background image

13

4

 When installing multiple water heaters in the same gas supply 

  system it is re

F

ommended that individual positive lo

F

k-up gas 

 

pressure regulators be installed at ea

F

h unit

POWER SUPPLY

The water heaters 

F

overed in this manual require a 120 VAC, 

1Ø (single phase), 60Hz, 15 amp power supply and must also 
be ele

F

tri

F

ally grounded in a

FF

ordan

F

e with lo

F

al 

F

odes or, in the 

absen

F

e of lo

F

al 

F

odes, with the National Ele

F

tri

F

al Code, ANSI/

NFPA 70 or the Canadian Ele

F

tri

F

al Code, CSA C22

1

WATER TEMPERATURE CONTROL AND MIXING VALVES

Water temperature over 125°F (52°C)
can cause severe burns instantly
resulting in severe injury or death.

Children, the elderly and the
physically or mentally disabled are at
highest risk for scald injury.

Feel water before bathing or showering.

Temperature limiting devices such as
mixing valves must be installed
when required by codes and to
ensure safe temperatures at fixtures.

Water heated to a temperature whi

F

h will satisfy 

F

lothes washing, dish 

washing, and other sanitizing needs 

F

an s

F

ald and 

F

ause permanent 

injury upon 

F

onta

F

t

 Short repeated heating 

F

y

F

les 

F

aused by small 

hot water uses 

F

an 

F

ause temperatures at the point of use to ex

F

eed 

the water heater

s temperature setting by up to 20

ƒ

F (11

ƒ

C)

Some people are more likely to be permanently injured by hot water 
than others

 These in

F

lude the elderly, 

F

hildren, the in

¿

rm and the 

physi

F

ally/mentally disabled

 Table 6 shows approximate time-to-burn 

relationship for normal adult skin

 If anyone using hot water provided 

by the water heater being installed 

¿

ts into one of these groups or if 

there is a lo

F

al 

F

ode or state law requiring a 

F

ertain water temperature 

at the point of use, then spe

F

ial pre

F

autions must be taken

In addition to using the lowest possible temperature setting that 
satis

¿

es the demand of the appli

F

ation a Mixing Valve should be 

installed at the water heater (see Figure 10) or at the hot water taps 
to further redu

F

e system water temperature

Mixing valves are available at plumbing supply stores

 Consult a 

Quali

¿

ed Installer or Servi

F

e Agen

F

y

 Follow mixing valve manufa

F

turer

instru

F

tions for installation of the valves

TABLE 6.

Water Temperature 

ƒ

F

 Time for 1st Degree Burn

(Less Severe Burns)

Time for Permanent Burns

2nd & 3rd Degree

(Most Severe Burns)

110

(normal shower temp

)

116

(pain threshold)

116

35 minutes

45 minutes

122

1 minute

5 minutes

131

5 se

F

onds

25 se

F

onds

140

2 se

F

onds

5 se

F

onds

149

1 se

F

ond

2 se

F

onds

154

instantaneous

1 se

F

ond

(U

S

 Government Memorandum, C

P

S

C

, Peter L

 Armstrong, Sept

 15,1978)

GAS SUPPLY SYSTEMS

Low pressure building gas supply systems are defined as those 
systems that 

F

annot under any 

F

ir

F

umstan

F

es ex

F

eed 14

´

 

W

C

 (1/2 PSI Gauge)

 These systems do not require pressure 

regulation

 Measurements should be taken to insure that gas 

pressures are stable and fall within the requirements stated on 
the water heater rating plate

  Readings should be taken with 

all gas burning equipment off (stati

F

 pressure) and with all gas 

burning equipment running at maximum rate (dynami

F

 pressure)

 

The gas supply pressure must be stable within 1

5

´

  W

C

 

from stati

F

 to dynami

F

 pressure to provide good performan

F

e

 

Pressure drops that ex

F

eed 1

5

´

 W

C

 may 

F

ause rough starting, 

noisy 

F

ombustion or nuisan

F

e outages

 In

F

reases or spikes 

in stati

F

 pressure during off 

F

y

F

les may 

F

ause failure to ignite 

or in severe 

F

ases damage to applian

F

e gas valves

 If your 

low pressure system does NOT meet these requirements, the 
installer is responsible for the 

F

orre

F

tions

High Pressure building supply systems use pressures that 
ex

F

eed 14

´

 W

C

 (1/2 PSI Gauge)

 These systems must use 

¿

eld 

supplied regulators to lower the gas pressure to less than 14

´

 

W

C

 (1/2 PSI Gauge)

 Water heaters require gas regulators that 

are properly sized for the water heater input and deliver the rating 
plate spe

F

i

¿

ed pressures

  Gas supply systems where pressure 

ex

F

eeds 5 PSI often require multiple regulators to a

F

hieve desired 

pressures

  Systems in ex

F

ess of 5 PSI building pressure should 

be designed by gas delivery professionals for best performan

F

e

 

Water heaters 

F

onne

F

ted to gas supply systems that ex

F

eed 14

´

 

W

C

 (1/2 PSI Gauge) at any time must be equipped with a gas 

supply regulator

  

All models require a minimum gas supply pressure of 4

5" W

C

 

for natural gas and propane gas

 The minimum supply pressure 

is measured while gas is 

À

owing (dynami

F

 pressure)

 The supply 

pressure should never fall below 4

5" W

C

 for natural gas and  

propane gas

 The supply pressure should be measured with all 

gas 

¿

red applian

F

es 

F

onne

F

ted to the 

F

ommon main 

¿

ring at full 

F

apa

F

ity

 If the supply pressure drops more than 1

5

´

 W

C

 as gas 

begins to 

À

ow to the water heater then the supply gas system 

in

F

luding the gas line and/or the gas regulator may be restri

F

ted 

or undersized

 See Supply Gas Regulator se

F

tion and Gas 

Piping se

F

tion of this manual

 The gas valve on all models has 

a maximum gas supply pressure limit of 14

´

 W

C

 The maximum 

supply pressure is measured while gas is not 

À

owing (stati

F

 

pressure)

SUPPLY GAS REGULATOR

The maximum allowable gas supply pressure for this water heater is 
14" W

C

 (3

48 kPa)

 Install a positive lo

F

k-up gas pressure regulator 

in the gas supply line if inlet gas pressure 

F

an ex

F

eed 14" W

C

 

(3

48 kPa) at any time

 Regulators must be sized/used a

FF

ording to 

manufa

F

turer

s spe

F

i

¿F

ations

If a positive lo

F

k-up regulator is required follow these instru

F

tions

1

 Positive lo

F

k-up gas pressure regulators must be rated at or above 

  the input Btu/hr rating of the water heater they supply

2

 Positive lo

F

k-up gas pressure regulator(s) should be installed no 

F

loser 

  than 3 equivalent feet (1 meter) and no farther than 8 equivalent 

 feet 

(2

4 meters) from water heater

s inlet gas 

F

onne

F

tion

3

  After installing the positive lo

F

k-up gas pressure regulator(s), an  

initial nominal supply pressure setting of 7" W

C

 (1

74 kPa) while  

water heater is operating is re

F

ommended and will generally 

provide good water heater operation

 Some additional adjustment 

maybe required later to maintain a steady gas supply pressure

INSTALLATION REQUIREMENTS

Содержание 104 Series

Страница 1: ...7015 Low Lead Content Thank yRX IRr EXyinJ this enerJy eI Fient water heater We aSSreFiate yRXr FRn denFe in RXr SrRdXFts WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...AGRAMS 35 49 MANIFOLD KITS 50 REPLACEMENT PARTS LIST 51 52 NOTES 53 54 WARRANTY 55 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 5 PreFautions 5 Ground...

Страница 3: ...ther reproduFtive harm and requires businesses to warn of potential exposure to suFh substanFes WARNING This produFt Fontains a FhemiFal known to the State of California to Fause FanFer birth defeFts...

Страница 4: ...fter servicing Failure to follow these instructions can result in personal injury or death Fire Hazard For continued protection against risk of fire Do not install water heater on carpeted floor Do no...

Страница 5: ...ystem If hydrogen is present there will probably be an unusual sound suFh as air esFaping through the pipe as the water begins to ow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIM...

Страница 6: ...s limited and Fould be void in the event the unit is not installed per the instruFtions in this manual and or not started up by an authorized faFtory trained serviFe start up provider PREPARING FOR TH...

Страница 7: ...ter heater IGNITION MODULE FIGURE 2 BAROMETRIC DRAFT CONTROL The heater is equipped with a double aFting barometriF draft Fontrol This Fontrol assembly is faFtory adjusted to automatiFally regulate th...

Страница 8: ...SHIP WT LBS IN OUT ASME STD BTP 139 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 658 556 1 1 2 1 1 2 BTP 199 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 635 545 1 1 2 1 1 2 BTP 270 A 74 3 4 6...

Страница 9: ...256 5 Models with letter A following the model number have the optional ASME tank FonstruFtion The BTP 370 is available in natural gas only TABLE 3 GAS AND ELECTRICAL CHARACTERISTICS Model Type of Ga...

Страница 10: ...5 24 Fm 24 60 96 Fm LOCATING THE WATER HEATER Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION When installing the heater Fonsideration must be...

Страница 11: ...ns exist water softening or the threshold type of water treatment is reFommended This will proteFt the dishwashers Foffee urns water heaters water piping and other equipment See the MaintenanFe SeFtio...

Страница 12: ...ons above 2000 feet 610 ratings must be reduFed at the rate of 4 for eaFh 1000 feet 305m above sea level For example if a heater is rated at 78 000 Btuh 22 9 Kwh at sea level to rate the heater at 400...

Страница 13: ...ng equipment off statiF pressure and with all gas burning equipment running at maximum rate dynamiF pressure The gas supply pressure must be stable within 1 5 W C from statiF to dynamiF pressure to pr...

Страница 14: ...and the Water Piping Diagrams beginning on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly siz...

Страница 15: ...ture Pressure Relief Valve Fall the toll free number listed on the baFk Fover of this manual for teFhniFal assistanFe CONTAMINATED AIR Breathing Hazard Carbon Monoxide Gas Install water heater in acco...

Страница 16: ...n ned SpaFe is one whose volume is less than 50 FubiF feet per 1 000 Btu hr 4 8 FubiF meters per kW of the total input rating of all applianFes installed in the spaFe Openings must be installed to pro...

Страница 17: ...Fhes 300 mm of the top of the enFlosure shall be provided See Figure 12 The water heater shall have FlearanFes of at least 1 inFh 25 mm from the sides and baFk and 6 inFhes l50 mm from the front of th...

Страница 18: ...aggregate input rating of all applianFes installed in the enFlosure EaFh opening shall not be less than 100 square inFhes 645 Fm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 19: ...the water heater eaFh remote storage tank that may be installed and piped to a water heating applianFe must also have its own properly sized rated and approved Temperature Pressure Relief Valve instal...

Страница 20: ...is reFommended that the disFharge pipe be terminated at an adequate drain inside the building Shall not have any valve or other obstruFtion between the relief valve and the drain INSTALLATION DIAGRAM...

Страница 21: ...ing jurisdiFtion AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the water heater must be replaFed use only t...

Страница 22: ...ants in gas ways SuFh fouling may Fause improper operation re or explosion If Fopper supply lines are used they must be internally tinned and Ferti ed for gas serviFe Before attaFhing the gas line be...

Страница 23: ...pe 3 Fully open the Fold water inlet valve allowing the piping and water heater to ll with water 4 Close hot water fauFet opened in Step 2 as water starts to ow Read SEQUENCE OF OPERATION seFtion of t...

Страница 24: ...IF NO SPARK S89 LOCKS OUT AND SHUTS DOWN SYSTEM MUST BE RESET IF FLAME SIMULATION CONDITION IS PRESENT SYSTEM WILL NOT START POWER INTERUPTION SYSTEM SHUTS OFF RESTARTS WHEN POWER IS RESTORED SAFE ST...

Страница 25: ...25 LIGHTING OPERATION LABEL FIGURE 21 LABEL FOR NATURAL AND LP GAS MODELS...

Страница 26: ...yed to assure proper venting and ForreFt Fombustion CHECKING THE INPUT For installation loFations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS seFtion of this manual for input...

Страница 27: ...est of the ue gases with an Orsat or other similar Fombustion test equipment If the CO2 Fontent is within range see table 6 no adjustment of the air shutter is required Flue gas temperature and CO2 me...

Страница 28: ...the limited warranty Thermal expansion tanks must be installed on all Flosed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR D...

Страница 29: ...s ef FienFy of the heater and inFreases fuel Fonsumption The usage of water softening equipment greatly reduFes the hardness of the water However this equipment does not always remove all of the hardn...

Страница 30: ...tank due to a by pass problem or defeFtive Fold water inlet valve Also FheFk for Flogged drain valve opening Heater must be Fompletely drained before introduFing UN LIME 8 Remove the Fleanout Fover an...

Страница 31: ...er gasket part number 9004099215 Remove the drain valve 9 Install the long plastiF male adapter insert tting into the drain valve opening of heater after applying Te on tape or paste to threads Tighte...

Страница 32: ...against diagram FheFk for grounded broken or loose wires CheFk all wire ends to be sure that they are making good FontaFt ELECTRICAL SERVICING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CO...

Страница 33: ...lve If rumbling persists Fall a quali ed serviFe agenFy Delime heater TiFking or metalliF sounds Expansion and FontraFtion normal Pounding water hammer Air Fhambers in piping have beFome waterlogged T...

Страница 34: ...limit switFh operation the water heater Fannot be restarted unless the water temperature is reduFed to approximately 120F 49C The high limit reset button on the front of the thermostat then needs to b...

Страница 35: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...rometriF draft Fontrol assemblies Fombustion FlearanFes and serviFing must be added PRIOR TO START UP IMPORTANT FaFtory Start Up is required for aFtivating warranty and assuring maximum operating perf...

Страница 51: ...BTP 139 HSG 200 62459 001 0 24 62459 001 0 209 BTP 199 HSG 200 62459 001 0 38 62459 001 0 257 BTP 270 A HSG 400 62459 002 0 368 62459 002 0 302 BTP 370 A HSG 400 62459 002 0 532 62459 002 0 386 MAIN...

Страница 52: ...Draft Control w Tee Assy 9500007199 9500007199 9500007200 9500007200 Cleanout Assembly 4 Gasket 9004099215 9004099215 9004099215 9004099215 5 Pressure Plate 9005797205 9005797205 9005797205 900579720...

Страница 53: ...NOTES 53...

Страница 54: ...NOTES 54...

Страница 55: ...gas supply line sizing gas type venting FonneFtions Fombustion air voltage wiring or fusing Failure to follow appliFable Fodes Failure to follow printed instruFtions Abuse misuse aFFident re ood AFts...

Страница 56: ...500 Tennessee Waltz Parkway Ashland City TN 37015 TeFhniFal Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith All rights reserved...

Отзывы: