background image

30

6.1.1.

Operating the actuator from local controls

31

6.1.2.

Actuator operation from remote

31

6.2.

Menu navigation via push buttons (for settings and indications)

32

6.2.1.

Menu layout and navigation

33

6.3.

User level, password 

34

6.3.1.

Password entry

34

6.3.2.

Password change

35

6.4.

Language in the display

35

6.4.1.

Language change

36

7.

Indications..............................................................................................................................

36

7.1.

Indications during commissioning

36

7.2.

Indications in the display 

37

7.2.1.

Feedback signals from actuator and valve

39

7.2.2.

Status indications according to AUMA classification

40

7.2.3.

Status indications according to NAMUR recommendation

42

7.3.

Indication lights of local controls

43

8.

Signals (output signals).........................................................................................................

43

8.1.

Signals via Profinet

43

8.2.

Status signals via output contacts (digital outputs)

43

8.2.1.

Assignment of outputs

43

8.2.2.

Coding the outputs

43

8.3.

Analogue signals (analogue outputs)

45

9.

Commissioning (basic settings)...........................................................................................

45

9.1.

Type of seating: set

46

9.2.

Torque switching: set

48

9.3.

Limit switching: set

50

9.4.

Test run

50

9.4.1.

Direction of rotation: check

50

9.4.2.

Limit switching: check

52

10.

Corrective action....................................................................................................................

52

10.1.

Faults during commissioning

52

10.2.

Fault indications and warning indications

56

10.3.

Fuses

56

10.3.1.

Fuses within the actuator controls

57

10.3.2.

Motor protection (thermal monitoring) 

58

11.

Servicing and maintenance...................................................................................................

58

11.1.

Preventive measures for servicing and safe operation

58

11.2.

Maintenance

58

11.3.

Disposal and recycling

59

12.

Technical data.........................................................................................................................

59

12.1.

Technical data Multi-turn actuators

60

12.2.

Technical data Actuator controls

66

13.

Spare parts.............................................................................................................................

66

13.1.

Multi-turn actuator SAV 07.2-UW – SAV 16.2-UW/SARV 07.2-UW – SARV 16.2-UW

68

13.2.

Stellantriebs-Steuerung AC 01.2 mit Elektroanschluss SF

70

13.3.

Wall bracket

74

Index........................................................................................................................................

3

SA 07.2-UW – SA 16.2-UW / SAR 07.2-UW – SAR 16.2-UW Control unit: electronic (MWG) 
AC 01.2 Non-Intrusive Profinet 

Table of contents

Содержание SA 07.2-UW

Страница 1: ...dbus RTU Modbus TCP IP Foundation Fieldbus HART Multi turn actuators SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW for continuous underwater use with actuator controls AC 01 2 Non Intrusive Assembly a...

Страница 2: ...te 9 2 2 Short description 10 3 Transport storage and packaging 10 3 1 Transport 11 3 2 Storage 11 3 3 Packaging 12 4 Assembly 12 4 1 Mounting position 12 4 2 Mount actuator to valve 12 4 2 1 Design o...

Страница 3: ...Analogue signals analogue outputs 45 9 Commissioning basic settings 45 9 1 Type of seating set 46 9 2 Torque switching set 48 9 3 Limit switching set 50 9 4 Test run 50 9 4 1 Direction of rotation ch...

Страница 4: ...rect transport proper storage mounting and installation as well as careful commissioning Only operate the device if it is in perfect condition while observing these instruc tions Immediately report an...

Страница 5: ...to observe this warning could result in minor or moderate injury May also be used with property damage Potentially hazardous situation Failure to observe this warning could result in property damage I...

Страница 6: ...logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Output speed 7 Torque range in direction CLOSE 8 Torque range in direction OP...

Страница 7: ...rol 11 Data Matrix code Motor name plate Figure 4 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Current type mains voltage 5 Nominal power 6...

Страница 8: ...Positions 1 2 Assembly in week week 05 05 Positions 3 4 Year of manufacture 2020 20 Internal number for unambiguous product identification MD12345 Actuator enclosure pro tection IP68 C15 The maximum...

Страница 9: ...hernet and HART Local controls AUMA software Operation setting and display can be either performed directly at actuator controls or alternatively from Remote via binary input signals or using another...

Страница 10: ...of multi turn actuator SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW with 3 phase AC motors Weight2 Motor type1 Type designation Actuator approx kg 25 VD SA 07 2 UW SAR 07 2 UW 26 AD 25 VD SA 07 6 UW...

Страница 11: ...ng points 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface with long term corrosion protection agent 2 At an interval of approx 6 months Check for...

Страница 12: ...B4 E an output drive sleeve is fitted into the bore of the solid shaft 3 Gearbox valve shaft with parallel key Information Spigot at valve flanges should be loose fit For output drive types B B1 B2 th...

Страница 13: ...multi turn actuator 1 and ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table Informati...

Страница 14: ...measuring the pulse code is required Current type mains voltage mains fre quency Type of current mains voltage and mains frequency must match the data on the actuator controls and motor name plates A...

Страница 15: ...specifications All externally connected devices shall comply with the relevant safety standards for the place of installation Connecting cables Cable glands Reductions Blanking plug We recommend using...

Страница 16: ...irements ISO IEC 11801 Edition 2 0 IEC 61140 1 IEC 61156 6 minimum device group 5 ISO IEC 11801 Edition 2 0 IEC 61140 1 IEC 61156 5 minimum device group 5 Applicable standards 20 ns 100 m Delay 80 dB...

Страница 17: ...from the actuator on a wall bracket outside the flooded area The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum Connecting cables Connect...

Страница 18: ...wrong Figure 14 Minimum bending radii at plug socket connector of actuator Table 10 Minimum bending radii Minimum bending radius r mm Outer diameter d mm Connecting cable 90 approx 12 1 Motor cable 1...

Страница 19: ...t plug socket connector 2 Pin carrier for crimp pin contacts 3 Pin contacts included in LSW 69 scope of delivery Table 12 Calibration pin mm Crimp range Pcs Pin contacts for Art no 2 00 2 50 3 Motor c...

Страница 20: ...ontrol contacts also available as crimp type connection as an option SF version For power and control cable connection remove the AUMA plug socket connector and the socket carrier from terminal compar...

Страница 21: ...opening 1 Loosen screws 2 and remove connection housing 1 2 Loosen screws 4 and remove socket carrier 5 from connection housing 1 3 Insert cable glands 8 suitable for connecting cables The enclosure p...

Страница 22: ...rding to DIN 46228 6 Connect cables according to order related wiring diagram In case of a fault Hazardous voltage while protective earth conductor is NOT connected Risk of electric shock Connect all...

Страница 23: ...rt the socket carrier 5 into the connection housing 1 and fasten with screws 4 2 Clean sealing faces of connection housing 1 and housing 3 Check whether O ring 3 is in good condition replace if damage...

Страница 24: ...the mains before opening Electrostatic discharge ESD Risk of damage to electronic components Earth both operators and devices 1 Loosen screws 2 and remove cover 1 2 Insert cable glands suitable for fi...

Страница 25: ...te blue yellow orange Table 15 Connecting data 0 2 mm 0 34 mm AWG 24 AWG 22 Connection capacity solid wire 0 2 mm 0 34 mm AWG 24 AWG 22 Connection capacity stranded 1 Remove cable sheathing and clamp...

Страница 26: ...5 Table 17 Assignment of RJ 45 Profinet port Pin Colour of wire insula tion Function Signal 1 Yellow Transmit Data TD 2 Orange Transmit Data TD 3 White Receive Data RD 6 Blue Receive Data RD Descripti...

Страница 27: ...xplanation LINK ACT1 LINK ACT2 Link Activity Port 1 2 No communication at port 1 or 2 Red LED off Green LED off Port 1 or 2 are in Link Established status Green LED illuminated Data communication via...

Страница 28: ...s in good condition correctly insert O ring 4 Fit cover 1 and fasten screws 2 evenly crosswise 5 Fasten cable glands and blanking plugs applying the specified torque to ensure the required enclosure p...

Страница 29: ...d wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross se...

Страница 30: ...ct sunlight Risk of burns Verify surface temperature and wear protective gloves Set selector switch 5 to position Local control LOCAL The actuator can now be operated using the push buttons 1 3 Run ac...

Страница 31: ...rol Remote SET POINT For further information please refer to the Manual Operation and setting 6 2 Menu navigation via push buttons for settings and indications Menu navigation for display and setting...

Страница 32: ...ing a push button If no push button is operated for 60 seconds the display will become dim again 6 2 1 Menu layout and navigation Groups The indications on the display are divided into 3 groups Figure...

Страница 33: ...ser level is indicated in the top row Figure 33 User level display example Password A password must be entered to allow parameter modification The display indicates Password 0 A specific password is a...

Страница 34: ...to position 0 OFF 2 Press push button C Setup and hold it down for approx 3 seconds Display goes to main menu and indicates Display Change passwords 3 Select parameter Change passwords either click vi...

Страница 35: ...6 6 Press Edit Display indicates Observer 1 7 Select user level via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 8 Press Ok D...

Страница 36: ...Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 36 Startup menu with firmware version 05 00 00...

Страница 37: ...ion support 7 2 1 Feedback signals from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the valve position in of the travel Th...

Страница 38: ...or for intermediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for p...

Страница 39: ...tion Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in direct...

Страница 40: ...the parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an ind...

Страница 41: ...gure 52 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendat...

Страница 42: ...ons can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5...

Страница 43: ...e configuration M0053 I O interface M0139 Digital outputs M0110 Signal DOUT 1 M0109 Default values Signal DOUT 1 Fault Signal DOUT 2 End position CLOSED Signal DOUT 3 End position OPEN Signal DOUT 4 S...

Страница 44: ...esignation in the wiring diagram AOUT2 torque For further information on this topic please refer to Manual Operation and setting 44 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electroni...

Страница 45: ...tting values Limit Seating in end positions via limit switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C Setu...

Страница 46: ...nce the set torque is reached the torque switches will be tripped overload protection of the valve Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve O...

Страница 47: ...or OPEN Press Esc Information The following fault signals are issued if the torque setting performed has been reached in mid travel In the display of the local controls Status indication S0007 Fault T...

Страница 48: ...d pos CLOSED CLOSED or OPEN 4 Select via Up Down Set end pos CLOSED M0084 Set end pos OPEN M0085 The black triangle indicates the current selection 5 Press Ok The display indicates either Set end pos...

Страница 49: ...tion OPEN Information The following description applies to actuators without handwheel For actuators with handwheel continue with the next step 12 1 Set selector switch in position Local control LOCAL...

Страница 50: ...Threaded plug 2 Seal 3 Hollow shaft 4 Insert seal 2 and tightly fasten threaded plug 1 Information To ensure perfect tightness make sure that the seal is correctly inserted and the threaded plug secur...

Страница 51: ...If the end position setting is incorrect Reset limit switching 51 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electronic MWG AC 01 2 Non Intrusive Profinet Commissioning basic settings...

Страница 52: ...dicates the number of active warnings S0005 Warnings For indicated value 0 Press push button De tails For details refer to Not ready REMOTE and Function check table Collective signal 04 Indicates the...

Страница 53: ...Wrn input AIN 2 Check setpoint signal Warning Loss of signal setpoint position Possible causes For an adjusted setpoint range of e g 4 20 mA the input signal is 0 signal loss For a setpoint range of 0...

Страница 54: ...reset fault indication via push button RESET Execute reset command via fieldbus Torque fault in direction CLOSE Torque fault CLOSE Perform one of the following measures Issue operation command in dire...

Страница 55: ...rque in direction CLOSE measured at the output drive shaft using the torque measurement flange is too high DMF fault CLOSE2 Drucktaster Details dr cken um Einzelmeldun gen zu sehen For a description o...

Страница 56: ...uator controls F1 F2 Table 31 Primary fuses F1 F2 for power supply unit AUMA art no F1 F2 G fuse 6 3 x 32 mm Size K002 277 1 A T 500 V Reversing contactors Power supply 500 V K002 665 2 A FF 690 V Rev...

Страница 57: ...trol REMOTE with Reset command via fieldbus Proof test motor protection Correct function of the motor protection can be tested Information For weatherproof actuator controls mounted on wall bracket co...

Страница 58: ...ndicated in chapter Assembly When rarely operated Perform test run 11 2 Maintenance Lubrication In the factory the gear housing is filled with grease Additional lubrication of the gear housing is not...

Страница 59: ...ory F tropicalized Standard Insulation class H tropicalized with 3 phase AC motor Option Thermoswitches NC Standard Motor protection PTC thermistors according to DIN 44082 PTC thermistors additionally...

Страница 60: ...equest Option AUMA multi turn actuators meet or exceed the lifetime requirements of EN 15714 2 Detailed information can be provided on request Lifetime 72 dB A Noise level Further information Machiner...

Страница 61: ...th profile Serial Port Profile Required accessories AUMA CDT Commissioning and Diagnostic Tool for Windows based PC AUMA Assistant App Commissioning and Diagnostic Tool for Android devices Bluetooth C...

Страница 62: ...er each for Motor running time number of starts torque switch trippings in end position CLOSED limit switch trippings in end position CLOSED torque switch trippings in end position OPEN limit switch t...

Страница 63: ...fication Alarm Supported Profinet alarms ACD Address Conflict Detection ARP Address Resolution Protocol DCP Discovery and Basic Configuration Protocol SNMP Simple Network Management Protocol LLDP Link...

Страница 64: ...he entire permissible temperature range Humidity IP68 Standard Enclosure protection according to EN 60529 Terminal compartment additionally sealed against interior of actuator controls double sealed O...

Страница 65: ...ant App Commissioning and Diagnostic Tool for Android devices Programming software Accessory for torque measurement for SA SAR 07 2 SA SAR 16 2 Torque measurement flange DMF Further information Approx...

Страница 66: ...are parts 13 1 Multi turn actuator SAV 07 2 UW SAV 16 2 UW SARV 07 2 UW SARV 16 2 UW 66 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electronic MWG Spare parts AC 01 2 Non Intrusive Prof...

Страница 67: ...54 0 Crown wheel 019 0 Heater 557 0 Sub assembly Drive pinion II for torque switching 022 0 Sub assembly Electronic control unit with magnetic limit and torque transmitter MWG 559 0 Sub assembly Outpu...

Страница 68: ...13 2 Stellantriebs Steuerung AC 01 2 mit Elektroanschluss SF 68 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electronic MWG Spare parts AC 01 2 Non Intrusive Profinet...

Страница 69: ...Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Feldbusanschlussplatine 050 1 Sub assembly Cover 500 0 Sub assembly Socket carrier complete with sockets 501 0 Sub assembly Pin carrier...

Страница 70: ...13 3 Wall bracket 70 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electronic MWG Spare parts AC 01 2 Non Intrusive Profinet...

Страница 71: ...on of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Cable for protective earth 058 0 Sub assembly Pin carrier without pins 502 0 Sub assembly Pin for controls...

Страница 72: ...72 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electronic MWG AC 01 2 Non Intrusive Profinet...

Страница 73: ...73 SA 07 2 UW SA 16 2 UW SAR 07 2 UW SAR 16 2 UW Control unit electronic MWG AC 01 2 Non Intrusive Profinet...

Страница 74: ...cation on display 36 F Failure indication on display 41 Fault 52 Fault indication on display 40 Features and functions 62 Flange size 8 Frequency range 14 Function check indication on display 40 Fuses...

Страница 75: ...afety measures 15 Safety standards 15 Screw plugs 15 Self retaining 30 Serial number 6 7 8 Service 58 Servicing 58 Setpoint indication on dis play 38 Short circuit protection 14 Signals 43 Signals ana...

Страница 76: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 944 003 en 1 20 For detailed information on AUMA products refer to the Internet www...

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