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