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22

GAS PIPING

Conta

F

t your lo

F

al gas servi

F

F

ompany to ensure that adequate 

gas servi

F

e is available and to review appli

F

able installation 

F

odes 

for your area

Size the main gas line in a

FF

ordan

F

e with Table 8

 The 

¿

gures shown 

are for straight lengths of pipe at 0

5 in

 W

C

 pressure drop, whi

F

h is 

F

onsidered normal for low pressure systems

 Note

 Fittings su

F

h as 

elbows, tees and line regulators will add to the pipe pressure drop

 

Also refer to the latest version of the National Fuel Gas Code

S

F

hedule 40 Steel or Wrought Iron Pipe is the preferred material 

for the gas line of this water heater

 It is imperative to follow the 

sizing re

F

ommendations in the latest version of the National Fuel 

Gas Code if Corrugated Stainless Steel Tubing (CSST) is used as 
the gas line for this water heater

The heater is not intended for operation at higher than 14

0" W

C

natural gas, (1/2 pound per square in

F

h gage) supply gas pressure

 

Exposure to higher supply pressure may 

F

ause damage to the 

gas valve whi

F

F

ould result in 

¿

re or explosion

 If overpressure 

has o

FF

urred su

F

h as through improper testing of gas lines or 

emergen

F

y malfun

F

tion of the supply system, the gas valve must be 

F

he

F

ked for safe operation

 Make sure that the outside vents on the 

supply regulators and the safety vent valves are prote

F

ted against 

blo

F

kage

 These are parts of the gas supply system, not the heater

 

Vent blo

F

kage may o

FF

ur during i

F

e storms

TABLE 8. MAXIMUM CAPACITY OF PIPE IN 

CUBIC FEET OF GAS PER HOUR

(Based upon a Pressure Drop of 0

5 in

F

h Water Column and

0

6 Spe

F

i

¿F

 Gravity Gas and max

 gas pressure of 

5 psig)

LENGTH 

IN FEET

NOMINAL IRON PIPE SIZE (INCHES)

1/2

3/4

1

1 1/4 1 1/2

2

2 1/2

3

4

10

175

360

680

1,400 2,100 3,950 6,300 11,000 23,000

20

120

250

465

950

1,460 2,750 4,350 7,700

15,800

30

97

200

375

770

1,180 2,200 3,520 6

250

12

800

40

82

170

320

660

990

1,900 3,000 5,300

10,900

50

73

151

285

580

900

1,680 2,650 4,750

9,700

60

66

138

260

530

810

1,520 2,400 4,300

8,800

70

61

125

240

490

750

1,400 2,250 3,900

8,100

80

57

118

220

460

690

1,300 2,050 3,700

7,500

90

53

110

205

430

650

1,220 1,950 3,450

7,200

100

50

103

195

400

620

1,150 1,850 3,250

6,700

125

44

93

175

360

550

1,020 1,650 2,950

6,000

150

40

84

160

325

500

950

1,500 2,650

5,500

175

37

77

145

300

460

850

1,370 2,450

5,000

200

35

72

135

280

430

800

1,280 2,280

4,600

It is important to guard against gas valve fouling from 

F

ontaminants in 

gas ways

 Su

F

h fouling may 

F

ause improper operation, 

¿

re or explosion

If 

F

opper supply lines are used they must be internally tinned and 

F

erti

¿

ed for gas servi

F

e

 Before atta

F

hing the gas line, be sure that 

all gas pipe is 

F

lean on the inside

To trap any dirt or foreign material in the gas supply line, a sediment 
trap must be in

F

orporated in the piping (see Figure 20)

 The sediment 

trap must be readily a

FF

essible and not subje

F

t to freezing 

F

onditions

 

Install in a

FF

ordan

F

e with re

F

ommendations of serving gas suppliers

 

Refer to the latest version of the National Fuel Gas Code

To prevent damage, 

F

are must be taken not to apply too mu

F

h torque 

when atta

F

hing gas supply pipe to gas valve inlet

Apply joint 

F

ompounds (pipe dope) sparingly and only to the male 

threads of pipe joints

 Do not apply 

F

ompounds to the 

¿

rst two threads

 

Use 

F

ompounds resistant to the a

F

tion of lique

¿

ed petroleum gases

GAS METER SIZE – NATURAL GASES ONLY

Be sure the gas meter has suf

¿F

ient 

F

apa

F

ity to supply the full rated 

gas input of the water heater as well as the requirements of all other 
gas 

¿

red equipment supplied by the meter

 If gas meter is too small, ask 

the gas 

F

ompany to install a larger meter having adequate 

F

apa

F

ity

GAS PIPING AND SEDIMENT TRAP INSTALLATION

FIGURE 20.

GAS LINE LEAK TESTING

Fire and Explosion Hazard

Leak test before placing the water
heater in operation.
Disconnect gas piping and main gas
shutoff valve before leak testing.
Install sediment trap in accordance
with NFPA 54.

Use joint compound or Teflon tape
compatible with propane gas.

Any time work is done on the gas supply system perform a leak test 
to avoid the possibility of 

¿

re or explosion

1

 For test pressures ex

F

eeding 1/2 psi (3

45 kPa) dis

F

onne

F

t the 

water heater and its Main Gas Shutoff Valve from the gas supply 
piping system during testing, see Figure 20

 The gas supply line 

must be 

F

apped when dis

F

onne

F

ted from the water heater

2

 For test pressures of 1/2 psi (3

45 kpa) or less, the water heater 

need not be dis

F

onne

F

ted, but must be isolated from the supply 

gas line by 

F

losing the Main Gas Shutoff Valve during testing

3

 Coat all supply gas line joints and 

F

onne

F

tions upstream of  the 

water heater with a non-

F

orrosive soap and water solution to 

test for leaks

 Bubbles indi

F

ate a gas leak

 Do not use mat

F

hes, 

F

andles, 

À

ame or other sour

F

es of ignition for this purpose

4

 Repair any leaks before pla

F

ing the water heater in operation

PURGING

Gas line purging is required with new piping or systems in whi

F

h air 

has entered

Purging should be performed per the 

F

urrent edition of NFPA 54 the 

National Fuel Gas Code

Содержание 104 Series

Страница 1: ...7015 Low Lead Content Thank yRX IRr EXyinJ this enerJy eI Fient water heater We aSSreFiate yRXr FRn denFe in RXr SrRdXFts WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...AGRAMS 35 49 MANIFOLD KITS 50 REPLACEMENT PARTS LIST 51 52 NOTES 53 54 WARRANTY 55 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 5 PreFautions 5 Ground...

Страница 3: ...ther reproduFtive harm and requires businesses to warn of potential exposure to suFh substanFes WARNING This produFt Fontains a FhemiFal known to the State of California to Fause FanFer birth defeFts...

Страница 4: ...fter servicing Failure to follow these instructions can result in personal injury or death Fire Hazard For continued protection against risk of fire Do not install water heater on carpeted floor Do no...

Страница 5: ...ystem If hydrogen is present there will probably be an unusual sound suFh as air esFaping through the pipe as the water begins to ow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIM...

Страница 6: ...s limited and Fould be void in the event the unit is not installed per the instruFtions in this manual and or not started up by an authorized faFtory trained serviFe start up provider PREPARING FOR TH...

Страница 7: ...ter heater IGNITION MODULE FIGURE 2 BAROMETRIC DRAFT CONTROL The heater is equipped with a double aFting barometriF draft Fontrol This Fontrol assembly is faFtory adjusted to automatiFally regulate th...

Страница 8: ...SHIP WT LBS IN OUT ASME STD BTP 139 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 658 556 1 1 2 1 1 2 BTP 199 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 635 545 1 1 2 1 1 2 BTP 270 A 74 3 4 6...

Страница 9: ...256 5 Models with letter A following the model number have the optional ASME tank FonstruFtion The BTP 370 is available in natural gas only TABLE 3 GAS AND ELECTRICAL CHARACTERISTICS Model Type of Ga...

Страница 10: ...5 24 Fm 24 60 96 Fm LOCATING THE WATER HEATER Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION When installing the heater Fonsideration must be...

Страница 11: ...ns exist water softening or the threshold type of water treatment is reFommended This will proteFt the dishwashers Foffee urns water heaters water piping and other equipment See the MaintenanFe SeFtio...

Страница 12: ...ons above 2000 feet 610 ratings must be reduFed at the rate of 4 for eaFh 1000 feet 305m above sea level For example if a heater is rated at 78 000 Btuh 22 9 Kwh at sea level to rate the heater at 400...

Страница 13: ...ng equipment off statiF pressure and with all gas burning equipment running at maximum rate dynamiF pressure The gas supply pressure must be stable within 1 5 W C from statiF to dynamiF pressure to pr...

Страница 14: ...and the Water Piping Diagrams beginning on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly siz...

Страница 15: ...ture Pressure Relief Valve Fall the toll free number listed on the baFk Fover of this manual for teFhniFal assistanFe CONTAMINATED AIR Breathing Hazard Carbon Monoxide Gas Install water heater in acco...

Страница 16: ...n ned SpaFe is one whose volume is less than 50 FubiF feet per 1 000 Btu hr 4 8 FubiF meters per kW of the total input rating of all applianFes installed in the spaFe Openings must be installed to pro...

Страница 17: ...Fhes 300 mm of the top of the enFlosure shall be provided See Figure 12 The water heater shall have FlearanFes of at least 1 inFh 25 mm from the sides and baFk and 6 inFhes l50 mm from the front of th...

Страница 18: ...aggregate input rating of all applianFes installed in the enFlosure EaFh opening shall not be less than 100 square inFhes 645 Fm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 19: ...the water heater eaFh remote storage tank that may be installed and piped to a water heating applianFe must also have its own properly sized rated and approved Temperature Pressure Relief Valve instal...

Страница 20: ...is reFommended that the disFharge pipe be terminated at an adequate drain inside the building Shall not have any valve or other obstruFtion between the relief valve and the drain INSTALLATION DIAGRAM...

Страница 21: ...ing jurisdiFtion AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the water heater must be replaFed use only t...

Страница 22: ...ants in gas ways SuFh fouling may Fause improper operation re or explosion If Fopper supply lines are used they must be internally tinned and Ferti ed for gas serviFe Before attaFhing the gas line be...

Страница 23: ...pe 3 Fully open the Fold water inlet valve allowing the piping and water heater to ll with water 4 Close hot water fauFet opened in Step 2 as water starts to ow Read SEQUENCE OF OPERATION seFtion of t...

Страница 24: ...IF NO SPARK S89 LOCKS OUT AND SHUTS DOWN SYSTEM MUST BE RESET IF FLAME SIMULATION CONDITION IS PRESENT SYSTEM WILL NOT START POWER INTERUPTION SYSTEM SHUTS OFF RESTARTS WHEN POWER IS RESTORED SAFE ST...

Страница 25: ...25 LIGHTING OPERATION LABEL FIGURE 21 LABEL FOR NATURAL AND LP GAS MODELS...

Страница 26: ...yed to assure proper venting and ForreFt Fombustion CHECKING THE INPUT For installation loFations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS seFtion of this manual for input...

Страница 27: ...est of the ue gases with an Orsat or other similar Fombustion test equipment If the CO2 Fontent is within range see table 6 no adjustment of the air shutter is required Flue gas temperature and CO2 me...

Страница 28: ...the limited warranty Thermal expansion tanks must be installed on all Flosed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR D...

Страница 29: ...s ef FienFy of the heater and inFreases fuel Fonsumption The usage of water softening equipment greatly reduFes the hardness of the water However this equipment does not always remove all of the hardn...

Страница 30: ...tank due to a by pass problem or defeFtive Fold water inlet valve Also FheFk for Flogged drain valve opening Heater must be Fompletely drained before introduFing UN LIME 8 Remove the Fleanout Fover an...

Страница 31: ...er gasket part number 9004099215 Remove the drain valve 9 Install the long plastiF male adapter insert tting into the drain valve opening of heater after applying Te on tape or paste to threads Tighte...

Страница 32: ...against diagram FheFk for grounded broken or loose wires CheFk all wire ends to be sure that they are making good FontaFt ELECTRICAL SERVICING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CO...

Страница 33: ...lve If rumbling persists Fall a quali ed serviFe agenFy Delime heater TiFking or metalliF sounds Expansion and FontraFtion normal Pounding water hammer Air Fhambers in piping have beFome waterlogged T...

Страница 34: ...limit switFh operation the water heater Fannot be restarted unless the water temperature is reduFed to approximately 120F 49C The high limit reset button on the front of the thermostat then needs to b...

Страница 35: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...rometriF draft Fontrol assemblies Fombustion FlearanFes and serviFing must be added PRIOR TO START UP IMPORTANT FaFtory Start Up is required for aFtivating warranty and assuring maximum operating perf...

Страница 51: ...BTP 139 HSG 200 62459 001 0 24 62459 001 0 209 BTP 199 HSG 200 62459 001 0 38 62459 001 0 257 BTP 270 A HSG 400 62459 002 0 368 62459 002 0 302 BTP 370 A HSG 400 62459 002 0 532 62459 002 0 386 MAIN...

Страница 52: ...Draft Control w Tee Assy 9500007199 9500007199 9500007200 9500007200 Cleanout Assembly 4 Gasket 9004099215 9004099215 9004099215 9004099215 5 Pressure Plate 9005797205 9005797205 9005797205 900579720...

Страница 53: ...NOTES 53...

Страница 54: ...NOTES 54...

Страница 55: ...gas supply line sizing gas type venting FonneFtions Fombustion air voltage wiring or fusing Failure to follow appliFable Fodes Failure to follow printed instruFtions Abuse misuse aFFident re ood AFts...

Страница 56: ...500 Tennessee Waltz Parkway Ashland City TN 37015 TeFhniFal Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith All rights reserved...

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