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Troubleshooting

Operating Instructions 1280-7/1281-7 - 00.0 - 01/2023

203

Error

2114

Stepper motor X Functional error

• Update software
• Check the stepper motor
• Replace the control

Error

2152

Stepper motor X Overcurrent

• Update software
• Check the stepper motor

Error

2156

Stepper motor X Overtemperature

• Update software
• Check the stepper motor

Error

2214

Stepper motor Y Functional error

• Update software
• Check the stepper motor
• Replace the control

Error

2252

Stepper motor Y Overcurrent

• Update software
• Check the stepper motor

Error

2256

Stepper motor Y Overtemperature

• Update software
• Check the stepper motor

Error

2314

Stepper motor Z Functional error

• Update software
• Check the stepper motor
• Replace the control

Error

2352

Stepper motor Z Overcurrent

• Update software
• Check the stepper motor

Error

2356

Stepper motor Z Overtemperature

• Update software
• Check the stepper motor

Error

2914

Stepper motor calculation error

• Update software

Error

3100

AC-RDY timeout,
DC link voltage has not reached
the defined threshold.

• Check mains voltage
• If mains voltage is OK, replace control unit.

Error

3101

High voltage error,
mains voltage > 290V for a long time.

• Check mains voltage
• Stabilize the mains voltage

Error

3102

Low voltage error (2

threshold)

(mains voltage < 150V AC)

• Check mains voltage
• Stabilize the mains voltage

Information

3103

Low voltage warning (1

threshold)

(mains voltage < 180V AC)

• Check mains voltage
• Stabilize the mains voltage

Warning

3104

Pedal is not in
position 0

• Take your foot off the pedal when switching

on the controller

• Check the pedal setting

Error

3105

U24V short circuit

• Disconnect 37-pin plug, if error 3105

persists, replace control unit.

• Test inputs/outputs for 24V short circuit

Error

3106

U24V (I²T) overload

• One or more of the magnets defective

Information

3107

Foot pedal not connected

• Connect pedal to enable starts by foot pedal

and intermediate stops.

Information

3108

Speed limited due to insufficient
mains voltage

• Check mains voltage

Error

3131

U60V short circuit

• Update software
• One or several stepper motors defective
• Replace the control

Group

Number

Description

Corrective

Содержание 1280-7

Страница 1: ...1280 7 1281 7 Operating Instructions ...

Страница 2: ... GmbH and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of Dürkopp Adler GmbH Copyright Dürkopp Adler GmbH 2023 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Страница 3: ... 4 6 3 Operating the pneumatic edge guide 24 4 7 Contour guide 25 4 7 1 Adjusting the contour guide 25 4 7 2 Operating the contour guide 27 4 8 Knee button option for 1280 28 4 9 Differential feed 29 4 9 1 Fullness distribution controlled by the stepper motor option 29 4 9 2 Pneumatically controlled fullness distribution option 33 4 10 Light barrier 35 4 10 1 Aligning the light barrier 35 4 10 2 A...

Страница 4: ...5 8 Navigation menu 82 5 9 Settings 82 5 9 1 User Configuration 83 5 9 2 Setting the language 84 5 9 3 Adjusting the brightness 85 5 9 4 Adjusting the audio volume 85 5 9 5 Information 86 5 9 6 Machine Configuration 88 5 9 7 Service 91 5 9 8 Global parameters 98 5 9 9 Software update 105 5 9 10 Manual data transfer 106 5 9 11 Searching settings 109 5 10 Tutorials 109 5 11 Login Logout 111 5 12 Sof...

Страница 5: ...orming a software update 171 6 Maintenance 173 6 1 Cleaning 174 6 2 Lubricating 176 6 2 1 Checking the lubrication of the machine head 177 6 3 Servicing the pneumatic system 177 6 3 1 Adjusting the operating pressure 177 6 3 2 Draining the water condensation 178 6 3 3 Cleaning the filter element 179 6 4 Parts list 180 7 Setup 181 7 1 Checking the scope of delivery 181 7 2 Removing the transport lo...

Страница 6: ... 1281 7 00 0 01 2023 9 Disposal 199 10 Troubleshooting 201 10 1 Customer Service 201 10 2 Messages of the software 201 10 3 Errors in sewing process 207 11 Technical data 209 11 1 Requirements for fault free operation 209 11 2 Recommended threads 210 ...

Страница 7: ...ct and store them in a place where they are readily available 1 1 For whom are these instructions intended These instructions are intended for Operators This group is familiar with the machine and has access to the instructions Specifically chapter Operation p 15 is important for the operators Specialists This group has the appropriate technical training for performing maintenance or repairing mal...

Страница 8: ...e and installation Steps to be performed via the software control panel The individual steps are numbered First step Second step The steps must always be followed in the specified order Lists are marked by bullet points Result of performing an operation Change on the machine or on the display control panel Important Special attention must be paid to this point when performing a step Information Ad...

Страница 9: ...re always from the user s point of view 1 3 Other documents The machine includes components from other manufacturers Each man ufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and na tional regulations The proper use of the built in components is described in the corresponding manufacturer s instructions ...

Страница 10: ...use Unauthorized modifications to the machine Use of untrained personnel Use of unapproved parts Transport Dürkopp Adler cannot be held liable for breakage and transport damages Inspect the delivery immediately upon receiving it Report any damage to the last transport manager This also applies if the packaging is not damaged Leave machines equipment and packaging material in the condition in which...

Страница 11: ...amage the machine Only use original parts from the manufacturer Transport Use a lifting carriage or stacker to transport the machine Raise the machine max 20 mm and secure it to prevent it from slipping off Setup The connecting cable must have a power plug approved in the relevant country The power plug may only be assembled to the power cable by qualified specialists Obligations of the operator F...

Страница 12: ... symbols used in warnings Warnings in the text are distinguished by color bars The color scheme is based on the severity of the danger Signal words indicate the severity of the danger Signal words Signal words and the hazard they describe Symbols The following symbols indicate the type of danger to personnel Signal word Meaning DANGER with hazard symbol If ignored fatal or serious injury will resu...

Страница 13: ...r even fatal injury if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored Puncture Crushing Environmental damage Icon Type of danger DANGER Type and source of danger Consequences of non compliance Measures for avoiding the danger WARNING Type and source of danger Consequences of non compliance Measures for avoiding the dan...

Страница 14: ... in environmental damage if ignored This is what a warning looks like for a hazard that could result in property damage if ignored CAUTION Type and source of danger Consequences of non compliance Measures for avoiding the danger NOTICE Type and source of danger Consequences of non compliance Measures for avoiding the danger ...

Страница 15: ...nsport station 2 Side sewing material support surface 3 Table air nozzle setting throttle valves 4 Pedal 5 Control 6 Dirt suction container 7 Contour guide 8 Machine head 9 Control panel WARNING Risk of injury from live moving and cutting parts as well as from sharp parts Improper use can result in electric shock crushing cutting and punctures Follow all instructions provided ...

Страница 16: ...industrial use The machine may only be set up and operated in dry conditions on well maintained premises If the machine is operated on premises that are not dry and well maintained then further measures may be required which must be compatible with DIN EN 60204 31 Only authorized persons may work on the machine Dürkopp Adler cannot be held liable for damages resulting from improper use 3 3 Declara...

Страница 17: ...the hook thread Adjusting the thread tension 4 2 Switching on and off the machine Fig 2 Switching on and off the machine To switch the machine on and off 1 Turn the main switch 1 to the I position The machine starts up The control and the control panel of the machine start up The machine performs a reference run and is afterwards ready for sewing 2 Turn the main switch 1 to the O position The mach...

Страница 18: ...change threading of needle thread and hook thread etc is described in the separately included Pegasus Operating Instructions The Pegasus Operating Instructions are included in the accessories of the machine WARNING Risk of injury from sharp and moving parts Puncture or crushing possible If possible operate the machine head only when the machine is switched off ...

Страница 19: ...ant You will know that threading mode 3 is active when the user interface with the threading diagram 2 is shown on the display All relevant machine functions are set to safety stop in order to be able to thread the machine You can select the Stitch type 1 you wish to use in the threading diagram 2 p 79 The edge guide in its initial position 4 automatically moves to the correct position so that you...

Страница 20: ...the compressed air supply p 19 to manually move the edge guide 8 towards the sewing foot 4 Slide the cover 7 to the right 6 5 The cover 7 opens towards the bottom Fig 5 Threading diagram 3 6 The threading diagram 9 for the machine head is shown on the inside of the cover 7 The types of stitches are grouped by colors 4 Edge guide in initial position 5 Suction hose 6 Slide to the right 7 Cover 8 Edg...

Страница 21: ...the compressed air supply 1 Pull the blue ring 1 found under the sewing table on the pneumatic system in arrow direction 2 The compressed air supply is disconnected You can now move the edge guide p 17 manually Important You need to keep the following in mind Disconnecting the compressed air supply will return any such units as a connected stacker to their initial position To connect the compresse...

Страница 22: ...assembling the fabric sliding plate 1 Fig 8 Disassembling and assembling the fabric sliding plate 2 WARNING Risk of injury from sharp and moving parts Puncture or crushing possible Do not put the machine back into operation until AFTER the fabric sliding plate has been assembled 1 Fabric sliding plate 2 Contour guide 3 Magnets 4 Tabletop cut out ...

Страница 23: ... with the fabric sliding plate 1 up and off the magnets 3 2 Swivel the fabric sliding plate 1 aside 1280 Hang up the fabric sliding plate 1 on the sewing table using the bracket 5 on the side with the notch on the hook 6 1281 Set down the fabric sliding plate 1 on the delivery table 7 The bottom section of the machine head is now freely accessible e g for threading cleaning Assembling the fabric s...

Страница 24: ...m sliding up between the sewing foot 1 and the mechanical edge guide 2 during sewing To adjust the mechanical edge guide 1 Loosen the 2 screws 3 2 Movethemechanicaledgeguide 2 towardsthesewingfootinthe area of the slotted hole 4 3 Tighten the 2 screws 3 WARNING Risk of injury from sharp and moving parts Puncture or crushing possible Proceed with utmost caution when adjusting the settings and perfo...

Страница 25: ...ew ing material guide 2 during sewing To adjust the pneumatic edge guide 1 Loosen the adjusting wheel 3 2 Slide the edge guide 2 up close blue arrow to the sewing foot 1 3 Tighten the adjusting wheel 3 Fig 12 Sewing material guide 2 As the pneumatic edge guide 2 is extendable it can be used for guiding and trimming the edge of the material In this setting the pneumatic edge guide 2 will move away ...

Страница 26: ...matic edge guide for manual fabric cutting 2 once The edge guide switches ON OFF 2 Perform a long press on the button Pneumatic edge guide for manual fabric cutting 2 The window for the setting parameters 3 opens 3 You can change the setting parameters 3 to your requirements The new values are adopted automatically 4 Press briefly outside of the setting parameters 3 The display returns to the main...

Страница 27: ...rial the height of the contour guide can be varied by adjusting the opening angle between the top metal tongue 5 and the bottom metal 6 with the adjusting wheel 1 At the same time the sewing piece WARNING Risk of injury from sharp and moving parts Puncture or crushing possible Proceed with utmost caution when adjusting the settings and performing the function test 1 Adjusting wheel 2 Sewing foot 3...

Страница 28: ...aterial To adjust the height of the opening angle to the thickness of the sewing material 1 Turn the adjusting wheel 1 to adjust the height of the opening angle Position 01 lowest height Position 20 greatest possible height Travel path of the contour guide Fig 15 Adjusting the contour guide 1 Adjusting the travel path crosswise to the sewing direction To adjust the travel path crosswise to the sew...

Страница 29: ...e stop 11 4 7 2 Operating the contour guide Fig 16 Operating the contour guide You can open and change the setting parameters 3 and the modes for the contour guide 6 easily using the quick access icons 2 on the control panel found on the main page To operate the contour guide 1 Briefly press the button Contour guide 1 once The contour guide switches ON OFF 2 Perform a long press on the button Cont...

Страница 30: ...1 5 appears in the setting parameter 3 6 Press briefly outside of the setting parameters 4 The display returns to the main screen Information You can use the program parameters on the control panel p 123 7 6 Contour guide to program the contour guide 4 8 Knee button option for 1280 Fig 17 Knee button You can use the knee button 1 to retract extend the contour guide during the sewing process To ope...

Страница 31: ...ally controlled top and bottom feed and fullness distribution by a mechan ically adjusted differential setting for top and bottom feed 4 9 1 Fullness distribution controlled by the stepper motor option Fig 18 Fullness distribution controlled by the stepper motor 1 The stepper motor for the differential top feed 2 is a positioning drive and located above the sewing table on the right side of the se...

Страница 32: ... of addi tional fullness always applies to the selected section to which you wish to add fullness A distinction is made between Differential bottom feed Setting of program parameters p 123 7 3 Differential bottom feed Programming the stepper motor controlled differential bottom feed p 140 Differential top feed Setting of program parameters p 123 7 19 Differential top feed Programming the stepper m...

Страница 33: ...n easily configure the buttons additional fullness for the differential bottom feed 2 p 123 7 3 Differential bottom feed additional fullness for the differential top feed 3 p 123 7 19 Differential top feed as quick access icons 1 p 157 1 Quick Access Icons 2 Button additional fullness for the differential bottom feed 3 Button additional fullness for the differential top feed ...

Страница 34: ...dditional fullness for the differen tial bottom feed 4 the window for the value range of additional full ness for the differential top feed 6 opens 2 Use the minus plus 5 button to adjust the value 3 Press in a blank area The value is adopted and displayed to the user in the upper bar 7 Fig 22 Fullness distribution controlled by the stepper motor 4 4 Value range of additional fullness for differen...

Страница 35: ...on option Fig 23 Pneumatically controlled fullness distribution 1 To adjust the fullness 1 Turn the adjusting wheel bottom feed 1 Increased fullness Turn the adjusting wheel bottom 1 further into the plus range Reduced fullness Turn the adjusting wheel 1 further into the minus range 2 Turn the adjusting wheel top feed 2 Increased fullness Turn the adjusting wheel top feed 2 further into the plus r...

Страница 36: ... p 138 Differential top feed Setting of program parameters p 123 7 19 Differential top feed Programming of the pneumatic differential top feed p 143 The entire seam can be divided in up to 5 freely selectable seam sections Parameters can be set individually for each section The activation of ad ditional fullness always applies to the selected section for which fullness had been set mechanically be...

Страница 37: ...eight of the edge trimmer knife The alignment of the light beam 6 must be such that it hits the reflecting foil 4 concentrically from the circle 5 in the front part of the reflecting foil WARNING Risk of injury from sharp and moving parts Puncture or crushing possible Proceed with utmost caution when adjusting the settings and performing the function test 1 Screw 2 Screw 3 Slotted hole 4 Reflectin...

Страница 38: ...Loosen the screw 2 6 Move the holder 9 with the light barrier 7 in the area of the slotted hole 3 7 Tighten the screw 2 4 10 2 Adjusting the light barrier intensity Fig 25 Adjusting the light barrier intensity Proper setting The LED 3 on the potentiometer 1 lights up orange permanently To adjust the intensity of the light barrier 1 Turn the potentiometer 1 counterclockwise as far as it will go The...

Страница 39: ...d check the seam course The laser beam 3 shows the position of the seam Helpful for wing pock ets or side seam pockets in the area of the pocket opening Proper setting The laser marking lamp 1 must be set such that the laser beam 3 is positioned on the left needle 2 as viewed with the direction of sewing Information You must use the program parameters on the control panel p 123 7 22 Laser marking ...

Страница 40: ...tinues until completion before the machine stops to allow you to perform the threading procedure To use the thread monitor 1 Confirm the warning Thread breakage on monitor 1 2 3 on the control panel 2 with a press of OK The display on the screen automatically switches to threading mode p 78 2 Re thread the thread p 17 3 Exit threading mode 4 Start a new sewing process Information You can use globa...

Страница 41: ...r You can open and change the setting parameters 4 easily using the quick access icons 1 on the control panel found on the main page WARNING Risk of injury from moving parts Crushing possible While stacking is in progress DO NOT reach into the working area of the flip clamping alternating stacker 1 Quick Access Icons 2 Button Trigger stacking process manually 3 Button Stacker 4 Setting parameters ...

Страница 42: ...m a long press on the button Stacker 3 The window for the setting parameters 4 opens 4 You can change the setting parameters 4 to your requirements The new values are adopted automatically Removing stacked pieces To remove stacked pieces 1 Press the pedal for opening the clamping stacker 5 and keep it there The flip stacker opens 2 Remove the stacked pieces 4 13 2 Operating the clamping stacker Fi...

Страница 43: ...process is executed once 2 Briefly press the button Stacker 3 once The stacker switches ON OFF The stacking process is executed not executed Stacking process Once the sewing material is fully sewn and has reached the level of the clamping stacker 6 the clamping stacker 6 moves towards the stacker tray 5 in arrow direction 7 The sewing material is deposited automatically on the stacker tray 5 3 Per...

Страница 44: ...ill change positions in arrow direction depending on the programming after every seam after every sequence remains in one position 2 inactive As soon as the sewing piece s center of gravity is shifted over the edge of the sewing table 7 by the roll out device 8 the stacking clamp 6 extends and fixes the sewing piece in place at the sliding edge 4 of the delivery table 3 Additional blowing nozzles ...

Страница 45: ...s 3 The stacker modes for separating 12 can be set to active inactive as needed The new settings are adopted automatically 4 In Mode 2 13 press into the submenu Change after x parts to the other side The window containing the setting parameters 14 Separating the parts after stacking opens 5 You can adjust as needed in the setting parameter 14 the number of parts after which the separation of the p...

Страница 46: ... p 123 7 10 Stacker to program the stacker 4 14 Air nozzles 4 14 1 Adjusting the air nozzles 1280 in the tabletop Fig 34 Adjusting the air nozzles 1280 in the tabletop 1 Fig 35 1 Air nozzles facing the stacker 2 Air nozzles facing the sewing head 3 Alignment approx 11 00 and 01 00 o clock 4 Alignment approx 12 00 and 03 00 o clock ...

Страница 47: ...Alignment approx 12 00 and 03 00 o clock 4 supports the feed of material to the sewing head during the sewing process 4 14 2 Adjusting the air nozzles 1281 in the tabletop Fig 36 Adjusting the air nozzles 1281 in the tabletop 1 Fig 37 Adjusting the air nozzles in the tabletop 2 1 Air nozzles facing the sewing head 2 Air nozzles facing the stacker 3 Alignment approx 08 00 and 10 00 o clock 4 Alignm...

Страница 48: ...e sewing material 1 on the sewing table above the air nozzles 2 Log in as a Default Technician p 111 on the control panel 3 Test the air supply using the Input Output Test p 91 menu item The air should slightly lift the sewing material allowing you to push the sewing material towards the sewing head stacker using merely 2 fingers almost automatically Information If the sewing material is not pushe...

Страница 49: ... numbered air nozzle 1 in the tabletop 5 The numbered table air nozzle 1 is adjusted individually or as part of a group To adjust the air supply intensity using the throttle valve 1 Loosen the screw 4 2 Turn the throttle valve 3 Blowing air more intense Turn clockwise Blowing air less intense Turn counterclockwise 3 Tighten the screw 4 Information You can use the program parameters on the control ...

Страница 50: ...air supply intensity 2 To adjust the air supply intensity using the adjusting wheel 1 Turn the adjusting wheel 6 Blowing air more intense turn towards Blowing air less intense turn towards Information You can use the program parameters on the control panel p 123 7 4 Table blowing to program the air nozzles 7 6 Adjusting wheel 7 Air nozzles ...

Страница 51: ...pply intensity using the throttle valve under the fabric sliding plate 1 Disassemble the fabric sliding plate 10 2 Loosen the screw 12 3 Turn the throttle valve 11 Blowing air more intense Turn clockwise Blowing air less intense Turn counterclockwise 4 Tighten the screw 12 To adjust the air supply intensity using the throttle valve in the contour guide 1 Loosen the screw 13 2 Turn the throttle val...

Страница 52: ...the thickness of the sewing material ensuring that the sewing material is guided properly during the sewing process The sewing material is fed to the roll out device 2 along the sewing head on the side In addition the puller prevents material blockage The roll out device 2 is used to safely position the sewing material for chain cutting and for subsequently rolling it out into the stacker This en ...

Страница 53: ... 5 for sewing unit 1280 7 Fig 44 Transport station 3 Transport station with rods including joint for additional lifting lowering 5 for sewing unit 1281 7 1 Adjusting wheel 2 Roll out device 3 Puller 4 Sewing foot 5 fixed rods 1 Adjusting wheel 2 Roll out device 3 Puller 5 Rods including joint for additional lifting lowering ...

Страница 54: ...djusting wheel 1 More pressure Turn clockwise Less pressure Turn counterclockwise 3 Push the adjusting wheel 1 down in arrow direction 5 The adjusting wheel 1 is locked 4 15 2 Operating the puller Fig 46 Operating the puller 1 You can open and change the setting parameters 3 easily using the quick access icons 1 on the control panel found on the main page 1 Adjusting wheel 2 locked 3 Arrow directi...

Страница 55: ...rements The new values are adopted automatically Puller speed Puller faster increase the value if the sewing piece curls at the edge guide Puller slower reduce the value if the sewing piece is pushed away from the edge guide Information You can use the program parameters on the control panel p 123 7 13 Puller Roll out device to program the puller 4 15 3 Operating the roll out device Fig 47 Operati...

Страница 56: ...Roll out device 2 button The roll out device is switched ON OFF 2 Perform a long press on the button Roll out device 2 The window for the setting parameters 3 opens 3 You can change the setting parameters 3 to your requirements The new values are adopted automatically The roll out device transports the sewing piece to the stacker Information You can use the program parameters on the control panel ...

Страница 57: ...hen sewing starts at the trousers hem The pneumatic swing out device with stamp on the tabletop can swivel The position on the left 1 indicates the initial position of the stamp The blue arrow indicates the swivel direction of the stamp The position on the right 2 indicates the completed swivel movement of the stamp When the sewing process has finished the stamps lower to position 2 before the sew...

Страница 58: ...e distance of stamps 5 and 7 can be set individually as needed and to match the size of the sewing material To adjust the stamp positions 1 Loosen screw 6 and or screw 8 2 Slide stamp 5 and or stamp 7 to the desired position in their respec tive slot 3 3 Tighten screw 6 and or screw 8 Important The pneumatic hose 9 must have enough play to keep it from being torn off during the swiveling process 3...

Страница 59: ... The mouse station 2 is used to fix the seam ends e g of the trousers hem in place in order to guide the sewing material during the sewing process It moves along the guide rail 1 from the end stop rear 5 to the end stop front 6 The retrieval device 4 automatically pulls the mouse station 2 back to the start position at the end stop rear 5 WARNING Risk of injury from sharp and moving parts Puncture...

Страница 60: ...e 4 out smoothly on the worktable with the sewing direction 2 Loosen all tommy screws 1 3 Set the guide rail 3 such that it is mirror inverted to the contour of the sewing piece 4 and tighten the corresponding tommy screw 1 The metric measuring scale 2 is a useful tool for this task 4 Position the end stop rear 5 at the end of the sewing piece 4 and tighten the tommy screw 1 1 Tommy screw 2 Metric...

Страница 61: ...lever 1 is usually open as the end stop front 11 opens it auto matically see step 5 3 Insert the sewing piece 4 between the mouse plate 6 and the mouse clamp 5 Push the mouse clamp 3 down manually in arrow direction 10 The sewing piece 4 is fixed in place with the needle 9 and clamped in position in the mouse station Important To achieve a good sewing result the position 7 of the sewing piece 4 sh...

Страница 62: ...5 is triggered automatically The lever 1 is moved in arrow direction 17 by the end stop front 11 The mouse clamp 4 opens towards the top in arrow direction 14 The sewing piece 4 detaches from the needle 9 and thus from the mouse station 13 Fig 54 Operating the mouse station 3 6 The mouse station 13 is pulled back by the retrieval device p 61 until it abuts on the end stop rear 18 11 End stop front...

Страница 63: ...e station 1 Loosen the tommy screw 3 2 Shift the position of the weight 4 on the mouse mechanics 5 More pulling force Shift the weight 4 outward Less pulling force Shift the weight 4 inward 3 Tighten the tommy screw 3 To adjust the retrieval speed of the mouse station 1 Pull the adjusting wheel 1 to the front The adjusting wheel 1 is released 3 2 Turn the adjusting wheel 1 Speed higher Turn clockw...

Страница 64: ...ght barrier recognition 2 Start mode 2 Inseam side seam Manual sewing start Manual sewing via pedal then activate the auto matic sewing start after xxxx cm 3 Start mode 3 Side seam Manual sewing start Manual sewing via pedal then press pedal to activate automatic sewing start 4 Sewing length until automatic sewing start Only relevant for start modes 2 and 3 Setting the seam length in cm until auto...

Страница 65: ...Operating the workstation 1280 7 1 4 Advance the sewing pieces under the sewing foot until you reach the needle 1 To ensure that the feed dogs will safely catch the sewing material 5 The marking lamp 3 optional p 37 indicates the seam course Fig 57 Operating the workstation 1280 7 2 6 Hold the sewing pieces 2 in place with the left hand 4 and align them at the same time The marking lamp 3 optional...

Страница 66: ... the middle finger of your right hand 5 allowing the middle tongue 6 of the contour guide 7 to slide between the sewing pieces 2 8 Press the pedal backwards and sew the first part of the seam manually Fig 59 Operating the workstation 1280 7 4 9 Press the knee button p 28 press the pedal forwards The contour guide 7 p 27 extends crosswise to the seam At the same time the middle tongue 6 of the cont...

Страница 67: ... the sewing process depending on the equipment with holding stamp puller with roll out device 15 The puller 11 in the transport station 9 lowers To keep the sewing pieces 2 from slipping To support the feed of the sewing pieces 2 16 The roll out device 10 holding stamp in the transport station 9 lowers To ensure reliable chain cutting To transport the sewing pieces 2 away from the sewing area and ...

Страница 68: ...er on the worktable Important You should first mirror invert the guide rail to the seam p 58 as the seam will otherwise run out of the sewing material or the seams will have inconsistent widths Fig 61 Operating the workstation 1281 7 1 4 Insert the sewing pieces 3 into the mouse station 1 at the end stop rear 5 and fix them in place with the needle 2 p 59 Information You achieve the best sewing re...

Страница 69: ... optional p 37 indicates the seam course Fig 63 Operating the workstation 1281 7 3 7 Press the pedal backwards To manually sew the first part of the seam in the area of the pocket hip curve 10 The marking lamp 9 optional makes it easier to align the sewing pieces 3 in the area of the pocket hip curve 10 6 Advance the sewing pieces under the sewing foot until you reach the needle 7 Marking lamp 3 S...

Страница 70: ...orwards The contour guide 12 p 27 extends crosswise to the seam At the same time the middle tongue 11 of the contour guide 12 slides between the sewing pieces 3 Fig 65 Operating the workstation 1281 7 5 10 Press the pedal backwards 11 Keep the pedal depressed until the machine switches to automatic sew ing start You can program the length of the seam section p 70 3 Sewing pieces 11 Middle tongue 1...

Страница 71: ... slipping To support the feed of the sewing material 15 The roll out device 15 in the transport station 14 lowers To ensure reliable chain cutting To transport the sewing material away from the sewing area and to the stacker Fig 67 Operating the workstation 1281 7 8 16 The mouse station 1 reaches the end stop front 18 The opening of the mouse clamp 17 is triggered automatically The sewing pieces 3...

Страница 72: ...19 Manually remove the pieces from the stacker 4 19 Foot pedal Fig 68 Foot pedal The foot pedal is a standard component of the machine Information There are various options for the manual sewing by foot pedal 1 which is converted into an automatic sewing start You can use the program parameters on the control panel p 123 7 2 6 Start mode to program start mode 1 2 or 3 19 Foot pedal ...

Страница 73: ...sing the Commander Pro control panel 5 1 1 Starting up the screen To start up the screen 1 Turn on the main switch of the machine p 15 The machine starts up The control initializes The start screen is displayed 5 2 LED light strip Fig 70 Control panel LED light strip The color of the LED light strip 1 indicates to the user to which mode the machine is currently set There are 4 colors all assigned ...

Страница 74: ...e submenus the user can switch between entries by scrolling Manual entries to change names or numerical values can be made with a long press or a quick double click The switch of a program sequence or of the quick access icons is made using the interaction Drag and drop When the control panel has finished starting up you can immediately access the user interface The tiles on the control panel can ...

Страница 75: ... program 6 is always highlighted in bold and displayed as a red seam 9 next to the sewing graphics 3 immediately on the sewing material 8 The red seam 9 in the sewing graphics 3 changes along with each program change in the program sequence 5 The red arrow 7 indicates the sewing direction The quick access panel 4 holds the tiles 10 that are used to change the program parameters They can be customi...

Страница 76: ...t sequences and enter the sequence programming level with a press of the symbol p 150 Program name Display of the number and name of the current program Piece counter Display in accordance with the counting setting A press of the symbol takes the user to the option for adjusting additional settings p 114 Context sensitive help The information about the desired symbol is displayed Short press The h...

Страница 77: ... respective error code that have occurred until this point will be displayed Navigation menu A press of this button always takes the user to the navigation menu with the following options Sequence Programming Program Parameters Settings Tutorials Logout Change current user p 82 Sequence Programming Access via the main screen or the navigation menu p 150 Program Parameters The parameter view with d...

Страница 78: ...nding measuring unit is displayed to make this task easier The new numerical value is adopted into the white line Dark tiles The dark tiles can be set to active or inactive by pressing on them A tap of the tile will trigger the desired process once Dark tiles with a lower blue corner A press of such a tile automatically takes the user to the parameter section where values can be input and changed ...

Страница 79: ...he entire user interface 2 is grayed out The screen is locked All machine functions are locked The machine is not ready for sewing To activate the machine functions 1 Perform a long press on the sewing head 3 highlighted in white The sewing head 3 is highlighted in black The screen lock is canceled The screen is active and can be used immediately using the touch display All machine functions are a...

Страница 80: ... and 516 4 at the top left To call up the threading diagram 5 1 Press the tile Threading mode 1 on the quick access panel 6 The user interface with the threading diagram 5 opens 2 Press the desired stitch type 401 2 515 3 or 516 4 at the top left The stitch type 401 2 set to active is displayed in the window You can toggle back and forth between the stitch types 401 2 515 3 or 516 4 3 Press Close ...

Страница 81: ...79 5 5 1 Threading diagram Depending on the sewing equipment the machine can be threaded as a 2 4 or 5 thread variant 2 thread variant Stitch type 401 2 thread chain stitch seam Fig 75 Stitch type 401 4 thread variant Stitch type 515 4 thread safety seam Fig 76 Stitch type 515 ...

Страница 82: ... numerical value is entered that is not within the specified value range the software will automatically adopt the limit value which is closest to your entry from the value range You can input numerical values 1 using the buttons or or by typing on the integrated on screen keyboard Fig 78 Entering numerical values 1 Numerical value 2 On screen keyboard 3 Specified value range 4 Invalid numerical v...

Страница 83: ...invalid numerical values 4 by automatically inputting the value range limit Each specified value range 3 is given in brackets below the buttons or 5 7 Changing program or sequence names The names of the individual programs or sequences can be changed manually To change the names for programs and sequences 1 Select the corresponding program Program Parameters Sequence Programming 2 Select the progr...

Страница 84: ...fault User 1 The factory setting for the Default Technician requires that the technician enter their username and password technician 25483 p 111 The Default Technician has more far reaching authorizations than the Default User Displayed in the settings is the user interface Default Technician 2 After a restart of the machine the user interface is changed back to the Default User 1 To programming ...

Страница 85: ... below 5 9 1 User Configuration The 1 4 User Configuration allows the currently logged in user to customize the software user interface to their specific needs To access the User Configuration 1 Press the symbol to bring up the navigation pane The navigation menu opens Fig 81 User Configuration 1 2 Press Settings 1 This opens the Settings user interface Fig 82 User Configuration 2 1 Settings 2 Use...

Страница 86: ...language You are in the User Configuration p 83 1 Press on the submenu 1 Language A list 2 holding the language selection opens 2 Press on the desired language 3 The language of the control panel is changed immediately Fig 84 Setting the language 2 When making changes to text e g when changing program sequence names p 81 the user can switch to a different language using the integrated keyboard To ...

Страница 87: ... the brightness You are in the User Configuration p 83 1 Go to the Brightness 1 display and enter the desired value using the buttons 2 The brightness of the control panel is adjusted 5 9 4 Adjusting the audio volume Here you can adjust the volume of the audio output Fig 86 Adjusting the audio volume To adjust the audio volume You are in the User Configuration p 83 1 Go to the Audio Volume 1 displ...

Страница 88: ...ol panel and the machine To access the information 1 Press the symbol to bring up the navigation pane This opens the navigation user interface Fig 87 Information 1 2 Press Settings 1 This opens the Settings user interface Fig 88 Information 2 3 Press the option Information 2 on the left You are on the Information screen Displayed on the right side is a variety of symbols 3 1 Settings 2 Information...

Страница 89: ...H 1 5 3 Software Version Display of the software version for the touch panel and the machine control 1 5 4 Software Licenses Software license information 1 5 5 Counter Counts the number of cycles programs since the initial installation of the machine Machine life time counter This counter cannot be reset 1 5 6 Control Control unit type and its serial number 1 5 7 Control panel Info Show the inform...

Страница 90: ... tional equipment enabled here affects the global parameters and the program parameters that can be selected and modified Selection Setting 1 Setting 2 1 1 1 Class Select the delivery state of the machine class 1 1 1 1 Sewing unit for long closing seams 1 1 1 2 Sewing head Shows information about the machine 1 1 1 2 4 Pegasus EXT 3216 1 1 1 2 5 Pegasus EXT 3216H Jeans 1 1 1 3 Stitch type 2 thread ...

Страница 91: ...acker 1 1 4 Thread monitor A classic chain thread monitor the thread monitor is designed to monitor the thread during the sewing process When detecting thread breakage it stops the machine at the end of the seam You can select up to 3 thread monitors No thread monitor 1 thread monitor 2 thread monitors 1 1 5 Pneumatic edge guide for manual fabric cutting Edge guide for trimming the edge of the fab...

Страница 92: ... thread tension release is used to support the safe chain cutting when serging 3 thread seams Value range ON OFF 1 1 13 Laser marking lamp Laser marking lamp for displaying and checking the course of the seam Useful for sew ing wing side seam pockets in the area of the pocket opening at the bartack Value range ON OFF 1 1 14 Differential Selection for differential top and bottom feed for full ness ...

Страница 93: ...t pedal if available 1 2 1 3 Test Puller Test roll out device Function test of the puller and the roll out device 1 2 1 3 1 Lower the transport station The puller front and the roll out device rear are attached to the transport station These are brought into position for their use when lowering Value range ON OFF 1 2 1 3 2 Lower the puller Value range ON OFF 1 2 1 3 3 Lower the roll out device Val...

Страница 94: ...tep per motor M2 NOT successfully performed Check 1 the proximity switch 2 the distance to the reference switch 3 the run of the stepper motor OK 1 2 1 6 2 Reference bottom differential feed Reference run for stepper motor M1 successfully performed OK 1 2 1 6 3 Calibration factor top feed Value range 0 250 1 2 1 6 4 Calibration factor bottom feed Value range 0 250 1 2 1 6 5 De energize stepper mot...

Страница 95: ... 250 1 2 1 7 Test sewing drive 1 2 1 7 1 Needle position UP DOWN 1 2 1 7 2 Speed Enter the speed for the sewing motor test Value range 100 6500 rpm 1 2 1 7 3 Start sewing drive Start sewing drive Value range ON OFF 1 2 1 8 Test foot pedal Manual sewing Function test of the foot pedal for manual sewing Foot pedal position Select to view foot pedal position Foot pedal position is displayed Selection...

Страница 96: ... same time 1 2 2 1 2 Reset The grid is empty Press Display of grid view returns to list view 1 2 2 2 Test output Allows the user to test the outgo ing signals E g the function of the sewing foot lift pedal sword etc List View Y01 Sewing foot Y02 Thread tension Y03 Contour guide Y04 Stacker Y05 Down holder Y05 Puller Down holder Y07 Roll out device Y08 Contour guide blowing Y10 Differential bottom ...

Страница 97: ...ected deselected directly in the grid 1 2 2 2 1 Grid view Select one multiple functions in grid view All functions are executed once at the same time 1 2 2 2 4 Auto on All functions are repeated con tinuously at the same time 1 2 2 2 2 Reset The grid is empty again Press Display of grid view returns to list view 1 2 2 3 RAM test Memory chip analysis E g to identify a defective RAM module RAM test ...

Страница 98: ...ion All the sequences will be reset to factory default and cannot be recalled Created sequences will be overwritten Or Cancel 1 2 3 3 Init sewing programs Kindly confirm initialisation All the parameters of Sewing programs will be reset to factory default and cannot be recalled Or Cancel 1 2 3 4 Master init Kindly confirm initialisation All Global parameters Sequences and Sewing pro grams will be ...

Страница 99: ...ove User Tutorials All User Tutorials will be removed Or Cancel 1 2 3 7 Remove vendor tutorials Confirm Remove vendor tutorial All vendor tutorials sets by default will be deleted Or Cancel 1 2 5 Logging Sub menu of Logging Filter All levels Debug Warning notice Assert Export Type to search Selection Setting 1 Setting 2 ...

Страница 100: ...ier detection facilitates material feed under the presser foot Default 0 2 Sec Value range 0 00 1 00 Sec 1 3 1 3 Automatic sewing start delay Delay for automatic sewing start for secure positioning of the sew ing material under the presser foot Default 0 1 Sec Value range 0 00 5 00 Sec 1 3 1 4 Delay of sewing foot lift after seam end The delay of the sewing foot lift at the seam end ensures that t...

Страница 101: ...t the end of the seam Default ON Value range ON OFF 1 3 2 4 Seam section with thread tension release in cm at the end of the seam Enter the seam section for thread tension release at the end of the seam This is used to support safe chain cutting when serging 3 thread seams Default 3 00 cm Value range 0 10 cm 1 3 3 Thread chain cut Setting the parame ters for optimum thread chain cut 1 3 3 1 Sewing...

Страница 102: ...efault 2 00 cm Value range 0 0 10 0 cm 1 3 4 Stacker down holder roll out device Adjusting the parameters for opti mum functioning of the stacker and the down holder 1 3 4 1 Down holder lift delay after The delay for lifting the down holder after the stacker has clamped the material is used to transfer the material into the stacker without sliding off from the tabletop Default 0 30 Sec Value range...

Страница 103: ...out into the stacker before taking over the stacker Default 0 3 Sec Value range 0 10 3 00 Sec 1 3 4 5 Minimum sewing length for stacking Enter the minimum seam length before the stacking process is to take place Default 20 cm Value range 20 100 cm 1 3 4 6 Stacker mode for separating For separating trouser parts right left or for large storage of several bundles 1 3 4 6 1 Mode 1 Right left alternat...

Страница 104: ...ing Number of parts after which the separation of the parts is supposed to take place Default 10 Pieces Value range 1 200 Piece s 1 3 4 6 3 Mode 3 Manual switch from right left A switch of the stacker position can only be performed with a press of the Manual switch button Value range ON OFF 1 3 4 6 4 Mode 4 Setting program related Setting program related means that the stacker setting can be store...

Страница 105: ... Seam length until thread monitor info active Seam length until thread monitor info is activated to avoid faulty detection at the beginning of the seam which can be caused by thread loops Default 2 0 Value range 0 0 10 0 cm 1 3 5 Sewing speed with thread monitor activated Sewing speed when the thread monitor is activated When the thread monitor is activated a certain sewing speed can be set from w...

Страница 106: ...wing speed for the main seams over all programs Sewing head EXT Default 6500 rpm Value range 100 6500 rpm Sewing head EXT H Default 5500 rpm Value range 100 5500 rpm 1 3 8 2 Max speed for manual sewing via pedal Setting the maximum allowed sewing speed for the main seams over all programs Sewing head EXT Default 6500 rpm Value range 100 6500 rpm Sewing head EXT H Default 5500 rpm Value range 100 5...

Страница 107: ...Up For safe feeding and sewing of the material the needle position at seam end DOWN is recommended If pieces of material are serged without the seam chain running out the needle position at seam end UP is necessary For this it is necessary to define the parameter under Needle position at bottom dead center see 1 3 6 Default DOWN Value range UP DOWN 1 3 15 Time to pull back the mouse station Time i...

Страница 108: ...tination e g USB port Next 2 Select activate single multiple programs Export 3 Transfer of the file to the USB port complete 1 7 1 2 Sequences This function allows to export sequences and their connected programs for import on another machine see above Setting 2 Export programs 1 7 1 3 Global Parameters Allows to export Global Parameters see above Setting 2 Export programs 1 7 1 4 Machine Configur...

Страница 109: ...is function sewing programs are imported 1 Choose import source e g USB port Next 2 Select activate single multiple programs Import 3 The import of the following files will overwrite existing programs where necessary Transfer complete Or press Cancel 1 7 2 2 Sequences This function allows to import sequences and their connected programs see above Setting 2 Import programs 1 7 2 3 Global Parameters...

Страница 110: ...hine Configuration which had been exported before see above Setting 2 Import programs 1 7 2 5 Customer Multimedia This file imports media files see above Setting 2 Import programs 1 7 2 6 Vendor Multimedia This function imports official media files provided by the vendor see above Setting 2 Import programs Selection Setting 1 Setting 2 ...

Страница 111: ... can select a setting directly by scrolling The parameter list shows the parameters related to the corresponding setting You can change these settings individually 2 Press Close The adjusted settings are stored and the display returns to the previ ous user interface 3 To exit Search settings press The Settings user interface opens 5 10 Tutorials The Tutorials menu contains instructions in the form...

Страница 112: ...ol panel short manual PDF file Control panel training PDF file A selection appears on the right Videos 4 PDF files 3 4 Select Desired video 4 Desired PDF file 3 The video 4 PDF file 3 is uploaded 5 Watch the video pressing Start and Stop Press the arrow at the top left to return to the Tutorials 6 View the PDF file by swiping up and down Press x at the top right to return to the Tutorials 2 2 Tuto...

Страница 113: ...mation If logged out the user can log back into the system at any time by entering the username user no password required There are two login options You can toggle between the Default User and the Technician user level Username user Password Username technician Password 25483 Login with username and password To log in with username and password 1 Enter username and password 2 Press on the symbol ...

Страница 114: ...ogram is required A sequence consists of a specific sequence of programs The program sequence can be configured to individual requirements 4 Quick access panel The quick access tiles can be used to directly adjust settings and values of the program parameters The quick access panel is composed of an arrangement of custom ized tiles on the start screen The quick access tiles are sequence specific a...

Страница 115: ...280 7 1281 7 00 0 01 2023 113 Reset to standard default factory setting Switch from the Sequence selection to Sequence Programming Switch from Sequence Programming to Quick Access Add Delete Back to previous page Close Active Inactive Icon Description ...

Страница 116: ...de 2 Press on the symbol Up the user can set the counter to counting up Down the user can set the counter to counting down Off the user can switch the counter off Counter 3 The counter can change the counter result using the corresponding buttons Or you can enter the desired number directly Count for every 4 __ programs The user can decide after how many programs the count mode Up Down is supposed...

Страница 117: ...am a template resets all previous param eters in the corresponding program and also changes the sewing graphics in accordance with the template 5 14 1 User interface Program parameters Fig 93 User interface Program parameters 1 To access the function Program parameters Press the symbol on the main page Go to the navigation menu and press the symbol 1 Tab 2 Program list 3 Program number 4 Program n...

Страница 118: ...can toggle between the tabs Sequence 2 and All Programs 3 The user can always tell which tab is active by the blue font placed against the dark background The tab Sequence 2 is active All programs included in this sequence are shown on the list 4 All parameters have been stored on this list 6 and can be configured individually to match the program 1 The view of the sewing graphics 5 has been inclu...

Страница 119: ...There are 7 preconfigured sewing programs available They either enable a direct sewing start or serve as a template for modification according to customer requirements Templates T01 are T04 are preconfigured ready to sew programs for closing the side seams Templates T05 are T06 are preconfigured ready to sew programs for closing the inseams Template T07 is designed for straight seams such as those...

Страница 120: ... 2 Press the desired template 1 2 or 3 A list with variants opens 3 Activate the desired variant with a press of the symbol 4 Press OK A warning notices appears reading All the parameters names of the program would be changed to template default and cannot be recalled 5 Press Cancel or Change Template Cancel The display returns to the previous user interface Change Template The user is prompted to...

Страница 121: ...closing T01 Side seam Back trouser on top Without fullness T02 Side seam Back trouser at bottom Without fullness T03 Side seam Back trouser on top With fullness T04 Side seam Back trouser at bottom With fullness Inseam closing T05 Inseam Back trouser on top T06 Inseam Back trouser at bottom Straight seams T07 Straight seams e g bedding comforters pillows ...

Страница 122: ...sewing graphics as well as all program related data Information The grid view contains a color indication for the programs This color indi cation can help with the selection of the programs see table Color indica tors in grid view Color indicators in grid view Fig 98 Copying program parameters 1 Used in one multiple sequences User in the current sequence Modified but not used in any sequence Not m...

Страница 123: ...user to switch to list view The list view 6 shows the program number 5 the name and the sewing graphics 4 The symbol List View 7 allows the user to return to grid view 4 5 Select one multiple programs 5 and press OK A warning notice reading Kindly confirm Copy appears All parameters and names of the program s would be changed as per program e g P51 and cannot be recalled 6 Press Cancel Copy Parame...

Страница 124: ...by scrolling The parameter list shows the parameters that are related to the corre sponding program and can be altered individually Press Close The adjusted settings are stored and the display returns to the previ ous user interface 3 Exit the parameter search with a press of The user interface Program parameters opens 5 14 6 Resetting program parameters Important The action of resetting the param...

Страница 125: ...the keyboard to type in the parameter name or the parameter number You can select a parameter directly by scrolling The parameter list shows the parameters matching the correspond ing program and you can change the settings to your individual requirements 2 Press Close The adjusted settings are stored and the display returns to the previ ous user interface 5 14 8 Adjusting the program parameters I...

Страница 126: ...he selected program Default 5500 rpm Value range 100 5500 rpm 7 2 2 Soft start Setting the sewing speed at the seam beginning as soft start for safe sewing start Value range ON OFF Other setting options 7 2 2 2 Softstart sewing speed Setting the sewing speed for the soft start If the speed is set too high safe sewing is not guaranteed Default 3000 rpm Value range 100 4000 rpm 7 2 2 3 Softstart sew...

Страница 127: ... OFF Other setting options 7 2 3 1 Length of chain at seam end Adjust the required chain length at the seam end This depends on the material Default 1 00cm Value range 0 00 10 00 cm 7 2 3 2 Overrun length after seam end for safe chain cut Setting the sewing length until the chain cut is activated Default 3 50cm Value range 1 00 20 00cm Symbol parameter Submenu setting ...

Страница 128: ...oot pedal Manual sewing start Manual sewing via pedal then activate the automatic sewing start after xxxx cm Value range ON OFF 7 2 6 3 Start mode 3 1 manual sewing start 2 contour guide 3 automatic sewing start by foot pedal Manual sewing start Manual sewing via pedal then press pedal to activate automatic sewing start Value range ON OFF 7 2 6 6 Sewing length until automatic sewing start Setting ...

Страница 129: ...e for each seam section 1 5 to turn the differen tial top feed increment value ON OFF separately via Fullness p 140 7 3 21 Fullness Increment for differential bottom feed Additional fullness for the differential bottom feed which will be added to the fullness differential that has been entered The quick access icon Fullness for the differential bottom feed on the main screen offers an easy way to ...

Страница 130: ...e that the sewing material is transported towards the stacker and does not get stuck on the table Default 100 cm Value range 0 500 cm 7 6 Contour guide Setting the parameters for the contour guide In case of seam thickness the contour guide can be raised within the seam section to pre vent material blockage at the thicker point Value range ON OFF 7 6 2 Seam length until the contour guide is lowere...

Страница 131: ...ad and is inserted 7 6 5 3 Mode 3 Contour guide is not directly in front of the sewing head and in rear position is inserted via the pedal and moves in front of the sewing head during the sewing process 7 6 5 4 Mode 4 Contour guide is not directly in front of the sewing head but is inserted It moves to the sewing head via the pedal 7 6 5 5 Mode 5 Manual sewing without automatic sequence 7 6 6 Cont...

Страница 132: ...sewing pieces closer to the stacker posi tion to ensure a safe stacking process Value range ON OFF 7 8 2 Seam length in cm until the stacking device swings out Default 15 cm Value range 1 30cm 7 8 3 Time in seconds until the swing out device swings back to its base position Default 0 20 Sec Value range 0 00 2 00 Sec 7 8 4 Swing out device position next to the sewing head Here you select the positi...

Страница 133: ...lue range 0 00 3 00 Sec 7 10 3 Stacker position for separating Enter the stacker position on the right or left for separating the parts Left Right 7 12 Stop in seam Setting of up to 3 sewing stops within one seam This can be used for example for attaching labels to the seam For this purpose the machine stops at the desired seam point and the label or similar can be added manu ally The automatic se...

Страница 134: ...in The speed is in relation to the sewing speed Value range 70 130 7 13 1 2 Seam length until puller is lowering Seam length in cm until the puller lowers Value range 10 250 cm 7 13 1 3 Seam length with puller down Seam length in cm with puller lowered Value range 10 250 cm 7 13 1 4 Seam length until the puller briefly lifts in between Seam length in cm until the puller briefly lifts Serves for in...

Страница 135: ...wering Seam length in cm until roll out device is lowering Value range 0 250 cm 7 13 2 2 Seam length with roll out device down Seam length in cm with roll out device down Value range 0 250 cm 7 13 2 3 Seam length until the roll out device stops Seam length in cm until the roll out device stops for chain cut Value range 1 0 20 0 cm 7 13 2 4 Speed of roll out device during sewing Speed of the roll o...

Страница 136: ... cm This serves to improve the quality of the seam and increase produc tivity as no manual trimming of the chain is necessary Unnecessarily long chain overhang is corrected here Default 1cm Value range 0 0 10 0 cm 7 16 Pneumatic edge guide for manual fabric cutting The edge guide for manual guiding and trim ming of the material edge is used for serging front trousers side seams The pocket open ing...

Страница 137: ...ge ON OFF 7 18 2 Seam length until waste suction starts Seam length in cm until waste suction starts Default 1 cm Value range 0 200cm 7 19 Differential top feed The entire seam can be divided in up to 5 seam sections Parameters can be set inde pendently for each section Value range ON OFF Cylinder view p 143 Symbol parameter Submenu setting ...

Страница 138: ...value ON OFF separately via Fullness p 145 7 3 21 Fullness Increment for differential top feed Additional fullness for the differential top feed which is added to the fullness entered differential The quick access icon Fullness for the differential top feed on the main screen offers an easy way to change the differential top feed increment value p 145 Symbol parameter Submenu setting ...

Страница 139: ...r cm you must first set the transport station to ON After that you must enter the seam length in the parameter 7 12 1 after which the transport station is to supposed to move up Value range ON OFF 7 21 1 Seam length in cm until the transport station is to be lowered Default 0 cm Value range 0 40cm 7 21 2 Delay until transport station moves up Default 0 Sec Value range 0 3 00 Sec 7 22 Laser marking...

Страница 140: ...ON OFF The Reduced Speed 8 can be switched ON OFF The Reduced Speed 8 is set in the measuring unit RPM and can only be adjusted within the range of values To enter the seam length 1 Set 7 3 Differential bottom feed to ON 5 Only if the 7 3 Differential bottom feed is switched on can the settings on the user interface 7 3 Differential bottom feed be adjusted 2 Inseam section 1 1 brieflypressthenumer...

Страница 141: ...calvaluefortheReduced Speed 8 If the appearing field is blue the function is enabled If the appearing field is gray the function is disabled 7 In seam section 1 1 press and hold the numerical value for the Reduced Speed 8 The integrated keyboard opens 8 Enter the desired Speed 8 in the active field 9 Press Ok The numerical value is stored and the display returns to the previous user interface 10 R...

Страница 142: ... sections 1 5 1 but it can be turned ON OFF separately for each individual seam section 1 5 1 The quick access icon Fullness for the differential bottom feed on the main screen offers an easy way to change the differential bottom feed in crement value 3 The Seam Length 2 is set in the measuring unit cm and can only be adjusted within the range of values The Fullness 11 can be switched ON OFF The F...

Страница 143: ...lue for the Seam Length 2 The integrated keyboard opens 3 Enter the desired Seam Length 2 in the active field 4 Press Ok The numerical value is stored and the display returns to the previous user interface 5 In seam section 1 1 briefly press the numerical value for the Fullness 9 If the appearing field is blue the function is enabled If the appearing field is gray the function is disabled 6 In sea...

Страница 144: ...rential bottom feed increment value 3 The integrated keyboard opens 15 Enter the desired differential bottom feed increment value 3 in the active field 16 Press Ok The numerical value is stored and the display returns to the previous user interface 17 Repeat the steps 1 16 for each seam section 1 5 1 The parameters can be adjusted separately for each seam section 1 5 1 It is possible for each seam...

Страница 145: ... ON OFF The Reduced Speed 8 can be switched ON OFF The Reduced Speed 8 is set in the measuring unit RPM and can only be adjusted within the range of values To enter the seam length 1 Set 7 19 Differential top feed to ON 5 Only if the 7 19 Differential top feed is switched on can the settings on the user interface 7 19 Differential top feed be adjusted 2 Inseam section 1 1 brieflypressthenumericalv...

Страница 146: ...calvaluefortheReduced Speed 8 If the appearing field is blue the function is enabled If the appearing field is gray the function is disabled 7 In seam section 1 1 press and hold the numerical value for the Reduced Speed 8 The integrated keyboard opens 8 Enter the desired Speed 8 in the active field 9 Press Ok The numerical value is stored and the display returns to the previous user interface 10 R...

Страница 147: ... all seam sections 1 5 1 but it can be turned ON OFF separately for each individual seam section 1 5 1 The quick access icon Fullness for the differential top feed offers an easy way to change the differential top feed increment value 3 The Seam Length 2 is set in the measuring unit cm and can only be adjusted within the range of values The Fullness 11 can be switched ON OFF The Fullness is set pe...

Страница 148: ...eam Length 2 The integrated keyboard opens 3 Enter the desired Seam Length 2 in the active field 4 Press Ok The numerical value is stored and the display returns to the previous user interface 5 In seam section 1 1 briefly press the numerical value for the Fullness 9 If the appearing field is blue the function is enabled If the appearing field is gray the function is disabled 6 In seam section 1 1...

Страница 149: ...ifferential top feed increment value 3 The integrated keyboard opens 15 Enter the desired differential top feed increment value 3 in the active field 16 Press Ok The numerical value is stored and the display returns to the previous user interface 17 Repeat the steps 1 16 for each seam section 1 5 1 The parameters can be adjusted separately for each seam section 1 5 1 It is possible for each seam s...

Страница 150: ...etting the sewing foot position 8 needle position 9 to UP DOWN at the end of the seam makes it possible to turn the material within the seam without activating thread chain cut The parameters can be adjusted sepa rately for each seam length 2 The Seam Length 2 can be switched ON OFF The Seam Length 2 is set in the measuring unit cm and can only be adjusted within the range of values The Soft start...

Страница 151: ...l value is stored and the display returns to the previous user interface 6 Briefly press Soft start seam length 11 If the appearing field is blue the function is enabled If the appearing field is gray the function is disabled 7 Press and hold the active numerical value for the Soft start seam length 11 The integrated keyboard opens 8 Enter the desired Soft start seam length 11 within the spec ifie...

Страница 152: ... the user to sew programs in an automatic sequence Sequence programming allows the user to add programs to or remove programs from a particular sequence It is not possible to create or delete a sequence 5 15 1 Sequence programming user interface Fig 106 Sequence programming user interface 1 1 Sequence list 2 Sequential number 3 Sequence name 4 Program number 5 Program name 6 Sewing graphics 7 Butt...

Страница 153: ...he status bar on the main page 1 Press the tile Sequence name 9 The list holding the Sequence selection 10 opens 2 Press on the symbol The user interface Sequence Programming opens or Via the navigation menu 1 Press the symbol to bring up the navigation pane This opens the navigation user interface Fig 108 Sequence programming user interface 3 9 Sequence name 10 Sequence selection 11 Sequence Prog...

Страница 154: ... the entire program sequence The correspond ing programs 2 are listed underneath 5 15 3 Adding programs to a sequence Information A sequence can never be empty and must always contain at least one program One sequence can be composed of up to 14 programs It is possible to add multiple programs at one time It is possible to insert multiple identical program numbers into a sequence The grid view con...

Страница 155: ...elect the desired sequence 1 in the sequence list The sequence 1 is set to active 2 Press on the symbol A user interface opens showing the program overview with all 200 programs in grid view 3 In grid view 3 only the program number 4 is visible Used in one multiple sequences User in the current sequence Modified but not used in any sequence Not modified and not used 1 Sequence ...

Страница 156: ...ct program The selected program number is set to active 6 Press OK The program is adopted and the display switches back Fig 112 Adding removing programs 3 The program 8 you added is now included in the program list 5 15 4 Removing a program from the sequence If a user attempts to add more than 14 programs to a sequence a warning notice will be displayed This notice will prompt the user to remove e...

Страница 157: ...ms from a sequence 1 Perform a long press on the symbol 2 A warning reading Confirm Remove All appears A sequence should contain at least one program Click Remove All to remove all programs and add new ones or click Cancel to go back 2 Press Cancel Remove All Cancel the user returns to the user interface Sequence Programming Remove All Warning notice Removed last program appears 3 Press Add new pr...

Страница 158: ...new position 5 15 6 Sequence search When on the Sequence Programming user interface the user can search for specific sequence numbers or sequence names To access the function Sequence search 1 Press the symbol to bring up the navigation pane This calls up the user interface with a search field in the sequence list an overview of the program sequence and an integrated keyboard You can use the keybo...

Страница 159: ...ice appears reading Copied Sequence copied successfully 6 Press OK The program sequence is adopted into the new sequence and the display returns to the previous user interface Important The copied sequence also contains your quick access configuration 5 16 Quick access panel The quick access panel is composed of a grid for 3x3 tiles that is spread over three pages This provides space for 27 placeh...

Страница 160: ...ce Sequence Programming press on the symbol The user interface for the configuration of the Quick Access Icons opens Fig 115 Configuration of the quick access icons 1 Parameters that have not been selected in the machine configuration or that are inactive will not be shown as a tile on the main screen The red tile will be shaded red 1 on the user interface Quick Access Icons If dragged and dropped...

Страница 161: ...ar 4 and into the grid 3 at the desired position 4 Or vice versa Use drag drop 5 to move the tile 6 from the grid 3 into the bar 4 5 Keep repeating the process until all tiles have been moved to the desired position 6 Press on the symbol 7 The settings are adopted and the display returns to Sequence Programming 5 17 Using manual data transfer Use this submenu to transfer data between the machine o...

Страница 162: ... a USB key that is compatible and was purchased from Dürkopp Adler The USB key makes it possible to transfer program and parameter data to other machines as well 5 17 1 Exporting data To export data 1 Connect the USB key at the control panel 2 Press the symbol to bring up the navigation pane This opens the navigation user interface Important This process requires that the user be logged in as a Te...

Страница 163: ...ansfer 2 The user interface for the Manual Data Transfer opens on the right 5 Press Export 3 The export list 4 containing the application data 5 opens on the right Fig 119 Exporting data 3 6 Select and press an application file 5 The window Choose export destination 6 opens 2 Symbol Manual Data Transfer 3 Export 4 Export list 5 Application data ...

Страница 164: ...ctivate the export destination 8 8 Press Cancel 7 The display returns to the previous user interface Fig 121 Exporting data 5 6 Window Choose export destination 7 Cancel 8 Activate 9 Next 10 Application file Program 11 Back 12 Select All 13 Activate 14 Next page 15 Application file Sequence 16 File 17 Export ...

Страница 165: ...files 16 The Select All 12 option is used to activate 13 all files 16 contained in the window You can set individual files 16 to active inactive 11 Press Back 11 The display returns to the previous user interface 12 Press Export 17 A new window 18 opens Fig 122 Exporting data 6 13 When the symbol 19 appears the transfer has been completed successfully 14 Press OK The display returns to the export ...

Страница 166: ...s 1 This opens the Settings user interface Fig 124 Importing data 2 4 Press the symbol of the Manual Data Transfer 2 The user interface for the Manual Data Transfer opens on the right 5 Press Import 3 The import list 4 containing the application data 5 opens on the right 1 Settings 2 Symbol Manual Data Transfer 3 Import ...

Страница 167: ...ata 3 6 Select and press an application file 5 The window Choose import source 6 opens Fig 126 Importing data 4 7 Activate the import source 8 8 Press Cancel 7 The display returns to the previous user interface 4 Import list 5 Application data 6 Window Choose import source 7 Cancel 8 Activate 9 Next ...

Страница 168: ...7 Log files press Import 17 Customer Multimedia select one file multiple files 16 Vendor Multimedia select one file multiple files 16 10 Select and activate 13 one multiple files 16 The Select All 12 option is used to activate 13 all files 16 contained in the window You can set individual files 16 to active inactive 11 Press Back 11 The display returns to the previous user interface 12 Press Impor...

Страница 169: ...e necessary Fig 129 Importing data 7 If in the application file 5 of the sequences 15 the user will be given the following additional information Quick access icon configuration will be copied only in case of same software version on both machines 13 Press Import 19 A new window opens Fig 130 Importing data 8 14 When the symbol 20 appears the transfer has been completed successfully 18 Window Conf...

Страница 170: ...loaded at www duerkopp adler com and be uploaded from a USB key It is recom mended to use a USB key that is compatible and was purchased from Dürkopp Adler All settings on the machine are retained Information To secure your data we recommend Saving your program data and creating a backup before performing the software update p 160 Use a blank USB key to download the new version To perform a softwa...

Страница 171: ...window listing the files 2 stored on the USB key opens Fig 132 Performing a software update 2 8 Select the file 2 containing the software update Another window opens 9 To start the software update press on the Start Update button 10 Wait until advised that the USB key can be removed that the control panel was restarted 11 Once the control panel has been restarted the machine can be used again 12 T...

Страница 172: ...hine are retained Information To secure your data we recommend Saving your program data and creating a backup before performing the software update p 160 Use a blank USB key to download the new version Proceed in the following order when performing a software update for the control 1 Check the installed software version p 170 2 Switch off the control p 171 3 Download the new desired software versi...

Страница 173: ...he menu Settings 1 and press the Information option Different symbols are shown in the submenu on the right side p 86 4 Press the symbol Software Version The software version of the control panel is displayed The software version of the machine is displayed 5 19 2 Performing a software update Fig 134 Performing a software update 1 Settings 1 ON OFF switch 2 USB key 3 LED lights 4 Control ...

Страница 174: ...Switch the control 4 off using the ON OFF switch 1 4 When the software update is complete switch off the machine at the main switch p 15 and wait until the LED light strip p 71 on the control panel goes out 5 Remove the USB key 2 from the control 4 6 Switch on the machine again at the main switch p 15 The machine starts up The start screen is displayed 7 Go to the user interface Settings p 82 on t...

Страница 175: ...set the machine to threading mode WARNING Risk of injury from moving parts Crushing possible Prior to any maintenance work switch off the machine or set the machine to threading mode Work to be carried out Operating hours 8 40 160 500 Machine head Remove sewing dust and thread residues Check oil level First oil change Subsequent oil changes every 2 years Control box Remove sewing dust and thread r...

Страница 176: ...ld the compressed air gun so that the particles do not fly close to people Make sure no particles fly into the oil pan NOTICE Property damage from soiling Sewing dust and thread residues can impair the operation of the machine Clean the machine as described NOTICE Property damage from solvent based cleaners Solvent based cleaners will damage paintwork Use only solvent free substances for cleaning ...

Страница 177: ...ff the machine at the main switch 2 Use a compressed air gun to blow out the entire area around the thread guides 1 3 Use a compressed air gun to blow out the entire area under the fabric sliding plate 2 4 Remove and empty the suction container 3 1 Thread guides 2 Under the fabric sliding plate 3 Suction container ...

Страница 178: ...Oil No10 CAUTION Risk of injury from contact with oil Oil can cause a rash if it comes into contact with skin Avoid skin contact with oil If oil has come into contact with your skin wash the affected areas thoroughly NOTICE Property damage from incorrect oil Incorrect oil types can result in damage to the machine Only use oil that complies with the data in the instructions CAUTION Risk of environm...

Страница 179: ...ps to below the minimum level marking 2 Operating Instructions Machine Head 6 3 Servicing the pneumatic system 6 3 1 Adjusting the operating pressure Proper setting Refer to the Technical Data p 209 chapter for the permissible operating pressure The operating pressure cannot deviate by more than 0 5 bar Check the operating pressure on a daily basis 1 Inspection glass 2 Minimum level marking 3 Oil ...

Страница 180: ... Reduce pressure turn counterclockwise 3 Push the pressure regulator 1 down 6 3 2 Draining the water condensation Water condensation accumulates in the water separator 2 of the pressure regulator Proper setting Water condensation must not rise up to the level of the filter element 1 Check the water level in the water separator 2 on a daily basis 1 Pressure regulator 2 Pressure gage NOTICE Property...

Страница 181: ...e drain screw 3 3 Loosen the drain screw 3 completely 4 Allow water to drain into the collection tray 5 Tighten the drain screw 3 6 Connect the machine to the compressed air supply 6 3 3 Cleaning the filter element 1 Filter element 2 Water separator 3 Drain screw NOTICE Damage to the paintwork from solvent based cleaners Solvent based cleaners damage the filter Use only solvent free substances for...

Страница 182: ... Unscrew the filter element 1 5 Blow out the filter element 1 using the compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the water separator 2 9 Tighten the drain screw 3 10 Connect the machine to the compressed air supply 6 4 Parts list A parts list can be ordered from Dürkopp Adler Or visit our website for further information at www duerkopp ad...

Страница 183: ...re setting up the machine Protective films Lashing straps on reel stand stand stacker etc Machine head fasteners WARNING Risk of injury from cutting parts Cutting injuries may be sustained while unpacking and setting up the machine Only qualified specialists may set up the machine Wear safety gloves WARNING Risk of injury from moving parts Crushing injuries may be sustained while unpacking and set...

Страница 184: ...isk of injury from moving parts The tabletop can sink under its own weight when the screws on the stand bars are loosened Crushing possible Ensure that your hands are not jammed when loosening the screws CAUTION Risk of musculoskeletal damage from incorrect setting The operator can sustain musculoskeletal damage if failing to comply with the ergonomic requirements Adjust the working height to the ...

Страница 185: ...2 Fig 142 Adjusting the working height 3 To adjust the working height 1 Loosen the screws 3 on the stand bars 2 Adjust the tabletop to the desired height Important Pull out or push in the tabletop evenly at both sides to prevent it from jamming 3 Tighten the screws 3 3 Screws 3 Screws Example 1281 ...

Страница 186: ...ions 1280 7 1281 7 00 0 01 2023 7 4 Assembling the reel stand Fig 143 Assembling the reel stand To assemble the reel stand 1 Insert the reel stand tube 1 into the holder 3 2 Tighten the screws 2 1 Reel stand tube 2 Screws 3 Holder ...

Страница 187: ... 1 Loosen the screw 1 2 Slide the rod 2 to the right left 3 Tighten the screw 1 Fig 145 Adjusting the knee button 2 To move the knee button up down 1 Loosen the wing screw 4 2 Slide the knee button 3 on the rod 2 up down 3 Turn the knee button 3 on the rod 2 sideways and even out the position as well 4 Tighten the wing screw 4 1 Screw 2 Rod 3 Knee button 4 Wing screw ...

Страница 188: ...le standing in front of the sewing table 7 6 Assembling the flip stacker optional Fig 146 Assembling the flip stacker 1 To assemble the flip stacker 1 Move the flip stacker with holder 2 up to the stand of the sewing unit 2 Tighten the holder 2 to the stand of the sewing unit using the screws 1 Do not tighten the screws 1 all the way yet 1 Screws 2 Holder 3 Pneumatic hose 4 Grounding wire 5 Pneuma...

Страница 189: ... tabletop 7 4 Tighten the screws 1 5 Tighten the grounding wire 4 to the flip stacker 6 Fit pneumatic hose 3 and 5 onto the pneumatic distributor 7 7 Assembling the alternating stacker optional Fig 148 Assembling the alternating stacker 1 6 Smoother 7 Edge of the tabletop 1 Edge of the tabletop 2 Stacking clamp 3 Alternating stacker 4 Holder 5 Screws 6 Stand of the sewing unit ...

Страница 190: ...such that it is parallel to the edge of the tabletop 1 on the sewing table 4 Tighten the screws 5 Fig 149 Assembling the alternating stacker 2 5 Fit the pneumatic hose 8 on the pneumatic distributor 7 of the stack ing clamp 2 6 Fit the pneumatic hoses on the cylinder Fit the black pneumatic hose 12 on the pneumatic valve 11 Fit the blue pneumatic hose 13 on the pneumatic valve 9 2 Stacking clamp 7...

Страница 191: ... cable ties Secure the black pneumatic hose 14 towards the left Secure the blue pneumatic hose 16 towards the right Fig 151 Assembling the alternating stacker 4 9 Fit the black pneumatic hose 12 on the pneumatic valve 18 10 Fit the blue pneumatic hose 13 on the pneumatic valve 19 12 Black pneumatic hose 13 Blue pneumatic hose 14 Black pneumatic hose secured 15 Bar 16 Blue pneumatic hose secured 17...

Страница 192: ... 7 8 1 Assembling the delivery table 1280 Fig 152 Assembling the delivery table 1280 1 The sewing unit 1280 is equipped with a side delivery table 1 It is advis able to assemble this side delivery table 1 on the left side to allow for a smooth sewing process 1 side delivery table ...

Страница 193: ...ghten the screws 10 6 Slightlyloosenthescrews 11 intheirrespectiveholder 2 5 and 6 You need to do this so that you can insert the corresponding bars 3 and 4 7 Slide the bar 4 into the pull holder 6 8 Slide the double holder 5 onto the bar 4 9 Slide the bar 3 into the double holder 5 10 Slide the delivery table 1 into the holder 2 11 Check and if necessary correct the position of the bars 3 and 4 1...

Страница 194: ...lide the support brackets 5 into the track 7 from the direction of the sewing table 4 2 Tighten the screws 6 3 Repeat the steps 1 to 2 for the 2nd side 4 Place the lower delivery table 3 on the support brackets 5 5 Tighten the screws 1 6 To assemble the upper delivery table 2 repeat the steps 1 to 5 Aligning the delivery table To align the delivery table 7 Loosen the screws 6 8 Adjust the delivery...

Страница 195: ...g stacker tray extension By default the base model machine is equipped with the dual tray 3 for the clamping stacker 2 An additional arm can be added as a tray extension 6 if the sewing material is large long To assemble the tray extension 1 Slide the tray extension 6 onto the holder 1 2 Set the tray extension to the desired distance The minimum maximum distance is preset by the slot 4 3 Use the l...

Страница 196: ...wing motor must correspond to the mains voltage Establishing the electrical connection To establish the electrical connection 1 Connect the power plug DANGER Risk of death from live components Unprotected contact with electricity can result in serious injuries or death Only qualified specialists may perform work on electrical equipment ...

Страница 197: ...r for the permissible operating pressure The operating pressure cannot deviate by more than 0 5 bar Check the operating pressure on a daily basis NOTICE Property damage from oily compressed air Oil particles in the compressed air can cause malfunctions of the machine and soil the sewing material Ensure that no oil particles enter the compressed air supply NOTICE Property damage from incorrect adju...

Страница 198: ...regulator 1 up 2 Turn the pressure regulator until the pressure gage 2 indicates the proper setting Increase pressure turn clockwise Reduce pressure turn counterclockwise 3 Push the pressure regulator 1 down 7 12 Performing a test run When setup is complete perform a test run to check the functionality of the machine 1 Pressure regulator 2 Pressure gage ...

Страница 199: ...rotect it from soiling 6 Cover the control to protect it from soiling 7 Cover the entire machine if possible to protect it from contamination and damage WARNING Risk of injury from a lack of care Serious injuries may occur ONLY clean the machine when it is switched off Allow ONLY trained personnel to disconnect the machine CAUTION Risk of injury from contact with oil Oil can cause a rash if it com...

Страница 200: ...Decommissioning 198 Operating Instructions 1280 7 1281 7 00 0 01 2023 ...

Страница 201: ...licable national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Follow the national regulations when disposing these materials CAUTION Risk of environmental damage from improper disposal Improper disposal of the machine can result in serious environmental damage ALWAYS comply with the national regulation...

Страница 202: ...Disposal 200 Operating Instructions 1280 7 1281 7 00 0 01 2023 ...

Страница 203: ... Internet www duerkopp adler com 10 2 Messages of the software Please contact customer service if an error occurs that is not described here Do not attempt to correct the error yourself Three groups of messages Group Description Error Serious error Switch off the control and eliminate the error Warning Eliminate the cause of the warning The control will operate normally Information Press the OK bu...

Страница 204: ... value Error 1005 Motor blocked Remedy creep in the sewing machine Error 1006 Maximum speed exceeded Replace sewing motor Carry out a reset Check machine class Error 1008 Sewing motor encoder error Replace sewing motor Error 1011 Encoder Z pulse missing Switch off the control Turn handwheel and switch on the control again If error is not corrected replace sewing motor Error 1052 Sewing motor overc...

Страница 205: ...DY timeout DC link voltage has not reached the defined threshold Check mains voltage If mains voltage is OK replace control unit Error 3101 High voltage error mains voltage 290V for a long time Check mains voltage Stabilize the mains voltage Error 3102 Low voltage error 2nd threshold mains voltage 150V AC Check mains voltage Stabilize the mains voltage Information 3103 Low voltage warning 1st thre...

Страница 206: ... unit wait until the LEDs have gone out switch on the control unit Error 6354 Communication failure external EEprom Switch off the control unit wait until the LEDs have gone out check the machine ID connec tion Switch the control unit on again Information 6360 No valid data on external EEprom Update software Information 6361 No external EEprom connected Connect machine ID Information 6362 No valid...

Страница 207: ...rror Software update Replace the control Information 7802 Software update error Repeat software update Replace the control Error 8401 Watchdog Perform a software update on the control unit Replace the control Error 8402 Internal error Perform a software update on the control unit Replace the control Error 8501 Software protection The DA tool must always be used for the software update Error 8502 P...

Страница 208: ...between control box and control panel Update the software of the control box Update the software of the control panel Change control box Change control panel Information 9950 Control box software is not updated Update Control box software Information 9951 Check Foot Pedal Attention Make sure that a pedal is connected to the machine and activate pedal in machine configuration 1 1 6 Group Number Des...

Страница 209: ... thread tensions Thread guiding parts such as thread tube thread guide or thread take up disk are sharp edged Check threading path Throat plate hook or spread have been dam aged by the needle Have parts reworked by qualified specialists Skip stitches Needle thread and hook thread have not been threaded correctly Check threading path Needle is blunt or bent Replace needle Needle is not inserted cor...

Страница 210: ...e sewing material the sewing material thickness or the thread used Check thread tensions Needle thread and hook thread have not been threaded correctly Check threading path Needle breakage Needle thickness is unsuit able for the sewing material or the thread Use recommended needle thickness Error Possible causes Corrective ...

Страница 211: ...read 516 5 thread Hook type Chainstitch hook Overlock hook Number of needles 1 2 Needle system B27 Needle strength Nm 80 110 Thread strength Nm up to 80 Stitch length mm 0 5 3 5 Speed maximum min 1 5500 6500 Speed on delivery min 1 6000 5500 depending on the delivered sewing machine head Seam width mm 9 10 11 12 Sewing material light medium Mains voltage V 1x230 Mains frequency Hz 50 60 Operating ...

Страница 212: ...avel the thread and check whether it is twisted 2 or 3 ply The label no 120 on the thread reel of a core spun thread corre sponds e g to the thread size Nm 80 2 see table values in brackets In case of monofilament threads you can use needle threads and hook threads of the same thickness The best results are achieved with soft and elastic threads software of the thread thickness 130 Denier Recommen...

Страница 213: ......

Страница 214: ... Germany Phone 49 0 521 925 00 Email service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany Dürkopp Adler GmbH Original Instructions 7911 280740 EN 00 0 01 2023 ...

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