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29

It is re

F

ommended that the water heater storage tank be drained 

and 

À

ushed every 6 months to redu

F

e sediment buildup

 The 

water heater should be drained if being shut down during freezing 

temperatures

 See Features And Components in this manual for 

the lo

F

ation of the water heater 

F

omponents des

F

ribed below

TO DRAIN THE WATER HEATER STORAGE TANK:

1

  Turn off the ele

F

tri

F

al supply to the water heater

2

  Turn off the gas supply at the Main Gas Shutoff Valve if the 

water heater is going to be shut down for an extended period

3

 Ensure 

the 

F

old water inlet valve is open

4

  Open a nearby hot water fau

F

et and let the water run until the 

water is no longer hot

5

 Close 

the 

F

old water inlet valve to the water heater

6

 Conne

F

t a hose to the water heater drain valve and terminate 

it to an adequate drain

7

  Open the water heater drain valve and allow all the water to 

drain from the storage tank

8

  Close the water heater drain valve when all water in the 

storage tank has drained

9

  Close the hot water fau

F

et opened in Step 4

10

 If the water heater is going to be shut down for an extended 

period, the drain valve should be left open

TO FLUSH THE WATER HEATER STORAGE TANK:

1

  Turn off the ele

F

tri

F

al supply to the water heater

2

 Ensure 

the 

F

old water inlet valve is open

3

  Open a nearby hot water fau

F

et and let the water run until the 

water is no longer hot

 Then 

F

lose the hot water fau

F

et

4

 Conne

F

t a hose to the drain valve and terminate it to an 

adequate drain

5

  Ensure the drain hose is se

F

ured before and during the entire 

À

ushing pro

F

edure

 Flushing is performed with system water 

pressure applied to the water heater

6

  Open the water heater drain valve to 

À

ush the storage tank

7

  Flush the water heater storage tank to remove sediment and 

allow the water to 

À

ow until it runs 

F

lean

8

  Close the water heater drain valve when 

À

ushing is 

F

ompleted

9

  Remove the drain hose

10

  Fill the water heater - see Filling The Water Heater in this manual

11

  Turn on ele

F

tri

F

al supply to pla

F

e water heater ba

F

k in operation

12

 Allow the water heater to 

F

omplete several heating 

F

y

F

les to 

ensure it is operating properly

RECOMMENDED PROCEDURE FOR PERIODIC 

REMOVAL OF LIME DEPOSITS FROM TANK TYPE  

COMMERCIAL WATER HEATERS

The amount of 

F

al

F

ium 

F

arbonate (lime) released from water is 

in dire

F

t proportion to water temperature and usage, see 

F

hart

  

The higher the water temperature or water usage, the more lime 

deposits are dropped out of the water

 This is the lime s

F

ale whi

F

forms in pipes, heaters and on 

F

ooking utensils

Lime a

FF

umulation not only redu

F

es the life of equipment but also 

redu

F

es ef

¿F

ien

F

y of the heater and in

F

reases fuel 

F

onsumption

The usage of water softening equipment greatly redu

F

es the 

hardness of the water

 However, this equipment does not always 

remove all of the hardness (lime)

 For this reason it is re

F

ommended 

that a regular s

F

hedule for deliming be maintained

The time between 

F

leaning will vary from weeks to months 

depending upon water 

F

onditions and usage

The depth of lime buildup should be measured periodi

F

ally

 Heaters 

equipped with 

F

leanouts will have about 2" of lime buildup when 

the level of lime has rea

F

hed the bottom of the 

F

leanout opening

 A 

s

F

hedule for deliming should then be set up,based on the amount 

of time it would take for a 1" buildup of lime

 It is re

F

ommended that 

the water heater initially be inspe

F

ted after 6 months

Example 1:

Initial inspe

F

tion after 6 months shows 1/2" of lime a

FF

umulation

 

Therefore, the heater should be delimed on

F

e a year

Example 2:

Initial inspe

F

tion after 6 months shows 2" of lime a

FF

umulation

 

Therefore, the heater should be delimed every 3 months

Explosion Hazard

Temperature-Pressure Relief Valve
must comply with ANSI Z21.22-
CSA 4.4 and ASME code.

Properly sized temperature-
pressure relief valve must be
installed in opening provided.

Can result in overheating and
excessive tank pressure.

Can cause serious injury or death.

ANODE ROD INSPECTION

Property Damage Hazard

Avoid water heater damage.

Inspection and replacement of anode rod required.

CAUTION

The anode rod is used to prote

F

t the tank from 

F

orrosion

 Most 

hot water tanks are equipped with an anode rod

 The submerged 

rod sa

F

ri

¿F

es itself to prote

F

t the tank

 Instead of 

F

orroding tank, 

water ions atta

F

k and eat away the anode rod

 This does not affe

F

water

s taste or 

F

olor

 The rod must be maintained to keep tank in 

operating 

F

ondition

Anode rod deterioration depends on water 

F

ondu

F

tivity, not 

ne

F

essarily water 

F

ondition

 A 

F

orroded or pitted anode rod indi

F

ates 

high water 

F

ondu

F

tivity and should be 

F

he

F

ked and/or repla

F

ed more 

often than an anode rod that appears to be inta

F

t

 Repla

F

ement 

of a depleted anode rod 

F

an extend the life of your water heater

 

Inspe

F

tion should be 

F

ondu

F

ted by a quali

¿

ed te

F

hni

F

ian, and at a 

minimum should be 

F

he

F

ked annually after warranty period

Arti

¿F

ially softened water is ex

F

eedingly 

F

orrosive be

F

ause the 

pro

F

ess substitutes sodium ions for magnesium and 

F

al

F

ium ions

Use of a water softener may de

F

rease the life of water heater tank

The anode rod should be inspe

F

ted after a maximum of three 

years and annually thereafter until 

F

ondition of anode rod di

F

tates 

its repla

F

ement

 Anode repla

F

ement is not 

F

overed by warranty

 

NOTE

 arti

¿F

ially softened water requires the anode rod to be 

inspe

F

ted annually

DRAINING AND FLUSHING

Burn harzard.

Hot water discharge.

Keep  hands   clear  of  drain
valve  discharge.

Содержание 104 Series

Страница 1: ...7015 Low Lead Content Thank yRX IRr EXyinJ this enerJy eI Fient water heater We aSSreFiate yRXr FRn denFe in RXr SrRdXFts WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...AGRAMS 35 49 MANIFOLD KITS 50 REPLACEMENT PARTS LIST 51 52 NOTES 53 54 WARRANTY 55 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 5 PreFautions 5 Ground...

Страница 3: ...ther reproduFtive harm and requires businesses to warn of potential exposure to suFh substanFes WARNING This produFt Fontains a FhemiFal known to the State of California to Fause FanFer birth defeFts...

Страница 4: ...fter servicing Failure to follow these instructions can result in personal injury or death Fire Hazard For continued protection against risk of fire Do not install water heater on carpeted floor Do no...

Страница 5: ...ystem If hydrogen is present there will probably be an unusual sound suFh as air esFaping through the pipe as the water begins to ow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIM...

Страница 6: ...s limited and Fould be void in the event the unit is not installed per the instruFtions in this manual and or not started up by an authorized faFtory trained serviFe start up provider PREPARING FOR TH...

Страница 7: ...ter heater IGNITION MODULE FIGURE 2 BAROMETRIC DRAFT CONTROL The heater is equipped with a double aFting barometriF draft Fontrol This Fontrol assembly is faFtory adjusted to automatiFally regulate th...

Страница 8: ...SHIP WT LBS IN OUT ASME STD BTP 139 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 658 556 1 1 2 1 1 2 BTP 199 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 635 545 1 1 2 1 1 2 BTP 270 A 74 3 4 6...

Страница 9: ...256 5 Models with letter A following the model number have the optional ASME tank FonstruFtion The BTP 370 is available in natural gas only TABLE 3 GAS AND ELECTRICAL CHARACTERISTICS Model Type of Ga...

Страница 10: ...5 24 Fm 24 60 96 Fm LOCATING THE WATER HEATER Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION When installing the heater Fonsideration must be...

Страница 11: ...ns exist water softening or the threshold type of water treatment is reFommended This will proteFt the dishwashers Foffee urns water heaters water piping and other equipment See the MaintenanFe SeFtio...

Страница 12: ...ons above 2000 feet 610 ratings must be reduFed at the rate of 4 for eaFh 1000 feet 305m above sea level For example if a heater is rated at 78 000 Btuh 22 9 Kwh at sea level to rate the heater at 400...

Страница 13: ...ng equipment off statiF pressure and with all gas burning equipment running at maximum rate dynamiF pressure The gas supply pressure must be stable within 1 5 W C from statiF to dynamiF pressure to pr...

Страница 14: ...and the Water Piping Diagrams beginning on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly siz...

Страница 15: ...ture Pressure Relief Valve Fall the toll free number listed on the baFk Fover of this manual for teFhniFal assistanFe CONTAMINATED AIR Breathing Hazard Carbon Monoxide Gas Install water heater in acco...

Страница 16: ...n ned SpaFe is one whose volume is less than 50 FubiF feet per 1 000 Btu hr 4 8 FubiF meters per kW of the total input rating of all applianFes installed in the spaFe Openings must be installed to pro...

Страница 17: ...Fhes 300 mm of the top of the enFlosure shall be provided See Figure 12 The water heater shall have FlearanFes of at least 1 inFh 25 mm from the sides and baFk and 6 inFhes l50 mm from the front of th...

Страница 18: ...aggregate input rating of all applianFes installed in the enFlosure EaFh opening shall not be less than 100 square inFhes 645 Fm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 19: ...the water heater eaFh remote storage tank that may be installed and piped to a water heating applianFe must also have its own properly sized rated and approved Temperature Pressure Relief Valve instal...

Страница 20: ...is reFommended that the disFharge pipe be terminated at an adequate drain inside the building Shall not have any valve or other obstruFtion between the relief valve and the drain INSTALLATION DIAGRAM...

Страница 21: ...ing jurisdiFtion AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the water heater must be replaFed use only t...

Страница 22: ...ants in gas ways SuFh fouling may Fause improper operation re or explosion If Fopper supply lines are used they must be internally tinned and Ferti ed for gas serviFe Before attaFhing the gas line be...

Страница 23: ...pe 3 Fully open the Fold water inlet valve allowing the piping and water heater to ll with water 4 Close hot water fauFet opened in Step 2 as water starts to ow Read SEQUENCE OF OPERATION seFtion of t...

Страница 24: ...IF NO SPARK S89 LOCKS OUT AND SHUTS DOWN SYSTEM MUST BE RESET IF FLAME SIMULATION CONDITION IS PRESENT SYSTEM WILL NOT START POWER INTERUPTION SYSTEM SHUTS OFF RESTARTS WHEN POWER IS RESTORED SAFE ST...

Страница 25: ...25 LIGHTING OPERATION LABEL FIGURE 21 LABEL FOR NATURAL AND LP GAS MODELS...

Страница 26: ...yed to assure proper venting and ForreFt Fombustion CHECKING THE INPUT For installation loFations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS seFtion of this manual for input...

Страница 27: ...est of the ue gases with an Orsat or other similar Fombustion test equipment If the CO2 Fontent is within range see table 6 no adjustment of the air shutter is required Flue gas temperature and CO2 me...

Страница 28: ...the limited warranty Thermal expansion tanks must be installed on all Flosed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR D...

Страница 29: ...s ef FienFy of the heater and inFreases fuel Fonsumption The usage of water softening equipment greatly reduFes the hardness of the water However this equipment does not always remove all of the hardn...

Страница 30: ...tank due to a by pass problem or defeFtive Fold water inlet valve Also FheFk for Flogged drain valve opening Heater must be Fompletely drained before introduFing UN LIME 8 Remove the Fleanout Fover an...

Страница 31: ...er gasket part number 9004099215 Remove the drain valve 9 Install the long plastiF male adapter insert tting into the drain valve opening of heater after applying Te on tape or paste to threads Tighte...

Страница 32: ...against diagram FheFk for grounded broken or loose wires CheFk all wire ends to be sure that they are making good FontaFt ELECTRICAL SERVICING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CO...

Страница 33: ...lve If rumbling persists Fall a quali ed serviFe agenFy Delime heater TiFking or metalliF sounds Expansion and FontraFtion normal Pounding water hammer Air Fhambers in piping have beFome waterlogged T...

Страница 34: ...limit switFh operation the water heater Fannot be restarted unless the water temperature is reduFed to approximately 120F 49C The high limit reset button on the front of the thermostat then needs to b...

Страница 35: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...rometriF draft Fontrol assemblies Fombustion FlearanFes and serviFing must be added PRIOR TO START UP IMPORTANT FaFtory Start Up is required for aFtivating warranty and assuring maximum operating perf...

Страница 51: ...BTP 139 HSG 200 62459 001 0 24 62459 001 0 209 BTP 199 HSG 200 62459 001 0 38 62459 001 0 257 BTP 270 A HSG 400 62459 002 0 368 62459 002 0 302 BTP 370 A HSG 400 62459 002 0 532 62459 002 0 386 MAIN...

Страница 52: ...Draft Control w Tee Assy 9500007199 9500007199 9500007200 9500007200 Cleanout Assembly 4 Gasket 9004099215 9004099215 9004099215 9004099215 5 Pressure Plate 9005797205 9005797205 9005797205 900579720...

Страница 53: ...NOTES 53...

Страница 54: ...NOTES 54...

Страница 55: ...gas supply line sizing gas type venting FonneFtions Fombustion air voltage wiring or fusing Failure to follow appliFable Fodes Failure to follow printed instruFtions Abuse misuse aFFident re ood AFts...

Страница 56: ...500 Tennessee Waltz Parkway Ashland City TN 37015 TeFhniFal Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith All rights reserved...

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