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AO1 / AO2 / AO

2

 PolyPanel

ls

 

10

Panel Shell 

Top Wedge Block 

Hanger Frame 

Hanger Frame 
Screws 

Panel Height Change 

Panel-to-Panel, inline

 

Follow the instructions below for changing the wedge block position 
on a panel end to connect to it a panel of lower height.

 

1. Remove both top wedge block screws and wedge block.
2. Remove hanger frame screws and hanger frame.
3. Determine the length to cut off from the top (“CC” stamped

at end)  portion of the hanger frame by subtracting the
nominal height of the shorter panel from the nominal height
of the taller panel.

4. Use hacksaw or power reciprocating saw to cut hanger frame; be sure to cut squarely. Discard top

portion of hanger frame.

5. Reinstall hanger frame and tighten screws; be sure to evenly align panel shell side-to-side.
6. Position top wedge block in new position, lowered the same distance calculated in step 3 above.

Scribe a mark at the center point of each screw hole in the wedge block.

7. Remove hanger frame, bottom wedge block, and panel shell.
8. At each scribed mark, stamp a starting dimple using a starting punch or nail. Also stamp one

between the two, inline with the two. At each of the three marks, drill a 5/16” hole through the panel
shell.

9. Reinstall panel shell, bottom wedge block and hanger frame; be

sure to evenly align panel shell side-to-side. Tighten all screws.

10. Position top wedge block in new position, lowered the same

distance calculated in step 3 above. Scribe a mark at the center
point of each screw hole in the panel frame. Remove wedge
block.

11. Drill a 3/16” hole, at a 

2

˚

 -- 4

˚

 angle, 

through the frame rail at the

two screw locations (the centered hole is a relief for the boss on
the back of the wedge block).

Important Note:  Holes must be drilled at a 2

˚

 -- 4

˚

 angle from the 

panel face; failure to do so could allow drill or wedge block screw 
to damage face of panel.

 

12. Position top wedge block in new position and attach with two wedge block screws.
13. Attach top of panel shell to panel frame through any hanger frame screw hole near top with a flat-

head drywall screw. Screw head must be large enough to hold panel shell down without going
through and without being raised to hamper attachment of variable height filler trim.

For example:

 

67”  Taller panel nominal height 

– 47”  Shorter panel nominal height

20” 

 

Amount to be removed from top

Содержание AO1

Страница 1: ...compatico AOl A02 A02 PolyPanel J CJ I Q Q I 0 J s Q J C Q ...

Страница 2: ...els 8 Panel End Cap Kit 8 Panel Height Change At Connector 9 Panel Height Change In line 10 Variable Height Filler Trim 11 Wall Hanger Strips 11 T Connection Installation 13 Power Distribution Specifications Installation 14 Duplex Receptacles 15 Power Entry 15 Wiring Guide 15 Panel Base Connector Base Covers 16 Base End Caps 17 Work Surfaces Straight 18 Corner 19 Peninsula 21 Transaction Surface 2...

Страница 3: ... for product that is used or altered in any other way WARNING Failure to follow these instructions can result in personal injury or product damage or both Tools Required Many products are shipped assembled at the factory and need only to be installed Some products are shipped in subassemblies requiring field assembly during installation The following are tools necessary to properly install Compati...

Страница 4: ... an eight wire four circuit modular systemthat can supply up to four circuits with single phase or three phase power Each circuit is rated 125v 15 amps and can supply a maximum of 13 receptacles 1 Before starting the electrical component installation be sure to coordinate the layout with the building power supply sources 2 Connection of the electrical components to the building electrical supply m...

Страница 5: ...fety Please follow them at time of planning and specification initial installation and any addition or reconfiguration Definition and Application 1 Panel runs are any two or more panels connected in a straight line 2 Panels mounted at right angles to panel runs are called support panels Height of support panels must be equal to the height of the panels in a run or 62 67 h for 80 85 h panels 48 53 ...

Страница 6: ...erformance beyond the basic individual component capacities given below Hanging work surfaces 60 or less wide o 250 lbs 18 deep o 200 lbs 24 deep o 200 lbs 30 deep Hanging work surfaces 66 96 wide o 250 lbs 24 deep with three work surface supports o 250 lbs 30 deep with four work surface supports Shelves 150 lbs Hanging storage pedestal Box File 25 lbs Pencil drawers 5 lbs Load capacities as liste...

Страница 7: ...ill be a panel height change refer to Connector Change of Height procedure Be sure to level panels before installing components Connecting Panels to Connectors Equal Height Panels Note Wherever your furniture plan calls for transaction counters mounted to panels please review the section Transaction Counter Installation before connecting the panels beneath 1 Place top draw block of connector on th...

Страница 8: ... the first panels top wedge block under the open half of the connector rods top draw block 4 Tighten connector rods Allen screw until panels are securely attached 5 After assembly of a run of panels adjust panel glides in bottom of all panels to level panel run and to put equal weight on all panel glides Panel End Cap Kit Use to trim the exposed hardware on the vertical end of a panel at the end o...

Страница 9: ... Install wedge block and threaded nut plate removed from top location to new height desired Begin by threading a screw into the threaded nut plate making sure the raised ridge around threads faces screw head this helps to properly locate the threaded plate Position one end of the threaded plate as shown through the access hole above the wedge block screw holes into place While holding its position...

Страница 10: ...a starting punch or nail Also stamp one between the two inline with the two At each of the three marks drill a 5 16 hole through the panel shell 9 Reinstall panel shell bottom wedge block and hanger frame be sure to evenly align panel shell side to side Tighten all screws 10 Position top wedge block in new position lowered the same distance calculated in step 3 above Scribe a mark at the center po...

Страница 11: ...on back side of filler Position filler trim and press firmly into position Make sure profiled end of filler trim is at top and positioned flush with top of connector or panel top cap Wall Hanger Strips Note Wall hanger strips must be used only on a structural wall constructed in either of the following manner as a minimum Composite Board drywall over Wood or Metal Stud Drywall must be 5 8 minimum ...

Страница 12: ...personal injury and or property damage Location and installation Note Wall hanger strip must be secured to wall with appropriate fastener every 6 1 Position the first wall hanger strip at the required location per furniture layout drawing Note that the end with the hole located closest to the end is the top Attach at top with fastener 2 Use a level to plumb wall hanger strip mark hole locations on...

Страница 13: ...For attachment to structural wall Note Structural wall should be constructed in either of the following manners as a minimum Composite Board drywall over Wood or Metal Stud Drywall must be 5 8 minimum on 2 x 4 studs minimum 24 on center maximum 14 height maximum retained at both floor and ceiling Metal studs must be C channel 20 ga minimum thickness Drywall must be attached by industry standards m...

Страница 14: ...owned If the power distribution harness needs to be removed remove the power block from mounting bracket use a small prybar or flat blade screwdriver to press down plastic tab of power block on either side of the mounting bracket center tab until you can push the power block through 2 Simply make sure the polarized ends are appropriately matched and press together You should hear an audible click ...

Страница 15: ...ide cover 2 Rotate conduit to the right or left and add Power Entry cover Secure with two screws provided Power Entry is now ready for electrician to hardwire the connection to the building supply End Feed and Ceiling Feed cables connect to power distribution block male terminals on end of block WARNING Risk of Fire or Electrical Shock Each panel must be connected to only one source of electrical ...

Страница 16: ... top channel 2 While holding that end in position press and run finger along the top edge seating the rest of the lip under the top channel Connector Trim Covers Trim covers are completely installed on all post connectors except 4 way connectors which have a base post but no trim cover Trim covers pivot at the base and hold their position with a latch that engages the connector To release the trim...

Страница 17: ... the end cap latch catches the top channel hook Confirm by pulling back on the top of the end cap To Remove 1 Use a flat blade screw driver to pry down on the end cap latch beneath the panel end trim 2 When the latch clears the top channel hook pull back on the top of the end cap until the end cap hooks disengage from the baseplate Panel Top Channel Top Channel Hook Baseplate End Cap Hook Rotate E...

Страница 18: ...es can be adjusted in 1 inch increments on either panels or wall tracks Typical work surface heights are o Machine usage full time keying 25 from floor to top surface o Sit down Typical desk usage 28 30 depending on size of person 29 most normal o Stand up height 36 42 Set top of cantilever at 1 below desired work surface height To install cantilever support arms 1 Engage either left hand or right...

Страница 19: ... size of person 29 most normal o Stand up height 36 42 Set top of cantilever at 1 below desired work surface height To install cantilever support arms and work surface support bracket 1 Engage either left hand or right hand support arm in the appropriate panel side or wall hanger strip at the desired height See illustration The cantilever support arm must rest fully beneath the work surface and fl...

Страница 20: ...ed on all three support brackets Note early AO1 AO2 style retainers are used with cast aluminum cantilever support arms button pin screws are used with pressed steel cantilevers 8 Attach the work surface to the rear corner bracket with two screws tighten screws securely 9 Use work surface connecting plates to join corner work surface to adjoining work surfaces 10 Adjust hex screw at front of canti...

Страница 21: ...p tooth of work surface support bracket brackets are handed into slotted channel of panel frame or wall hanger strip as shown at right Then rotate bottom of bracket down into position of slotted channel Typical height for installation is approximately 28 from floor to the top of the support bracket 2 With the panel clips firmly seated lower the peninsula work surface onto the brackets as shown bel...

Страница 22: ...d align in both directions Attach counter to supports with 12 10 x 1 Flat Head Philips screws Pencil Drawer Installation 1 Attach drawer bearers to work surface as shown at right with flat head wood screws supplied Note Closed end of drawer bearers face rear of work surface 2 Use drawer bearer dimensions spacing shown below wherever pencil drawer is desired End Support Use to replace finished end ...

Страница 23: ...pendicular with panel or wall and lock shelf end panel in place by pushing down on end panel to seat the bracket Tap firmly with plastic mallet to ensure end panel is fully seated on hanger frame or wall hanger strip 4 Position end panels perpendicular to wall and slide shelf straight in between shelf end panels just above the mounting screws Seat shelf pan securely on the mounting screws and tigh...

Страница 24: ... board against hanger clips and down to engage the mounting screws securely into the hanger clip notches Marker Board Maintenance Notes Use only dry erasable markers never use permanent markers If permanent marker is accidentally used remove marks by writing over the marked area with dry erasable marker and immediately wiping it clean Board can be wiped clean with a standard felt eraser Use specif...

Страница 25: ...om of the slide mechanism just behind the drawer front Simultaneously lift the drawer box slightly away and repeat on the other side of the drawer 3 Now hold both sides of the drawer box and pull toward you to disengage the tabs supporting the rear of the drawer box pull drawer away entirely Remove each drawer 4 Level storage cabinet by adjusting each of the four glides until the top surface of th...

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