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en_BA_PosCon_OXE7.docx

69/75

Baumer Electric AG

04.01.2021 15:33/adr V1.3 ANW_81125407

Frauenfeld, Switzerland

8

Error correction and tips

8.1

Effects of deviations in the inclination angle

Measuring errors occur if the actual inclination angle of the sensor deviates from its stored angle (tilting
angle).
When the sensor is mounted at an angle and FLEX MOUNT is inactive, the tilting angle cannot be
compensated and measuring errors can occur.

Tilting angle

Measuring
error

0°

0.00 %

1°

0.02 %

2°

0.06 %

3°

0.14 %

4°

0.24 %

5°

0.38 %

6°

0.55 %

7°

0.75 %

8°

0.97 %

9°

1.23 %

10°

1.52 %

11°

1.84 %

12°

2.19 %

13°

2.56 %

14°

2.97 %

15°

3.41 %

16°

3.87 %

17°

4.37 %

18°

4.89 %

19°

5.45 %

20°

6.03 %

21°

6.64 %

22°

7.28 %

23°

7.95 %

24°

8.65 %

25°

9.37 %

26°

10.12 %

27°

10.90 %

28°

11.71 %

29°

12.54 %

30°

13.40 %

Tilting angle

Tilting angle

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Содержание PosCon OXE7

Страница 1: ...Operating instructions PosCon OXE7 Edge measurement in a new dimension...

Страница 2: ...rface 14 4 4 Sensor alignment 15 4 5 Standard installation 16 4 6 Angled installation 18 4 7 Practical zero point search 20 4 8 Installation accessories 21 5 Configuration via touch panel 23 5 1 Overv...

Страница 3: ...Switzerland 7 3 Influence of ambient light 68 7 4 Mechanical damage 68 7 5 Cleaning the sensors 68 7 6 Disposal 68 8 Error correction and tips 69 8 1 Effects of deviations in the inclination angle 69...

Страница 4: ...their position distance and center between edges It was especially developed for easy handling flexible use and precise measurement The red light laser ensures that the light beam is always visible wh...

Страница 5: ...put can be configured Connection Installation Function Edge Function Width Function Gap Let s get started Optional Measuring field limitation Optional Switching output 2 1 Connection Connection Connec...

Страница 6: ...field i e the distance from the sensor must be between the start of the measuring range Sdc and the end of the measuring range Sde The reference surface can lie outside of the measurement field or ca...

Страница 7: ...mum height to be detected as an edge OBJECT Selection of light or dark objects to optimize the measurement results PRECISION For more reliable measurement results the output values can be filtered wit...

Страница 8: ...ECT HEIGHT Minimum height of the object to be measured OBJECT Selection of light or dark objects to optimize the measurement results PRECISION For more reliable measurement results the output values c...

Страница 9: ...GAP DEPTH Minimum gap depth to be detected as an edge OBJECT Selection of light or dark objects to optimize the measurement results PRECISION For more reliable measurement results the output values c...

Страница 10: ...easuring field limitation optional The measuring field can be changed via the MEASURING FIELD function This function is required when there are objects in the measuring field which should not be detec...

Страница 11: ...longer the connection cable is Analog output I_OUT Noise 5 92 A 1 sigma 10m cable and 680 Ohm 3 59 A 1 sigma 2m cable and 680 Ohm Analog output U_OUT Noise 4 80 mV 1 sigma 10m cable and 100 kOhm 3 03...

Страница 12: ...Rx Tx RS 485 receive transmit B Pin 2 BN brown Vs Voltage supply 15 28 VDC Pin 3 GN green analog Analog output 4 20 mA or 0 10V Pin 4 YE yellow out Switching output push pull Pin 5 GY gray alarm Alar...

Страница 13: ...ignment of the sensor during installation the surfaces defined here are available The laser beam of the sensor runs parallel to level R3 and is at a right angle to levels R1 and R2 Levels R1 R2 and R3...

Страница 14: ...ot be detected for exceptions see Section MEASURING FIELD If there is no reference surface as a measuring level the sensor should be aligned to the object If the PosCon OXE7 sensor cannot be aligned a...

Страница 15: ...most accurate measurements possible in angled installation the inclination angle of the sensor has to be taught in see Section FLEX MOUNT The distance from the reference surface or the object must not...

Страница 16: ...2021 15 33 adr V1 3 ANW_81125407 Frauenfeld Switzerland 4 5 Standard installation In standard installation the sensor is mounted at a right angle 90 to the reference surface or the object when there...

Страница 17: ...e regarded respectively from the viewpoint of the plug 0 mm Measuring field width right End of measuring range Sde Measuring field X Z Measuring field width left Blind region Reference point NOTE For...

Страница 18: ...ince the resulting shadowing of objects could produce incorrect measuring values 4 6 Angled installation Compared to standard installation the sensor can be mounted at an arbitrary inclination angle u...

Страница 19: ...the FLEX MOUNT function the sensor axis is no longer relevant The measurement coordinate system is now represented by the M and K axes The measurement value is now the distance on an edge to the M ax...

Страница 20: ...r to ignore unwanted reflections 4 6 3 To avoid direct reflection If there is a risk for a direct specular reflection that can saturate the camera image it is recommended to tilt the sensor so that th...

Страница 21: ...fit the mounting holes of the sensor exactly The sensor can be shifted and adjusted inside the mounting hole 4 8 1 Mounting kit for standard installation Order no 11120705 With the mounting bracket fo...

Страница 22: ...s mounting kit 4 8 3 Mounting kit for 30 angled installation with horizontal mounting Order no 11126837 If it is not possible to the position the sensor at a right angle to the reference surface the s...

Страница 23: ...ckground the value of the bottom line can be adjusted using the UP DOWN keys and saved with SET Process successful The display background lights up green Value successfully saved Error The display bac...

Страница 24: ...tering When it is pressed the following text appears To re enable the touch panel it is required to quickly slide a finger over all four keys from left to right slide over ESC UP DOWN and SET When con...

Страница 25: ...to left Jump directly to run mode Can be used from any menu 5 1 5 LEDs on the sensor LED Lights up Flashes Yellow out1 activated Adjustable switching output1 activated Red out2 activated Alarm or err...

Страница 26: ...en_BA_PosCon_OXE7 docx 26 75 Baumer Electric AG 04 01 2021 15 33 adr V1 3 ANW_81125407 Frauenfeld Switzerland 5 2 Function tree The menu that can be accessed via the touch panel is shown below...

Страница 27: ...en_BA_PosCon_OXE7 docx 27 75 Baumer Electric AG 04 01 2021 15 33 adr V1 3 ANW_81125407 Frauenfeld Switzerland...

Страница 28: ...sly measures the angle and the distance of the optical axis from the measuring level and outputs the values This makes installation much easier and also points out installation errors LIVE MONITOR 15...

Страница 29: ...ted from two edges The measuring modes and their calculation are described below 5 4 1 Edge L rise The edge of the first rising flank from the left Distance in mm measured from the center of the measu...

Страница 30: ...mm measured from the center of the measuring range of the sensor to the edge 5 4 4 Edge R fall The edge of the first falling flank from the right Distance in mm measured from the center of the measur...

Страница 31: ...ge R rise Width measurement of the object in mm 5 4 6 Object center Average of the Edge L rise and the Edge R rise Output of the distance from the center of an object to the center of the measuring ra...

Страница 32: ...e R fall Measurement of a gap between two edges in mm 5 4 8 Gap center Average of the Edge L fall and the Edge R fall Output of the distance from the center of a gap to the center of the measuring ran...

Страница 33: ...nterference in the sensor and smoothen the output signal Average Moving averages also known as rolling or running averages reduce the existing variation in a series Therefore they are frequently used...

Страница 34: ...ce is unknown a standard installation right angle to the reference surface or the object is not present the reference surface is to be automatically taught in and shifted the required accuracy of the...

Страница 35: ...Auxiliary plate To compensate for unevenness and increase accuracy a flat temporary auxiliary plate can be used for this process It is placed on the reference surface during teaching in and removed af...

Страница 36: ...ance between sensor and reference surface The inclination angle of the sensor to the reference surface is too large Maximum inclination angle 30 Correct inclination of the sensor The reference surface...

Страница 37: ...ppress unwanted backgrounds The surface taught in under TEACH REF is always the basis for this This can be corrected downward with a positive value TEACH REF taught in surface 10 mm example THICKNESS...

Страница 38: ...l in the inclined state because the borders of the measuring field can be more easily recognized thanks to the rectangle secured measuring field in height and width The maximum width is automatically...

Страница 39: ...Frauenfeld Switzerland The maximum height and width of the rectangle vary depending on the inclination angle Examples with an inclination angle of 30 Examples with an inclination angle of 15 The widt...

Страница 40: ...IMIT L OFFSET 0 mm 0 mm Left Right OFFSET 0 mm LIMIT R LIMIT L Left Right 0 mm Standard installation Angled installation FLEX MOUNT Reference point Reference point 0 mm NOTE If the measuring field is...

Страница 41: ...eference surface is zero FLEX MOUNT activated If the FLEX MOUNT function is activated the sensor already knows the reference surface the desired offset value can be entered directly Example The offset...

Страница 42: ...uenfeld Switzerland Examples of measuring field limitations 5 9 6 MEASURING FIELD Set maximum values resets all adjustments of the measuring field to the standard settings see red surface above Exampl...

Страница 43: ...5 10 2 SWITCH POINT The switch point is selected in mm using the arrow keys The point must be within the measuring range 5 10 3 WINDOW P1 Window point 1 for the WINDOW mode is selected in mm using th...

Страница 44: ...umber to prevent the occurrence of bus conflicts No more than 16 sensors may be connected to one bus 5 11 3 DISPLAY LIGHT The display background illumination automatically switches off after the set t...

Страница 45: ...um DIGITAL OUT Threshold 0 mm Active high RS 485 BAUD 57600 RS 485 ADR 1 DISPLAY LIGHT OFF after 5min LANGUAGE English 5 12 SETTING The settings entered in the sensor can be applied stored or displaye...

Страница 46: ...7 Frauenfeld Switzerland The values are displayed successively it is possible to jump to the next value using SET FUNCTION MEASUREMENT TYPE EDGE HEIGHT OBJECT HEIGHT GAP DEPTH OBJECT PRECISION FLEX MO...

Страница 47: ...es Yes Yes Yes Measuring range distance 150 250 mm 150 250 mm 100 150 mm 100 150 mm Start of measuring range Sdc 150 150 100 100 End of measuring range Sde 250 250 150 150 Measuring range width 75 125...

Страница 48: ...ift 0 05 measuring value K 0 05 measuring value K 0 03 measuring value K 0 03 measuring value K Analog output scaling Voltage output Current output 0 05 V mm 0 1 mA mm 0 05 V mm 0 1 mA mm 0 1 V mm 0 1...

Страница 49: ...p p for f 10 57Hz 10 cycles for each axis 10g for f 58 2 000Hz 10 cycles for each axis IEC 60068 2 6 2008 1 5mm p p for f 10 57Hz 10 cycles for each axis 10g for f 58 2 000Hz 10 cycles for each axis...

Страница 50: ...ms 3 6 ms Pulse period Light mode Dark mode 2 7 ms 4 8 ms 4 8 ms 7 11 ms 1 6 5 9 ms 1 8 6 3 ms 2 7 6 6 ms 5 2 9 0 ms Total emitted pulse power 3 mW 15 mW 15 mW 15 mW Beam shape Elliptical focused towa...

Страница 51: ...en_BA_PosCon_OXE7 docx 51 75 Baumer Electric AG 04 01 2021 15 33 adr V1 3 ANW_81125407 Frauenfeld Switzerland 6 1 1 Beam divergence Vertical level Horizontal level df L...

Страница 52: ...6 2 Dimensions Optical axis...

Страница 53: ...ect to be measured Using the multi lens system the reflected light from this laser line is projected onto a matrix A controller calculates from this matrix image the precise position e g of the beginn...

Страница 54: ...e unique mode of operation the position of an object in the measuring field is not important when e g the width or the gap is measured 6 3 2 qTarget Because the measuring field is exactly aligned to t...

Страница 55: ...o be measured 6 4 1 Object size The following requirements must be met so that the sensor can evaluate the object to be detected The width of the object to be measured must not be smaller than the sma...

Страница 56: ...is closer to the sensor is always chosen as the measuring value The border of the measuring range is not an edge 6 4 3 Definition of an edge Edge An edge is the transition of a stable level 1 inside o...

Страница 57: ...ge Vs from the sensor must be switched on and off again 6 5 1 1 Voltage drop The ICC supply current from the sensor flows via the 24V line to the sensor and on the 0V line back to the power supply uni...

Страница 58: ...occurs at RL1 URL1 RLine ICC URL1 1 90mA 90mV In this example the U Out is increased by 90mV Tip Many measuring inputs can however only be operated with 0 10V Using a simple trick 2 10V can according...

Страница 59: ...converted into the analog output signal with the following formulas 6 5 2 1 Sensors with measuring range Distance 100 150 mm Fixed scaling 10 mm V 6 25 mm mA Function edge or center Function width or...

Страница 60: ...5 s in order for the sensor to begin measuring again If Sync In switches from high to low level the response time lasts takes longer in the first measurement cycle Sync In Level Measurement Sync In l...

Страница 61: ...low Every time before a laser pulse is transmitted the sensor checks the level at Sync In If it is low the sensor immediately begins the next measurement High Low t Sync In t Laser t Reading Camera Fi...

Страница 62: ...high If the Sync In level is on high the sensor always finishes its initiated measurement and then holds off on doing the next measurement All outputs are held hold function Low High t Sync In t Lase...

Страница 63: ...igh to low Sync In must remain on low for at least 5 s in order for the sensor to begin measuring again If Sync In switches from high to low level the response time lasts takes longer in the first mea...

Страница 64: ...ing on the setting 6 5 5 Alarm The alarm output cannot be adjusted and is triggered by the following situations No object in the measuring field No edge in the measuring field Amplitude of the receive...

Страница 65: ...f a monochrome 128 x 32 Pixel LCD with RGB LED background illumination The sensor can be configured using four keys Operation Four capacitive touch operator interfaces 6 6 2 Dimensioning 6 7 Memory Al...

Страница 66: ...e mechanical mountings and mechanical mounting accessories intended for this product Unused outputs must not be wired In cable versions with unused cores these cores must be insulated Always comply wi...

Страница 67: ...ye for short periods of exposure up to 0 25 s Accidental short term exposure up to 0 25 s does not damage the eye because the corneal reflex can automatically protect the eye sufficiently from longer...

Страница 68: ...power supply immediately It must not be put into operation again until it has been repaired by an authorized person Non compliance with these safety instructions may lead to the release of hazardous...

Страница 69: ...m its stored angle tilting angle When the sensor is mounted at an angle and FLEX MOUNT is inactive the tilting angle cannot be compensated and measuring errors can occur Tilting angle Measuring error...

Страница 70: ...ency Measuring field width Measuring field height OBJECT setting Bright or dark The measuring field height influences the measuring frequency more than the limitation of the measuring field width 8 2...

Страница 71: ...7 Frauenfeld Switzerland Limited measuring field in max distance The position of the limited measuring field should be in max distance to the sensor OBJECT setting The OBJECT setting changes the expos...

Страница 72: ...adow of the object fictitious edge Bright object avoid direct reflexes from the transmitter to the receiver Measured zero point not in the center of the red laser line Adjust evaluation The sensor is...

Страница 73: ...1 15 33 adr V1 3 ANW_81125407 Frauenfeld Switzerland see Section Definition of an edge The edge is outside the measuring field or the measuring field was limited see Section MEASURING FIELD Transmitti...

Страница 74: ...cs chapter LIVE MONITOR 4 24 2015 tof FDA relevant information integrated Complete revision 9 17 2015 tof Replaced analog output curve due to an error 3 29 2017 tof V1 2 Implementation of the sensors...

Страница 75: ...en_BA_PosCon_OXE7 docx 75 75 Baumer Electric AG 04 01 2021 15 33 adr V1 3 ANW_81125407 Frauenfeld Switzerland...

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