
TROUBLESHOOTING INDICATIONS
Alarm/Warning
Context
Cause/Remedy
References
28707-10:
Safety chain circuit open
SAU2
Faulty (SFT led on)
Check circuits of Brakes, Motor
thermal switch, Overtravel
·
Circuit diagram
·
SAU2 Tables
·
Consult cause/remedy with
PCINT programme
Normal operation
Check the safety circuit
·
Use of safety circuit test de-
vice (connector X113)
Check the dynamic braking
enabling contact (C3G-DBU3)
·
C3G
Plus
and Robot Circuit
Diagram
·
Module C3G-DBU3 circuit on
Circuit diagram
·
Consult cause/remedy with
PCINT programme
61440-10:
SAX xxx motion under no servo
control
After an emergency or
blackout
Parking brakes
oxidised/Perform 4-5
emergency stops at low speed
paying attention to the stopping
spaces needed.
·
Consult cause/remedy with
PCINT programme
63492-11:
SAX xxx drive brake locked
Executing the DRIVE ON
command
·
Check for the presence of 25 V
on power device G100
·
C3G
Plus
and Robot Circuit
Diagram
·
Power contactors closure
check (brakes circuit and
connector X6 SAU2).
·
Short circuits check on
brakes circuit from SAU2 to
motor.
·
SAU2 signals tables on Cir-
cuit diagram.
·
Consult cause/remedy with
PCINT programme
63493-11.
SAX xxx DC bus or motor cable
short circuit
Executing the DRIVE ON
command or during DRIVE
ON status
Check whether the motor
windings are open or in short
circuit.
Short circuit or open circuit
check on motor wiring from
SAU2 to motor.
If there is no short circuit or
open circuit , replace the Axis
power module.
·
C3G
Plus
and Robot Circuit
Diagram
·
SAU2 signals tables on Cir-
cuit diagram.
·
Consult cause/remedy with
PCINT programme
61442-11:
SAX xxx following error out of
range
During a movement of the
normal automatic work cycle
Unbalancing of motor
phases/check fuses and
impedance of the motor
winding.
·
C3G
Plus
and Robot Circuit
Diagram
Resolver reading
problems/Check the resolver
windings and annex “22’ DIFF.
2-AXIS I/O INTERFACE
ANNEX”
·
Consult cause/remedy with
PCINT programme
Robot collision with alarm
61442-11: SAX xxx following
error out of range
Robot collision during work
cycle
Calibration position check (for
example, execute instruction
MOVE TO $CAL.SYS).If the
position is not correct, the
system may have calculated a
wrong resolver speed value.
Run the turn_set procedure on
the axes to be positioned.
·
Consult chapter 2 of the
manual, step 11 “TURN_SET
Operation” (for turn_set oper-
ation)
·
61441-13:
SAX xxx bad resolver
reading
During normal automatic
work cycle
Check the resolver windings
·
C3G
Plus
and Robot circuit
diagram
·
62468-13:
SAX xxx resolver open or
short circuit
Check the mobile parts of
wiring on board robot
·
Consult cause/remedy of
PCINT programme
MAINTENANCE
C3G
Plus
7-38
08/0702
problems
of
operation
Содержание C3G Plus
Страница 6: ...This page has been intentionally blank UPDATING LIST C3G Plus D 08 0702 ...
Страница 7: ...C3G Plus PREFACE 05 1199 i PREFACE C3G Plus VERSIONS SDLP SDMP SDHP C3G Plus VERSIONS DDMP DDHP ...
Страница 14: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 22: ...This page has been intentionally blank SAFETY REGULATIONS C3G Plus 1 8 02 1299 SAFETY REGULATIONS ...
Страница 24: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 26: ...This page has been left intentionally blank INSTALLATION C3G Plus 2 ii 01 0498 SUMMARY ...
Страница 48: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 61: ...SAMPLE CONNECTION OF C3G EMC2 C3G Plus OPERATOR INTERFACE 07 1200 3 13 EMERGENCY CONTROL C3G EMC2 ...
Страница 120: ...This page has been left intentionally blank OPERATOR INTERFACE C3G Plus 3 72 05 1199 C3G Plus KIT IVECO ...
Страница 122: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 127: ...C3G Plus INTEGRATION GUIDE 06 0400 4 5 SYSTEM I O ...
Страница 143: ...Additional I O modules C3G Plus INTEGRATION GUIDE 01 0498 4 21 parallel i o additional modules ...
Страница 158: ...This page has been intentionally blank INTEGRATION GUIDE C3G Plus 4 36 06 0400 SERIAL I O AND PDL2 TOOLS ...
Страница 160: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 182: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 188: ...This page has been intentionally blank Operations and Maintenance Manual C3G Plus ...
Страница 190: ...This page has been left intentionally blank MAINTENANCE C3G Plus 7 ii 00 1097 GENERAL RULES ...
Страница 192: ...This page has been left intentionally blank MAINTENANCE C3G Plus 7 2 00 1097 PREVENTIVE MAINTENANCE ...
Страница 195: ...Main C3G Plus Connections C3G Plus MAINTENANCE 08 0702 7 5 FUNCTIONAL LAYOUTS C3G Plus sdlp sdmp sdhp VERSIONS ...
Страница 198: ...Axes Control Circuit MAINTENANCE C3G Plus 7 8 00 1097 FUNCTIONAL LAYOUTS C3G Plus sdlp sdmp sdhp VERSIONS ...
Страница 205: ...Power Supply Distribution Page 1 of 2 C3G Plus MAINTENANCE 01 0498 7 15 FUNCTIONAL LAYOUTS C3G Plus ddmp VERSIONS ...
Страница 206: ...Power Supply Distribution Page 2 of 2 MAINTENANCE C3G Plus 7 16 01 0498 FUNCTIONAL LAYOUTS C3G Plus ddmp VERSIONS ...
Страница 207: ...Machine 1 Axes Control Circuit C3G Plus MAINTENANCE 01 0498 7 17 FUNCTIONAL LAYOUTS C3G Plus ddmp VERSIONS ...
Страница 208: ...Machine 2 Axes Control Circuit MAINTENANCE C3G Plus 7 18 04 0799 FUNCTIONAL LAYOUTS C3G Plus ddmp VERSIONS ...
Страница 209: ...Serial and Parallel Line Connections C3G Plus MAINTENANCE 04 0799 7 19 FUNCTIONAL LAYOUTS C3G Plus ddmp VERSIONS ...
Страница 221: ...SAFETY CIRCUIT TEST DEVICES Connector X113 test device C3G Plus MAINTENANCE 04 0799 7 31 diagnostic C3G Plus ...
Страница 225: ...X30 connector test device C3G Plus MAINTENANCE 01 0498 7 35 diagnostic ...
Страница 232: ...This page has been left intentionally blank MAINTENANCE C3G Plus 7 42 00 1097 CIRCUIT DIAGRAMS ...
Страница 255: ...SOFTWARE OPERATIONS FOR CONTROLLER REPLACEMENT 2 2 C3G Plus MAINTENANCE 01 0498 7 65 SYSTEM SOFTWARE ...
Страница 264: ...This page has been intentionally blank 7 74 08 0702 MAINTENANCE C3G Plus LIST OF SPARE PARTS ...
Страница 265: ...OPERATOR S NOTES C3G Plus NOTES ...
Страница 266: ...C3G Plus NOTES ...