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ATICS-DIO_D00080_03_M_XXEN / 04.2021

Periodic verification and service

9.5.1 Removing the existing ATICS®

Description applies to ATICS-…-DIO.

1. Record settings on the existing ATICS®. The settings should match the entries in the checklist

(see checklist, included in the scope of delivery).

2. Disconnect the device from the power supply or switch on the bypass switch. Switch existing

ATICS® to manual operation, switch to position "0" and secure against unintentional switch-
on (see chapter „Connecting the ATICS® safely“ on p. 31).

3. Remove connections
4. Remove the ATICS®

ATICS-2-DIO

: Undo the mounting screws on the top green

plug connector and remove the connector (A).

ATICS-4-DIO

Undo the mounting screws of the upper green plug connec-
tors and remove the two plug connectors.

Afterwards, loosen the fastening screws of the bottom green
plug connector and remove the connector (B).

Remove the three connector plugs (C).

Содержание ATICS Series

Страница 1: ...80_03_M_XXEN 04 2021 ATICS DIO ATICS 2 63A DIO ATICS 2 80A DIO ATICS 4 80A DIO ATICS 4 125A DIO ATICS 4 160A DIO Automatic transfer switching devices for safety power supplies Software version D333 V1...

Страница 2: ...18 Uhr 6 3 Cent 30 Sek brige Zeit 6 3 Cent Min Mobilfunk h her abh ngig vom Mobilfunktarif Reparatur Reparatur Kalibrier und Austauschservice Londorfer Strasse 65 35305 Gr nberg Germany Telefon 49 64...

Страница 3: ...use 11 3 System description 13 3 1 Properties 13 3 1 1 Product description 13 3 1 2 Changeover 13 3 1 3 Messages 13 3 1 4 Other functions 13 3 2 Functional safety 13 3 2 1 Product life cycle managemen...

Страница 4: ...stening inserting and securing connections 41 4 3 Other functions 42 4 3 1 Sealing the transparent cover 42 4 3 2 Manual mode 42 4 3 3 Lock transfer switching device with a padlock 42 5 Commissioning...

Страница 5: ...ting example History 65 7 3 3 2 Operating example Config logger 66 7 3 4 Menu 4 Settings 66 7 3 4 1 Settings menu 1 Changeover 67 7 3 4 2 Settings menu 2 Voltage 69 7 3 4 3 Settings menu 3 Current 70...

Страница 6: ...5 Replacing the ATICS 91 9 5 1 Removing the existing ATICS 92 9 5 2 Installing a new ATICS 94 10 Technical data 95 10 1 Tabular data 95 10 2 T V test report according to VDE 0100 Part 710 99 10 3 T V...

Страница 7: ...m risk of danger that can lead to death or serious injury if not avoid ed I Caution Indicates a low level risk that can result in minor or moderate injury or damage to property if not avoided i Inform...

Страница 8: ...recommended by Bender Catastrophes caused by external influences and force majeure Mounting and installation with device combinations not recommended by the manufacturer This operating manual and the...

Страница 9: ...injury Reference signs must always be clearly legible Replace damaged or illegible signs immedi ately Make sure that the dimensions of the BSV battery supported safety power supply the gen erator set...

Страница 10: ...10 ATICS DIO_D00080_03_M_XXEN 04 2021 Intended use...

Страница 11: ...ublic DIN VDE 0100 718 Emergency power supplies Heating air conditioning ventilation cooling EDP data centres Fire extinguisher and sprinkler systems Several versions of the ATICS are available They d...

Страница 12: ...12 ATICS DIO_D00080_03_M_XXEN 04 2021 System description...

Страница 13: ...permissible voltage range Voltage monitoring line 1 2 input and line 3 output Automatic return to the preferred line on voltage recovery Monitoring for short circuits at the output or at the distribut...

Страница 14: ...c verification and service on p 89 3 3 Application example Preferred supply Redundant supply e g generator ATICS 2 63A DIO Changeover between preferred and redundant line MK2430 MK800 TM800 CP9xx Alar...

Страница 15: ...on in systems according to DIN VDE 0100 710 VDE 0100 Part 710 with a changeover period 15 s or even 0 5 s 3 5 The ATICS functions 3 5 1 The automatic transfer switching device If the preferred supply...

Страница 16: ...back within 10 seconds when voltage is restored on the preferred supply Therefore the ATICS can be used in IT sys tems with a requirement for a changeover period t 0 5 s IT systems with operating the...

Страница 17: ...ATICS DIO_D00080_03_M_XXEN 04 2021 17 ATICS DIO...

Страница 18: ...ine 1 Voltage line 2 Voltage output ATICS Alarm failure line 1 Alarm failure line 2 Switch position Time delay t pulse Pulse time 15 30 ms t 0 Dead time t on 1 Response delay ALARM failure voltage lin...

Страница 19: ...ATICS DIO_D00080_03_M_XXEN 04 2021 19 ATICS DIO t Imp t 0 t Imp 0 1 t off 1 t Imp t 0 t Imp 2 0 1 t 2 1 t on 2 2 tion with delay on release Switching back to line 1 if line 2 has failed...

Страница 20: ...age line 2 Voltage output ATICS Alarm failure line 1 Alarm failure line 2 Switch position Time delay t pulse Pulse time 15 30 ms t start Switch on delay after complete power failure Measuring time app...

Страница 21: ...ATICS DIO_D00080_03_M_XXEN 04 2021 21 ATICS DIO...

Страница 22: ...failure voltage line 1 t off 1 Delay on release ALARM failure voltage line 1 t off 2 Delay on release ALARM failure voltage line 2 t 2 1 Return transfer delay time t GenStart Generator start up delay...

Страница 23: ...EN 04 2021 23 ATICS DIO Switching back to line 1 normal operation with delay on release Measuring time approx 50 ms Measuring time approx 50 ms Measuring time approx 50 ms k suppressed until then t Im...

Страница 24: ...nsfer switching device will be dead When the generator is switched off the ATICS cannot check the redundant line Test the generator at re gular intervals and the transfer switching device to make sure...

Страница 25: ...switch position 4 Manual mode of the device indicates the switch position 5 Allen key for manual mode 6 Transparent cover for changeover switch manual mode sealable 7 Wiring diagram for lines 1 2 and...

Страница 26: ...on 5 Manual mode of the device indicates the switch position 6 Allen key for manual mode 7 Transparent cover for changeover switch manual mode sealable 8 Wiring diagram for lines 1 2 and 3 9 Three cod...

Страница 27: ...electrical operating area or in a sound proof distribution board In manual mode ATICS can be held in switch position 0 and locked with a padlock 4 1 Mounting ATICS is suitable for DIN rail mounting o...

Страница 28: ...r the connector plug of the measuring current transformer 80 A 125 A version 160 A version without plug connector Required tools Use the following tools to connect the power unit and the control cable...

Страница 29: ...the top and bottom terminal cover A by using a screwdriver 2 Remove the terminal cover D C N 1 Place the ATICS on the top edge of the rail 2 Use a screwdriver to pull down the lower yellow slide lock...

Страница 30: ...selectivity to overcurrent devices downstream of the IT systems The connecting wires between the automatic transfer switching devices and the overcurrent protective device downstream are to be laid s...

Страница 31: ...tightened enough Consider a stripping length of 20 mm and do not use ferrules when connecting lines 1 2 and 3 Observe assignment of ATICS terminals Note especially that the two supplies are always con...

Страница 32: ...o monitor the switch position of the transfer switching and monitoring device NC NC grey Not used 24 34 44 21 white 3 alarm relays 1 N O contact each 21 common ground for the three alarm relays IN2 IN...

Страница 33: ...vice NC NC grey Not used 24 34 44 21 white 3 alarm relays 1 N O contact each 21 common ground for the three alarm relays IN2 IN3 IN4 IN2 4 GND white 3 digital inputs A B black BMS bus connection NC NC...

Страница 34: ...Connection examples ATICS basic configuration I Warning Risk of destruction if connected incorrectly The terminals marked with are intended for Bender internal purposes only If this is ignored the AT...

Страница 35: ...ATICS DIO_D00080_03_M_XXEN 04 2021 35 ATICS DIO ATICS 4 DIO...

Страница 36: ...4 Connection examples ATICS with bypass switch I Warning Risk of destruction if connected incorrectly The terminals marked with are intended for Bender internal purposes only If this is ignored the AT...

Страница 37: ...ATICS DIO_D00080_03_M_XXEN 04 2021 37 ATICS DIO...

Страница 38: ...38 ATICS DIO_D00080_03_M_XXEN 04 2021 Mounting and connection ATICS 4 DIO...

Страница 39: ...ATICS DIO_D00080_03_M_XXEN 04 2021 39 ATICS DIO...

Страница 40: ...alarms from the ATICS transfer switching device Mutual monitoring for failure 4 2 5 3 SCADA systems Supervisory Control and Data Acquisition If messages from the ATICS transfer switching device are to...

Страница 41: ...ith without ferrules tightening torque 5 Nm Ensure that the lines are short circuit and earth fault proof Use a slotted screwdriver of 2 5 x 0 4 mm to connect the three connector plugs C Stripping len...

Страница 42: ...ally Check and make sure that the message Manual mode appears on the display Only then can the Allen key be used to set the changeover switch to manual mode Enabling manual mode Variant A Open the tra...

Страница 43: ...ovide at least two places for MK alarm indicator and test combinations or TM alarm indicator and operator panels or CP9xx These panels display messages from the ATICS automatic transfer switching devi...

Страница 44: ...vice re minders should not normally be notified For this purpose this setting must be disabled here factory setting 5 1 2 ATICS messages on the BMS bus channel use ATICS 2 DIO BMS chan nel Entry in th...

Страница 45: ...ription Operating message Alarm mes sage Error 1 1 Line 1 228V Line 1 Voltage Voltage Phase seq left unbalance 2 2 Line 2 183V Line 2 Voltage Voltage Phase seq left unbalance 3 3 Position 1 Switch pos...

Страница 46: ...arm on the digital input on p 46 The following different channel assignment applies to the Test settings in the Interface Profile menu BMS chan nel Entry in the menu 1 Alarm meas values Description Op...

Страница 47: ...gue and action must be taken 5 2 Setting and testing according to the checklist The settings made at the factory take into account a total changeover period t 0 5 s and switching back to the preferred...

Страница 48: ...fer switching device are document ed in the checklist Please carry out all the work outlined in the list and log each test step Keep the checklist with this manual in the vicinity of the device 5 3 Ad...

Страница 49: ...ARM lights up Alarm present LED COM flashes Communication via BMS bus INFO ESC Query standard information Exit menu function without changing parameters TEST Call up test menu change parameters scroll...

Страница 50: ...rm status kein Alarm no alarm Alarm 1 Date alarms switch back lock manual mode bypass mode countdown timer for return transfer time 6 Date 7 Measured value of insulation resistance 6 2 2 Display durin...

Страница 51: ...A test is used to check the device function There are several ways to call up the test menu Select standard display and then press the TEST button on the front panel of the device for at least one sec...

Страница 52: ...nerator and Control Test Communication cannot be accessed via gateway COM465 CP700 i If manual mode is selected for changeover transparent cover open or digital input set to manual changeover no chang...

Страница 53: ...in this switch position The changeover period t 1 2 is displayed The device does not switch back to the preferred line until the RESET button has been pressed Cancel Return to test menu The date of th...

Страница 54: ...ate Date of the last changeover 2 Test Date on which the next test is due Save Date of last changeover is saved as test date 1 Save Saves the date of last changeover as test date as long as that date...

Страница 55: ...the test duration Cancel Return to test menu The messages from this test are also stored in the history memory The date of the test is saved to send a reminder for the next test once the test interval...

Страница 56: ...l use on p 44 6 2 4 Reset function A RESET is used to reset the alarm and fault messages for the device as well as to disable the switch back lock of the changeover function There are several ways to...

Страница 57: ...l Return to reset menu i There are different possibilities to disable the switch back lock via gateway COM4xx CP700 etc Via menu Select RESET Switch back lock Requirement Parameter setting must be pos...

Страница 58: ...onths 5 Alarm 120mo Alarm value for maximum number of operating months Delete Increase value by 200 days this is only possible when the alarm value is already exceeded 7 Changeover I 0 Number of chang...

Страница 59: ...splay will appear after the start Abb 7 1 ATICS 2 DIO ATICS 4 DIO Press the MENU button to open the main menu The following buttons can be used in the main menu Select menu items Confirm the selected...

Страница 60: ...rough the menus Exit 1 Alarm meas values 3 History Logger 5 Control 2 Changeover 6 Digital Input 7 Info 1 Changeover Exit 2 Voltage 3 Current 4 Relay 5 Digital Input 6 Data logger 7 Language 8 Interfa...

Страница 61: ...device shows the alarm sta tus for each menu item no alarm alarm 7 3 1 1 Alarm meas values ATICS 2 DIO Menu Description Exit Exit Alarm meas values menu go up one menu level 1 Line 1 228V Line 1 Meas...

Страница 62: ...hase L1 or No CT connected fault 8 I 2 33A Load current in the TN system on phase L2 or No CT connected fault 9 I 3 37A Load current in the TN system on phase L3 or No CT connected fault 10 I N 0A Loa...

Страница 63: ...quency 29 Unbalance 0 Line 2 Unbalance of phases L1 L2 L3 30 Phase seq left Line 2 Phase sequence of the phases L1 L2 L3 31 t 1 2 356ms Changeover period t 1 2 of the last test The following different...

Страница 64: ...TEST dd mm yy Date of the last test TEST or last changeover LAST SWITCH 7 3 3 Menu 3 History Loggers The device saves the history of alarm messages measured values settings tests and service measures...

Страница 65: ...service code see chapter Messages with error code or service code on p 84 7 3 3 1 Operating example History 1 Use the arrow buttons to select the re quired entry The most recent entry ap pears first o...

Страница 66: ...s been enabled When opening one of those settings menus the password entry screen appears automatically After entering a valid password all settings menus except the Service menu are freely accessible...

Страница 67: ...make settings for specific operat ing conditions P 81 7 3 4 1 Settings menu 1 Changeover The times set in this menu determine the timing of a changeover Observe also the time diagrams in the chapter...

Страница 68: ...ue Line G L1 L2 Failure line 1 failure line 2 AV SV SV AV Fail norm supply Fail safet supply SV UPS UPS SV Fail safet supply Failure UPS SV BSV BSV SV Fail safet supply Failure BSV Explanation of abbr...

Страница 69: ...ne Setting range 2 s 180 min only active when System Line G Resolution of setting 1 s 5 s 1 min 7 3 4 2 Settings menu 2 Voltage In this menu you can make settings for voltage monitoring on line 1 and...

Страница 70: ...ce monitoring enabled off Phase sequence monitoring disabled Observe also the time diagrams 7 3 4 3 Settings menu 3 Current In this menu you can adjust settings for current monitoring short circuit de...

Страница 71: ...monitoring enabled off CT connection monitoring disabled Note External interference from loads can cause false tripping In this case the func tion has to be disabled 7 3 4 4 Settings menu 4 Relay In t...

Страница 72: ...alarm relay is per manently set to 1 Function GenSt 2 Relay mode N C T Menu items 4 12 inactive Select relay 1 Use the arrow button to go to the alarm relay setting Press the button 2 Use the arrow b...

Страница 73: ...2 Relay mode N O N O operation Relay only switches in the event of an alarm N C N C operation Relay only switches in the event of an alarm N O T N O operation Relay switches in the event of an alarm o...

Страница 74: ...d out when there are 24 volts there In the 0V setting the selected function is carried out when there are 0 volts there It is for this reason that you should always set unused digital inputs to off Se...

Страница 75: ...ngeover is carried out In generator mode the genera tor start relay is also switched The test is completed when the output is reset 1 Switch to switch position 1 0 Switch to switch position 0 2 Switch...

Страница 76: ...lso activated this has no effect The function of the input activated first has priori ty If digital input 1 is no longer activated the function of the digital input with the next number up will be act...

Страница 77: ...e of the 500 memory locations of the EEPROM memory is limited to approx 100 000 memory accesses If one change to a measured value is saved every second the end of the service life of the EEPROM is rea...

Страница 78: ...language Changes take effect immediately 2 Deutsch 3 Fran ais 4 Polski 7 3 4 8 Settings menu 8 Interface Set the device address for the connection to the internal BMS bus Change the device address con...

Страница 79: ...g for channel assignment for alarms meas values and BMS channels TEST Alternative setting see p P 46 and P 64 7 3 4 9 Settings menu 9 Clock Time and date are required for displays in the History Logge...

Страница 80: ...gs menu Password Settings go up one menu level 1 Password Change the password for the Settings menu Setting range 000 999 Resolution of setting 1 2 Status Enable Disable the password protection for th...

Страница 81: ...made 7 3 5 Menu 5 Control This menu offers various options for controlling individual devices or the entire system Menu item Function Page Exit Exit Control menu go up one menu level 1 TEST Call up t...

Страница 82: ...ady in case you have any queries by telephone You can also reach the INFO menu by choosing standard display and then pressing the INFO button on the front panel of the device Line 1 Device type Line 2...

Страница 83: ...ror code or service code on p 84 The message is on channel 6 of the BMS bus Short circuit distribu tion board Short circuit detected Eliminate short circuit Failure distribution board No voltage on li...

Страница 84: ...1 xx 4 xx 9 xx Fault message from the internal memory monitoring Contact the Bender service 3 10 Prewarning The max number of operating hours will be reached in one year For functional safety SIL 2 re...

Страница 85: ...set ups do not supply sufficient current for switching the coils of the ATICS Can also be caused by missing or improperly installed bridge on the output side The fault can also be caused by an imper m...

Страница 86: ...be disabled in the menu Settings Interface Failure monitoring ATICS does not switch over In the last line on the display it indicates t 0 xx s ATICS is waiting for the time delay t 0 to elapse and dis...

Страница 87: ...other device of the same type This may be nec essary if a device is replaced or if several devices are to be configured for similar tasks ATICS is continuously further developed and maintained This al...

Страница 88: ...88 ATICS DIO_D00080_03_M_XXEN 04 2021 Periodic verification and service...

Страница 89: ...rical installations and stationary equipment in Special installations or locations DIN VDE 0100 Group 700 1 year According to TRBS1203 the tests must be carried out by a qualified person The person ca...

Страница 90: ...n the ATICS and the Torx screws of the connectors on the incoming and outgoing lines of the automatic transfer switching device to make sure they are tight 9 3 Cleaning ATICS may only be cleaned with...

Страница 91: ...onditions for operation with the bypass switch Wiring must be carried out according to Connection examples ATICS with bypass switch on p 36 The following must bet set in Settings menu 6 Dig input 1 Fu...

Страница 92: ...s switch Switch existing ATICS to manual operation switch to position 0 and secure against unintentional switch on see chapter Connecting the ATICS safely on p 31 3 Remove connections 4 Remove the ATI...

Страница 93: ...a screwdriver to pull the lower yellow slide lock C downwards and raise the ATICS slightly from below ATICS 4 DIO Remove lower green plug connector Use a screw driver to pull the two lower yellow sli...

Страница 94: ...the middle of the cover in each case Undo the Allen screws of the terminals C Remove the green plug connectors D at top and bottom Remove the black bridge E at the bottom Undo the mounting screws and...

Страница 95: ...0 V Frequency range fn 48 62 Hz Crest factor 1 2 Number of switching cycles mechanical 8000 Short circuit currents see table Short circuit currents on p 98 Short circuit current Icc and fuses see tabl...

Страница 96: ...hangeover to preferred line alarm input for operating theatre lights alarm input for other devices Relay output 1 Switching element 1 potential free changeover contact Operating mode adjustable N O or...

Страница 97: ...0721 3 2 2M4 Long term storage IEC 60721 3 1 1M12 Terminals Power section Connection directly to ATICS for plug connections and the 160 A version screw type terminals rigid flexible conductor sizes 10...

Страница 98: ...Current rated as conditional short circuit with gG fuses according to DIN Conditional short circuit current Icc kA eff Associated fuse rating A gG 30 80 30 100 50 80 50 125 40 160 Current rated as co...

Страница 99: ...ATICS DIO_D00080_03_M_XXEN 04 2021 99 ATICS DIO 10 2 T V test report according to VDE 0100 Part 710...

Страница 100: ...100 ATICS DIO_D00080_03_M_XXEN 04 2021 Technical data 10 3 T V certificate regarding functional safety...

Страница 101: ...N 61558 1 Amendment 2 VDE 0570 1 Amendment 2 2008 12 DIN EN 61558 1 A1 VDE 0570 1 A1 2009 11 The standards marked with were part of the test conducted by T V S d 10 5 Ordering information Type Descrip...

Страница 102: ...DIN rail mounting B92057252 D00162 ATICS BP 2 80A SET Bypass switch set Ie AC 80 A comprising Bypass switch 80 A single 2 pole sequence of operation I I II II with auxiliary contact bridge terminal co...

Страница 103: ...Bender measuring device interface COM465 BMS Ethernet gateway for the connection of the Bender measuring device inter face to TCP IP networks MK2430 alarm indicator and test combination MK800 alarm i...

Страница 104: ...de www bender de All rights reserved Reprinting and duplicating only with permission of the publisher Bender GmbH Co KG PO Box 1161 35301 Gr nberg Germany Londorfer Str 65 35305 Gr nberg Germany Tel 4...

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