Apach BAKERY Line L 120 Скачать руководство пользователя страница 92 | Manualshive

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92

EN

APPENDIX 6: DESCRIPTION AND MAINTENANCE OF THE

HYDRAULIC UNIT

Any type of intervention on the machine must be carried out by suitably qualified
personnel, using suitable equipment and in accordance with the local safety standards and
regulations in force!
Before carrying out any operation on the machine, it is obligatory to:



wear protective clothing suitable for the task to be carried out,



switch off the machine (by turning off the main switch) and disconnect the machine

from the power supply, ensuring that the electrical panel on the machine and the machine
power cable are isolated from the main power supply in a safe manner for the entire duration
of the intervention, without accidental risk of re-energising of the power supply.

DESCRIPTION OF THE HYDRAULIC UNIT

Part number:

R06001

Motor:

0,75 kW

Type of pump:

"N" PHC 1-3,8 cm3/g x MC

Working pressure:

110 bar

Access can only be gained to the hydraulic unit after having removed the corresponding machine column casing.

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Содержание BAKERY Line L 120

Страница 1: ...INSTRUCTION AND MAINTENANCE MANUAL O KATHO SPIRAL DOUGH KNEADING MACHINE WITH REMOVABLE BOWL MODEL L 80 120 Serial number Year of construction 2020 2 50 English 51 125...

Страница 2: ...RU O KATHO L 80 120 2 2020 2 400 50 3 8 75 A 22 1 CE Equip Group...

Страница 3: ...3 RU 1 5 2 7 7 3 8 8 8 9 9 4 10 5 11 11 11 11 13 6 13 13 13 13 7 14 14 14 15 15 16 17 8 17 17 17 9 18 18 18 18 19 19 19 10 20 20 20 22 23 11 24 11 1 24 11 2 25 12 26 13 26...

Страница 4: ...4 RU 1 2 3 4 5 6 I II...

Страница 5: ...5 RU 1...

Страница 6: ...6 RU...

Страница 7: ...7 RU 2 GOST R GOST R 2 2...

Страница 8: ...8 RU 3 N B 4...

Страница 9: ...9 RU 70 A...

Страница 10: ...10 RU 4...

Страница 11: ...11 RU 5 55 2 2 9 10 4 13 5 3 8 6 12 1 7 11...

Страница 12: ...12 RU 1 2 3 5 3 3 4 5 5 13 80 120 13 160 280 10 6 7 11 8 9 2 9 12...

Страница 13: ...13 RU 2 1 6 20 40 C 90...

Страница 14: ...14 RU 7 800 800 A 4...

Страница 15: ...15 RU 4 4 a M16 4 10 12 A A A...

Страница 16: ...16 RU 3 A A A M5 M5...

Страница 17: ...17 RU 5 40 C 90 8...

Страница 18: ...18 RU 9 2 2 1 2 3 1...

Страница 19: ...19 RU O...

Страница 20: ...20 RU 10 O...

Страница 21: ...21 RU O...

Страница 22: ...22 RU o o o M 6 M8 M 10 M12 M 14 M 16 8 8 Nm 9 7 23 47 8 0 13 0 19 6 10 9 Nm 13 6 33 64 113 18 0 27 5 Nm 6 16 32 5 6 13 5...

Страница 23: ...23 RU 3...

Страница 24: ...24 RU 11 11 1 R06001 0 75 N PHC 1 3 8 3 x MC 110...

Страница 25: ...RU 11 2 EV4 EV3 EV1 EV2 SP1 SP2 90 EV SP1 SP2 25...

Страница 26: ...26 RU 12 1 1 2 3 2 I 3 4 4 5 5 1 1 2 2 1 1 1 1 2 2 1 1 2 2 13 PET ABS PST o o...

Страница 27: ...27 RU 1...

Страница 28: ...28 RU Reverse 1 NORMAL...

Страница 29: ...29 RU...

Страница 30: ...30 RU 1 LED 1 2 LED 1 1 2 2 LED 1 1 O 1 2...

Страница 31: ...31 RU 1 2 1 1 1 O 1 2 2 2...

Страница 32: ...32 RU 1 2 1 1 O 1 1 2 2 2 2 2...

Страница 33: ...33 RU 1 2 Reverse 1 1 5 2 backup O 1 2...

Страница 34: ...306 421 680 750 850 910 1055 830 830 885 885 885 c 1770 1770 1830 1830 1990 c 1960 1960 2075 2075 2225 1235 1235 1325 1340 1410 c 1450 1450 1540 1540 1540 c 1840 1840 2050 2050 2050 800 840 1150 1200...

Страница 35: ...h 930 L RC 120 108x85x100 h 225 195x140x180 h 980 L R 120 L 160 225x170x185 h 1296 L RC 160 140x120x115 h 290 225x170x185 h 1376 L R 160 L 200 225x170x185 h 1346 L RC 200 140x120x115 h 305 225x170x18...

Страница 36: ...36 RU 3...

Страница 37: ...37 RU...

Страница 38: ...38 RU B C B C A A I II...

Страница 39: ...39 RU 6 R06001 0 75 N PHC 1 3 8 3 x MC 110...

Страница 40: ...28 31 39 50 C AGIP OSO 32 OSO 46 OSO 68 IP HYDRUS 32 HYDRUS 46 HYDRUS 68 BP HYSPIN AWS 32 HYSPIN AWS 46 HYSPIN AWS 68 CASTROL NUTO H 32 NUTO H 46 NUTO H 68 ESSO DTE 32 DTE 46 DTE 26 MOBIL TELLUS 32 TE...

Страница 41: ...41 RU 2a C 4...

Страница 42: ...42 RU 5 6 3000 5000 5000 10000 10000 5 1 80 15 20...

Страница 43: ...43 RU 1 1 2 3 2 5 11 4 3 4 5 5 6 7 6 8 9 10 7 11 8 9 10 11 12 12 13 5 14 9 15 13 6 14 15...

Страница 44: ...44 RU 16 16 50 60 C 17 17 18 19 18 3 19 4 20 20 21 21 22 22 23 23 24 25 6 26 24 27 25 26 4 27 28 28 29 30 29 31 30 31...

Страница 45: ...45 RU...

Страница 46: ...014 HP 1 0 75 4P B14 230 400 1 6 71013009000 04 MC G 1 4 1 7 21000001000 03 B 75 190 x MC 1 8 61100500 01 U 4 U 1 9 21002100 TA9 376 25 N 2 10 AD3E03CW003 2 10 M14450004 D15 2000 396 24VDC 30W M 4 11...

Страница 47: ...roceeding with any of these operations It must be handled with care and stored where it is readily available for consultation both by the machine operators and th e technicians The observance of the c...

Страница 48: ...R IN STAINLESS STEEL WITH INTEGRATED GRID AND WITH ELECTRONIC CONTROL PANEL BYPASS SELECTOR PLACED ON THE RIGHT SIDE FRONT TO THE MIXER BOWL LOCKING THROUGH HYDRAULIC HOOK Serial number Year of constr...

Страница 49: ...ening the machine to the floor 61 Connection to the power supply 62 General Operating conditions 63 8 CLEANING THE MACHINE 64 Cleaning the body of the machine 64 Cleaning the inside of the bowl and th...

Страница 50: ...ical characteristics and packaging Appendix 3 Special maintenance procedures Appendix 4 Electrical Wiring diagrams Appendix 6 Hydraulic unit manual N B i The technical data is not binding The data can...

Страница 51: ...chine i e that has a good knowledge of the machine functions the machine regulations the safety devices and protections installed on the machine the possible work cycles how to program a work cycle th...

Страница 52: ...carrying out any type of intervention on the machine interrupt the power supply to the machine by turning off the main switch and ensuring that the electrical panel on the machine and the machine powe...

Страница 53: ...ine the serial number the year of construction the voltage frequency and number of phases the total power absorbed kW The electrical characteristics voltage frequency number of phases and power absorb...

Страница 54: ...ineer must wear protective clothing suitable for the task to be carried out clothing which must offer protection against organic chemical biological mechanical and or electrical risks When working wit...

Страница 55: ...correctly During machine operation Never leave the machine unattended Pay attention to abnormal noises or machine behaviour Keep away from moving members Never open the mobile protective cover before...

Страница 56: ...OBLIGATIONS It is prohibited to put out fires with water It is prohibited to start up the machine before having checked the safety devices It is prohibited to clean the machine in the presence of mov...

Страница 57: ...gally approved food essences and food colourings salt liqueurs and other ingredients suitable for bread and confectionery products This line of mixers is not suitable for mixtures with less than 55 hu...

Страница 58: ...ent s requirements The hydraulic unit is located inside the base of the machine It controls the ascent and descent of the machine head and the movement of the hydraulic hook 7 which holds the bowl car...

Страница 59: ...be between 20 and 40 C while the humidity of the environment must not exceed 90 Storage of the unpacked machine When the machine has already been unpacked in addition to the above specified conditions...

Страница 60: ...ntact and that there are no traces of external damage to the machine If any damage is detected accept the goods from the carrier with reservation as the carrier is responsible for any eventual damage...

Страница 61: ...machine In the case when a fork lift truck is used the machine must be lifted by inserting the forks into the pallet b Lifting the machine without packaging Carefully remove the head cover of the mac...

Страница 62: ...s to the machine structure The mixer is supplied with 3 lower closing covers A B C which need to be fastened to the machine structure in order to close off the area underneath the mixer and prevent du...

Страница 63: ...tions The machine must be installed on a solid and level surface inside a well lit and ventilated building The temperature of the environment must be between 5 and 40 C and the humidity of the environ...

Страница 64: ...e head and removing the bowl trolley simplifies the cleaning procedures Cleaning the body of the machine It must only be cleaned using a damp cloth which has been soaked in water and sufficiently wrun...

Страница 65: ...fic machine Appendix 2 Recommended sequence for loading the ingredients 1 Pour the required quantity of water into the bowl 2 Pour the flour into the bowl in the correct proportion with respect to the...

Страница 66: ...cycle Avoid repeated interruptions of the work cycle as this leads to the overheating of the motor which in the long term can compromise the efficiency of the machine itself Stopping the machine The...

Страница 67: ...ine and disconnect it from the power supply Daily cleaning procedures and inspections Clean the bowl spiral tool breaking column and fixed and mobile protective bowl covers as described in the section...

Страница 68: ...functions are disactivated The machine function being executed stops in the position it has reached at the time of the interruption except for those parts subject to inertia e g the spiral tool To re...

Страница 69: ...he transmission members o The transmission belts must be replaced when they start to fray or when under excessive tension before they actually break It is necessary to replace the entire set of belts...

Страница 70: ...t be carried out by suitably qualified personnel using suitable equipment and in accordance with the local safety standards and regulations in force Before carrying out any operation on the machine it...

Страница 71: ...EN o Detail of Hydraulic Unit EV4 Hook OUT EV3 Head UP EV1 Hook IN EV2 Head DOWN SP1 Hook IN SP2 90 BAR Head DOW N Legend EV solenoid valve SP1 Pressure switch adjustable SP2 Pressure switch fixed...

Страница 72: ...lace the light bulb 5 Release the Emergency button by rotating it clockwise When the Start button is pressed the machine does not start 1 The mobile bowl cover is open 2 There is a fault in the safety...

Страница 73: ...l parts Forming processes Rolling and drawing of steel profiles welding machining Disassembly and disposal of the machine The buyer is directly responsible for putting the machine out of service The d...

Страница 74: ...el is movable for ergonomic reasons and contains both the controls for the dough mixing functions and the mixer head movements The specific function of each button and selector is clearly indicated by...

Страница 75: ...achine under excessive stress 2nd operating mode Normal bowl rotation anticlockwise and Normal spiral tool rotation anticlockwise in 1st speed slow In this mode the spiral tends to push the dough down...

Страница 76: ...76 EN DESCRIPTION OF THE ELECTRONIC CONTROL PANEL...

Страница 77: ...phase of the work cycle executed in 2nd speed with Normal spiral rotation and Normal bowl rotation Bowl rotation in REVERSE direction Bowl rotation in NORMAL direction BOWL JOG BUTTONS IMPULSIVE ROTAT...

Страница 78: ...or to select the required program in automatic mode PROGRAM BUTTON It serves to select the program In case the manual mode is selected then the message MA appears on this display In case the automatic...

Страница 79: ...ing the electronic control panel make sure that the ELECTRONIC CONTROL PANEL PCE BYPASS SELECTOR located on the right hand side control panel is set to ON as per the figure below If this selector is s...

Страница 80: ...e direction This phase rapidly incorporates and amalgamates the ingredients During the second work phase 2nd display the machine still operates in first speed but now both the spiral and the bowl rota...

Страница 81: ...e the default program is set as follows 1s t phase 1 0 1 minute 2n d phase 2 0 2 minutes 3r d phase 6 0 6 minutes In order to set an automatic program please proceed as follows Press the MANUAL AUTOMA...

Страница 82: ...ormal direction only function before a work cycle or once it has been completed They are used to bring the dough to the front of the machine thereby facilitating the extraction of the dough This funct...

Страница 83: ...case the mixer is not working even with the bypass mode 2 The electronic control panel is faulty In this case the mixer is working only with the bypass mode Check all the fuses and replace the faulty...

Страница 84: ...ot active when a mixing cycle is being executed EMERGENCY BUTTON All the mixer head movements can be stopped by pressing the Emergency button To restart the Up Down head movements it is necessary to f...

Страница 85: ...ontrol panel in the presence of a fault and to allow the mixer to be used in manual mode In particular Normal operating mode i e to use the front electronic control panel Turn the selector to the righ...

Страница 86: ...in manual mode in second speed N B The bowl only rotates in the Normal anti clockwise direction i e in the same direction as the spiral tool Bypass Manual Mode Turn the BYPASS SELECTOR to the PCE OFF...

Страница 87: ...ol 4 General Remarks It is only possible to reverse the bowl rotation using the first display in first speed this function is automatically disabled when the machine is running in second speed N B The...

Страница 88: ...10 1055 Floor to bowl rim height mm 830 830 885 885 885 Length with head closed mm 1770 1770 1830 1830 1990 Length with head open mm 1960 1960 2075 2075 2225 Width mm 1235 1235 1325 1340 1410 Height w...

Страница 89: ...with the local safety standards and regulations in force It is obligatory to wear protective clothing suitable for the task to be carried out switch off the machine and remove the plug from its socke...

Страница 90: ...roller assembly loosen the fastening screw on the upper support of the bowl friction wheel shaft loosen the fastening screw on the lower support of the bowl friction wheel shaft move the bowl frictio...

Страница 91: ...ata can be changed in order to improve the product ii Drawings and illustrations are only indicative Tie rods for spiral belts C Tighten to tension Spiral belts C Tie rod for bowl belts B Tighten to t...

Страница 92: ...ed out switch off the machine by turning off the main switch and disconnect the machine from the power supply ensuring that the electrical panel on the machine and the machine power cable are isolated...

Страница 93: ...ring brackets at a distance of 1 5 m made of plastic material for low pressure piping drainage and return Connections must be optimised in order to simplify any later equipment disassembling operation...

Страница 94: ...rious components so they can be later removed from the filters This operation must be carried out with the pressure valve set low or with the cocks and throttles fully opened Inspect and wash the disc...

Страница 95: ...the various components Ordinary maintenance must be carried out once a week with the following operations External cleaning Checking tightness of fittings and components Checking tank oil level air f...

Страница 96: ...in the pump shaft seal due to suction of oil with foam 7 obstructed air breather in the tank 8 check the joining speed too high or too low 9 see pump prescriptions 10 broken internal gaskets vanes pl...

Страница 97: ...deposited impurity 25 defective internal cylinder assembly normal loads on axis not admissible seizing of connection pins 26 see point 4 27 accumulator capacity insufficient greater demand from the c...

Страница 98: ...98 EN HYDRAULIC WIRING DIAGRAM...

Страница 99: ...0 04 FLANGE MC WITH FITTINGS G 1 4 BLOCK ATT 1 7 21000001000 03 MAXIMUM PRESSURE VALVE TYPE B 75 190 BAR x MC 1 8 61100500 01 BLOCK U DIAGRAM 4 U 1 9 21002100 TA9 BLOCK 376 DIAGRAM 25 N 2 10 AD3E03CW0...

Страница 100: ...100 EN APPENDIX 4 WIRING DIAGRAMS 80 120 L L R IN 400V 50HZ WITH with two electro mechanical timers SITEC 72x72...

Страница 101: ...101 EN...

Страница 102: ...102 EN...

Страница 103: ...103 EN...

Страница 104: ...I31 1 Timer Eaton DILM32 XTED11 10 RA24 1 KM 5 Contactor EATON DILM9 1 Mechanical block EATON DILM12 XMV 1 KM 6 Contactor EATON DILM9 1 KM 7 Contactor EATON DILM9 1 QF1 Magneto thermal EATON PKZM0 16...

Страница 105: ...105 EN M2 Socket FINDER 94 82 1 KS1 Safety control unit PIZZATO CS AR 086V024 1 KS2 Safety control unit PIZZATO CS FS 30V024 TS1 1...

Страница 106: ...ed timer SITEC 72X72 1 SB1 Emergency push button EATON M22 PVT EATON M22 A M22 K01 1 SB2 First speed button EATON M22 DL WX1 EATON M22 A EATON M22 K10 1 SB3 Second speed button EATON M22 D X EATON M22...

Страница 107: ...107 EN APPENDIX 5 ESPLOSO E DISTINTA L 80 120 EXPLODED VIEWS OF 80 120 REMOVABLE BOWL MIXER LUX AND PARTS LIST 1 ESPLOSO GRUPPO TESTA EXPLODED VIEW OF THE HEAD GROUP...

Страница 108: ...l assembly 1 529002 10 Assieme motore spirale Assembly spiral motor 1 503008 11 Assieme motore vasca estraibile 80 280 50Hz 1 506004 Assembly bowl motor 80 280 50Hz 12 Gruppo rinvio catena Chain trans...

Страница 109: ...109 EN 2 ASSIEME RUOTA FRIZIONE L 80 120 EXPLODED VIEW FOR FRICTION WHEEL L 80 120...

Страница 110: ...4 Anello di frizione e 250 Friction ring e 250 1 C08001 5 Albero ruote frizione 35 L 351 5 Friciton wheels 1 600031 shaft 35 L 351 5 6 Distanziale frizione vasca i 36 e 42 1 643007 L 17 5 Bowl frictio...

Страница 111: ...111 EN 3 ASSIEME GRUPPO SPIRALE EXPLODED VIEW OF SPIRAL GROUP...

Страница 112: ...M4x6 3 B03001 7 Ghiera M45x1 5 Nut M45x1 5 1 607006 8 Anello NYLOS 6409 AV Sealing ring 1 A04004 NYLOS 6409 AV 9 Anello bloccaggio mozzo spirale Locking ring 1 604002 for spiral hub 10 Linguetta 12x8...

Страница 113: ...62 16 1 680026 POLY V pulley G18 Tipo L p 62 16 3 Distanziale piastra motore spirale Spiral 5 643008 motor plate spacer 4 Blocco tendicinghia Belt tensioner block 1 613001 5 Cinghia POLY V 18 gole ti...

Страница 114: ...ore vasca Bowl motor plate 1 6910 25 2 Motore 080 AS 4 POLI 3F B 14 kW 0 75 1 M13003 230 400V 50Hz Motor 080 AS 4 POLI 3F B 14 kW 0 75 230 400V 50Hz 3 Puleggia motore vasca Bowl motor pulley 1 6800 41...

Страница 115: ...Seeger E 25 Ring Seeger E 25 1 B23004 3 Supporto rinvio Transmission support 1 714032 4 Puleggia rinvio e 240 i 47 G 13 1 680040 POLY V Tipo J POLY V pulley e 240 i 47 G 13 type J 5 Corona per rinvio...

Страница 116: ...Supporto rullo reggispinta Thrust roller 1 714037 support 2 Rullo reggispinta Thrust roller 1 6980 04 3 Cuscinetto radiale a sfere 6204 2RS Bearing 2 K10009 6204 2RS 4 Perno per rullo Thrust roller p...

Страница 117: ...117 EN 8 ASSIEME BASAMENTO BASE ASSEMBLY...

Страница 118: ...ing flange 2 651017 11 Assieme impianto idraulico Hydraulic system assembly 1 515001 12 Lamiera copertura cerniera Hinge covering plate 2 659058 13 Lamiera laterale di chiusura Side closing plate 2 70...

Страница 119: ...119 EN 9 ASSIEME IMPIANTO IDRAULICO HYDRAULIC SYSTEM ASSEMBLY...

Страница 120: ...ancio martinetto Jack hook pin 1 686022 6 Cilindro oleodinamico corsa 150 Hydraulic 1 R05001 cylinder 150 7 Flangia fissaggio cilindro carrello Fixing flange 2 651010 for bowl trolley cylinder 8 Bocco...

Страница 121: ...121 EN 10 ASSIEME PANNELLO COMANDI CONTROL PANEL ASSEMBLY...

Страница 122: ...2 E600 01 5 Boccola DU i 70 e 75 L 40 Bush DU i 70 1 K13001 e 75 L 40 6 Vite S T E I M8x30 UNI 5927 Screw S T E I M8x30 1 B08001 UNI 5927 7 Pulsante di emergenza Emergency push button 1 E560 01 8 Sche...

Страница 123: ...123 EN 11 ASSIEME CARRELLO BOWL TROLLEY ASSEMBLY...

Страница 124: ...rt 11 Supporto rullo centratore carrello Bowl trolley 1 714026 centering roller support 12 Cuscinetto 32309 Bearing 32309 2 K10019 13 Anello MIM 100x65x12 Ring MIM 100x65x12 1 A02004 14 Anello NILOS 3...

Страница 125: ...plate LUX 80 Lamiera riparo vasca LUX 120 Bowl protection plate LUX 120 1 1 659136 659138 2 Fascia in polietilene LUX 80 Polyethylene band LUX 80 Fascia in polietilene LUX 120 Polyethylene band LUX 1...

Страница 126: ...Equip Group 125080 2 7 495 234 00 33 http equipgroup ru http bakery apach it...

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