background image

23

7

  If the Ignition Control does not sense the 

À

ame during the 

 4 

se

F

ond ignition trial period, the Ignition Control shuts the Gas 

 

Valve and turns off the Spark Igniter

 The 

F

ontrol is lo

F

ked out, 

 

the power to the unit must be 

F

y

F

led to restart the Ignition 

 Control

8

  If  the ignition 

F

ontrol senses 

À

ame during the 4 se

F

onds trial for 

ignition period, the gas 

F

ontrol remains open and the burner on 

until the 

F

all for heat ends

9

  The Ignition Control monitors the Flame Sensor during the 

heating 

F

y

F

le

 If the flame signal is lost, the Ignition Control shuts 

the Main Gas Valve and re-starts the ignition pro

F

ess at 

step 4

10

 On

F

e the unit is satis

¿

ed, the Ignition Control will shut off the 

 

Main Gas Valve and the unit will be in standby mode until another 

 

F

all for heat is initiated by the thermostat

See the 

À

ow 

F

hart on page 26 for more information

‡

 Atta

F

h a gas pressure gauge or manometer to upstream side 

 

of main gas 

F

o

F

k and a gas pressure gauge or manometer to 

 

the manifold pressure tapping

‡

 Che

F

k voltage at dis

F

onne

F

t swit

F

h to make 

F

ertain  that  it 

 mat

F

hes that shown on the burner label

‡

  Apply a few drops of No

  20  SAE  non-detergent  oil  to  the 

 motor 

bearings

‡

 Drill 

max

 5/16" hole in bree

F

hing as 

F

lose as possible to 

À

ue 

 

F

onne

F

tion on heater to install sta

F

k thermometer and 

 

F

ombustion analyzing equipment

  (See Figure 11)

‡

  You are now ready to begin the burner start up pro

F

edure

Installation and start up of this water heater requires abilities and 
skills equivalent to that of a li

F

ensed tradesman in the 

¿

eld involved, 

see Quali

¿F

ations on page 6

Do not pla

F

e the water heater in operation if any part has been under 

water

 Immediately 

F

all a quali

¿

ed servi

F

e te

F

hni

F

ian to inspe

F

t the 

water heater and to repla

F

e any part of the 

F

ontrol system and any 

gas 

F

ontrol whi

F

h has been under water

 

Light the water heater in a

FF

ordan

F

e with the Lighting and Operation 

Instru

F

tion label on the water heater and in this manual on pages 25

 

Before attempting start up, thoroughly study and know the exa

F

Sequen

F

e Of Operation

 See written Sequen

F

e Of Operation on 

page 23 and Sequen

F

e Of Operation Flow Chart on page 24

Be 

F

ertain that the water heater is full of water, that air is purged from 

the gas and water lines and that there are no leaks in the gas and 
water lines

 Ensure all inlet water valves are open

FILLING THE WATER HEATER

Follow these steps to 

¿

ll the water heater prior to start up

1

  Close the heater drain valve

2

  Open a nearby hot water fau

F

et to permit air in system to es

F

ape

3

 Fully open the 

F

old water inlet valve allowing the piping and 

  water heater to 

¿

ll with water

4

  Close hot water fau

F

et opened in Step 2 as water starts to 

À

ow

Read SEQUENCE OF OPERATION se

F

tion of this manual prior 

to lighting and operating this water heater

With above 

F

onditions satis

¿

ed, start the unit in a

FF

ordan

F

e with the 

instru

F

tions on the operating label atta

F

hed to the heater

 For your 

F

onvenien

F

e a 

F

opy of the instru

F

tions are shown on pages 25

Fire or Explosion Hazard

Read instruction manual before

installing, using or servicing

water heater.

To avoid risk of fire or explosion purge discharge must not
enter into confined areas or spaces where ignition can occur.

The area must be well ventilated and all sources of ignition
must be deactivated or removed.

Gas line purging is required with new piping or systems in
which air has entered.

PRIOR TO START UP

This produ

F

t requires a formal Start-Up by an authorized servi

F

e/ 

start-up provider that has been approved by the manufa

F

turer for 

this spe

F

i

¿F

 produ

F

t

 Call 1-800-527-1953 to lo

F

ate the nearest 

authorized start-up provider and arrange a fa

F

tory start-up

 Please 

provide as mu

F

h noti

F

e as possible, preferably 2 weeks

 Please 

have the model and serial number ready when you 

F

all

This start-up is required to a

F

tivate the warranty and ensure safe, 

ef

¿F

ient operation

Warranty on this produ

F

t is limited and 

F

ould be void in the event 

the unit is not installed per the instru

F

tions in this manual and/or not 

started up by an authorized fa

F

tory trained servi

F

e/start-up provider

The following test equipment should be on hand

 (all test equipment 

must be a

FF

limated to ambient temperature before 

F

alibration and use

)

1

 CO2 indi

F

ator (Fyrite or similar) or O2 analyzer

2

 CO indi

F

ator (Monoxor or similar)

3

 Sta

F

k thermometer

4

  Draft Gauge or in

F

lined manometer

5

 Two U-tube manometers or 

F

alibrated 0-10" and 0-35" w

F

 

 pressure 

gauges

6

 Combination volt/ammeter

START-UP AND OPERATION

SEQUENCE OF OPERATION

The following information will des

F

ribe the Sequen

F

e of Operation 

for this water heater

1

 Swit

F

h power on to unit

2

 Thermostat 

F

alls for heat

3

 On a 

F

all for heat, 24V is applied to motor start relay and air 

 swit

F

h

 On

F

e the fan motor rea

F

hes operating rpm 

F

ombustion 

 

air pressure is sensed by the air proving swit

F

h and 

F

loses the 

 swit

F

F

onta

F

ts energizing the S89 ignition module

 The ignition 

 

module performs diagnosti

F

 self 

F

he

F

k on system 

F

omponents

4

  The Ignition Control begins the trial for ignition after 30 se

F

onds 

prepurge is 

F

ompleted

5

  The Ignition Control turns on the Spark Igniter and opens the Pilot 

 Gas 

Valve

6

  The Ignition Control monitors the Flame Sensor during the ignition 

 trial 

period

Содержание 104 Series

Страница 1: ...7015 Low Lead Content Thank yRX IRr EXyinJ this enerJy eI Fient water heater We aSSreFiate yRXr FRn denFe in RXr SrRdXFts WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...AGRAMS 35 49 MANIFOLD KITS 50 REPLACEMENT PARTS LIST 51 52 NOTES 53 54 WARRANTY 55 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 5 PreFautions 5 Ground...

Страница 3: ...ther reproduFtive harm and requires businesses to warn of potential exposure to suFh substanFes WARNING This produFt Fontains a FhemiFal known to the State of California to Fause FanFer birth defeFts...

Страница 4: ...fter servicing Failure to follow these instructions can result in personal injury or death Fire Hazard For continued protection against risk of fire Do not install water heater on carpeted floor Do no...

Страница 5: ...ystem If hydrogen is present there will probably be an unusual sound suFh as air esFaping through the pipe as the water begins to ow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIM...

Страница 6: ...s limited and Fould be void in the event the unit is not installed per the instruFtions in this manual and or not started up by an authorized faFtory trained serviFe start up provider PREPARING FOR TH...

Страница 7: ...ter heater IGNITION MODULE FIGURE 2 BAROMETRIC DRAFT CONTROL The heater is equipped with a double aFting barometriF draft Fontrol This Fontrol assembly is faFtory adjusted to automatiFally regulate th...

Страница 8: ...SHIP WT LBS IN OUT ASME STD BTP 139 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 658 556 1 1 2 1 1 2 BTP 199 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 635 545 1 1 2 1 1 2 BTP 270 A 74 3 4 6...

Страница 9: ...256 5 Models with letter A following the model number have the optional ASME tank FonstruFtion The BTP 370 is available in natural gas only TABLE 3 GAS AND ELECTRICAL CHARACTERISTICS Model Type of Ga...

Страница 10: ...5 24 Fm 24 60 96 Fm LOCATING THE WATER HEATER Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION When installing the heater Fonsideration must be...

Страница 11: ...ns exist water softening or the threshold type of water treatment is reFommended This will proteFt the dishwashers Foffee urns water heaters water piping and other equipment See the MaintenanFe SeFtio...

Страница 12: ...ons above 2000 feet 610 ratings must be reduFed at the rate of 4 for eaFh 1000 feet 305m above sea level For example if a heater is rated at 78 000 Btuh 22 9 Kwh at sea level to rate the heater at 400...

Страница 13: ...ng equipment off statiF pressure and with all gas burning equipment running at maximum rate dynamiF pressure The gas supply pressure must be stable within 1 5 W C from statiF to dynamiF pressure to pr...

Страница 14: ...and the Water Piping Diagrams beginning on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly siz...

Страница 15: ...ture Pressure Relief Valve Fall the toll free number listed on the baFk Fover of this manual for teFhniFal assistanFe CONTAMINATED AIR Breathing Hazard Carbon Monoxide Gas Install water heater in acco...

Страница 16: ...n ned SpaFe is one whose volume is less than 50 FubiF feet per 1 000 Btu hr 4 8 FubiF meters per kW of the total input rating of all applianFes installed in the spaFe Openings must be installed to pro...

Страница 17: ...Fhes 300 mm of the top of the enFlosure shall be provided See Figure 12 The water heater shall have FlearanFes of at least 1 inFh 25 mm from the sides and baFk and 6 inFhes l50 mm from the front of th...

Страница 18: ...aggregate input rating of all applianFes installed in the enFlosure EaFh opening shall not be less than 100 square inFhes 645 Fm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 19: ...the water heater eaFh remote storage tank that may be installed and piped to a water heating applianFe must also have its own properly sized rated and approved Temperature Pressure Relief Valve instal...

Страница 20: ...is reFommended that the disFharge pipe be terminated at an adequate drain inside the building Shall not have any valve or other obstruFtion between the relief valve and the drain INSTALLATION DIAGRAM...

Страница 21: ...ing jurisdiFtion AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the water heater must be replaFed use only t...

Страница 22: ...ants in gas ways SuFh fouling may Fause improper operation re or explosion If Fopper supply lines are used they must be internally tinned and Ferti ed for gas serviFe Before attaFhing the gas line be...

Страница 23: ...pe 3 Fully open the Fold water inlet valve allowing the piping and water heater to ll with water 4 Close hot water fauFet opened in Step 2 as water starts to ow Read SEQUENCE OF OPERATION seFtion of t...

Страница 24: ...IF NO SPARK S89 LOCKS OUT AND SHUTS DOWN SYSTEM MUST BE RESET IF FLAME SIMULATION CONDITION IS PRESENT SYSTEM WILL NOT START POWER INTERUPTION SYSTEM SHUTS OFF RESTARTS WHEN POWER IS RESTORED SAFE ST...

Страница 25: ...25 LIGHTING OPERATION LABEL FIGURE 21 LABEL FOR NATURAL AND LP GAS MODELS...

Страница 26: ...yed to assure proper venting and ForreFt Fombustion CHECKING THE INPUT For installation loFations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS seFtion of this manual for input...

Страница 27: ...est of the ue gases with an Orsat or other similar Fombustion test equipment If the CO2 Fontent is within range see table 6 no adjustment of the air shutter is required Flue gas temperature and CO2 me...

Страница 28: ...the limited warranty Thermal expansion tanks must be installed on all Flosed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR D...

Страница 29: ...s ef FienFy of the heater and inFreases fuel Fonsumption The usage of water softening equipment greatly reduFes the hardness of the water However this equipment does not always remove all of the hardn...

Страница 30: ...tank due to a by pass problem or defeFtive Fold water inlet valve Also FheFk for Flogged drain valve opening Heater must be Fompletely drained before introduFing UN LIME 8 Remove the Fleanout Fover an...

Страница 31: ...er gasket part number 9004099215 Remove the drain valve 9 Install the long plastiF male adapter insert tting into the drain valve opening of heater after applying Te on tape or paste to threads Tighte...

Страница 32: ...against diagram FheFk for grounded broken or loose wires CheFk all wire ends to be sure that they are making good FontaFt ELECTRICAL SERVICING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CO...

Страница 33: ...lve If rumbling persists Fall a quali ed serviFe agenFy Delime heater TiFking or metalliF sounds Expansion and FontraFtion normal Pounding water hammer Air Fhambers in piping have beFome waterlogged T...

Страница 34: ...limit switFh operation the water heater Fannot be restarted unless the water temperature is reduFed to approximately 120F 49C The high limit reset button on the front of the thermostat then needs to b...

Страница 35: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...rometriF draft Fontrol assemblies Fombustion FlearanFes and serviFing must be added PRIOR TO START UP IMPORTANT FaFtory Start Up is required for aFtivating warranty and assuring maximum operating perf...

Страница 51: ...BTP 139 HSG 200 62459 001 0 24 62459 001 0 209 BTP 199 HSG 200 62459 001 0 38 62459 001 0 257 BTP 270 A HSG 400 62459 002 0 368 62459 002 0 302 BTP 370 A HSG 400 62459 002 0 532 62459 002 0 386 MAIN...

Страница 52: ...Draft Control w Tee Assy 9500007199 9500007199 9500007200 9500007200 Cleanout Assembly 4 Gasket 9004099215 9004099215 9004099215 9004099215 5 Pressure Plate 9005797205 9005797205 9005797205 900579720...

Страница 53: ...NOTES 53...

Страница 54: ...NOTES 54...

Страница 55: ...gas supply line sizing gas type venting FonneFtions Fombustion air voltage wiring or fusing Failure to follow appliFable Fodes Failure to follow printed instruFtions Abuse misuse aFFident re ood AFts...

Страница 56: ...500 Tennessee Waltz Parkway Ashland City TN 37015 TeFhniFal Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith All rights reserved...

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