background image

16

DIRECT VENT APPLIANCES

Applian

F

es installed in a Dire

F

t Vent 

F

on

¿

guration that derive all 

air for 

F

ombustion from the outdoor atmosphere through sealed 

intake air piping are not fa

F

tored in the total applian

F

e input Btu/

hr 

F

al

F

ulations used to determine the size of openings providing 

fresh air into 

F

on

¿

ned spa

F

es

EXHAUST FANS

Where exhaust fans are installed, additional air shall be provided 

to repla

F

e the exhausted air

 When an exhaust fan is installed 

in the same spa

F

e with a water heater, suf

¿F

ient openings to 

provide fresh air must be provided that a

FF

ommodate the 

requirements for all applian

F

es in the room and the exhaust fan

 

Undersized openings will 

F

ause air to be drawn into the room 

through the water heater

s vent system 

F

ausing poor 

F

ombustion

 

Sooting, serious damage to the water heater and the risk of 

¿

re 

or explosion may result

 It 

F

an also 

F

reate a risk of asphyxiation

LOUVERS AND GRILLES

The free areas of the fresh air openings in the instru

F

tions that 

follow do not take in to a

FF

ount the presen

F

e of louvers, grilles or 

s

F

reens in the openings

The required size of openings for 

F

ombustion, ventilation and 

dilution air shall be based on the 

³

net free area

´

 of ea

F

h opening

 

Where the free area through a design of louver or grille or s

F

reen 

is known, it shall be used in 

F

al

F

ulating the size of opening 

required to provide the free area spe

F

i

¿

ed

 Where the louver and 

grille design and free area are not known, it shall be assumed 

that wood louvers will have 25

 free area and metal louvers and 

grilles will have 75

 free area

 Non motorized louvers and grilles 

shall be 

¿

xed in the open position

UNCONFINED SPACE

An Un

F

on

¿

ned Spa

F

e is one whose volume IS NOT LESS THAN 

50 

F

ubi

F

 feet per 1,000 Btu/hr (4

F

ubi

F

 meters per kW) of the 

total input rating of all applian

F

es installed in the spa

F

e

 Rooms 

F

ommuni

F

ating dire

F

tly with the spa

F

e, in whi

F

h the applian

F

es 

are installed, through openings not furnished with doors, are 

F

onsidered a part of the un

F

on

¿

ned spa

F

e

Makeup air requirements for the operation of exhaust fans, 

kit

F

hen ventilation systems, 

F

lothes dryers and 

¿

repla

F

es shall 

also be 

F

onsidered in determining the adequa

F

y of a spa

F

e to 

provide 

F

ombustion, ventilation and dilution air

UNUSUALLY TIGHT CONSTRUCTION

In un

F

on

¿

ned spa

F

es in buildings, in

¿

ltration may be adequate 

to provide air for 

F

ombustion, ventilation and dilution of 

À

ue 

gases

 However, in buildings of unusually tight 

F

onstru

F

tion (for 

example, weather stripping, heavily insulated, 

F

aulked, vapor 

barrier, et

F

) additional air must be provided using the methods 

des

F

ribed in the Con

¿

ned Spa

F

e se

F

tion that follows

CONFINED SPACE

A Con

¿

ned Spa

F

e is one whose volume is less than 50 

F

ubi

F

 

feet per 1,000 Btu/hr (4

F

ubi

F

 meters per kW) of the total input 

rating of all applian

F

es installed in the spa

F

e

Openings must be installed to provide fresh air for 

F

ombustion, 

ventilation and dilution in 

F

on

¿

ned spa

F

es

 The required size for 

the openings is dependent on the method used to provide fresh 

air to the 

F

on

¿

ned spa

F

e and the total Btu/hr input rating of all 

applian

F

es installed in the spa

F

e

VENTING INSTALLATION

VENTING

THE INSTRUCTIONS IN THIS SECTION ON VENTING MUST 

BE FOLLOWED TO AVOID CHOKED COMBUSTION OR 

RECIRCULATION OF FLUE GASES

  SUCH CONDITIONS 

CAUSE SOOTING OR RISKS OF FIRE AND ASPHY

;

IATION

Heater must be prote

F

ted from freezing downdrafts

Remove all soot or other obstru

F

tions from the 

F

himney that will 

retard a free draft

Type B venting is re

F

ommended with these heaters

 

This water heater must be vented in 

F

omplian

F

e with all lo

F

al 

F

odes, the 

F

urrent revision of the National Fuel Gas Code 

(ANSI-Z223

1) and with the Category I Venting Tables

If any part of the vent system is exposed to ambient temperatures 
below 40

ƒ

F (4

4

ƒ

C) it must be insulated to prevent 

F

ondensation

‡

 Do 

not 

F

onne

F

t the heater to a 

F

ommon vent or 

F

himney with 

solid fuel burning equipment

 This pra

F

ti

F

e is prohibited by 

many lo

F

al  building 

F

odes as is the pra

F

ti

F

e of venting gas 

¿

red equipment to the du

F

t work of ventilation systems

‡

  Where a separate vent 

F

onne

F

tion is not available and the vent 

pipe from the heater must be 

F

onne

F

ted to a 

F

ommon vent with 

an oil burning furna

F

e, the vent pipe should enter the smaller 

F

ommon vent or 

F

himney at a point above the large vent pipe

BAROMETRIC DRAFT CONTROL ASSEMBLY

A double-a

F

ting barometri

F

 draft 

F

ontrol assembly is provided 

with ea

F

h unit

 The draft 

F

ontrol assembly must be installed 

without alteration

 This assembly is fa

F

tory adjusted for horizontal 

appli

F

ation only and must be atta

F

hed to the heater as shown in 

Figure 11

 The outlet of the draft 

F

ontrol assembly may be rotated 

to fa

F

e in dire

F

tion needed

 The assembly must be 

¿

tted to the 

ja

F

ket 

F

over su

F

h that it is plumb and level to the ground

 Fasten 

the draft 

F

ontrol assembly to the top 

F

over using sheet metal 

s

F

rews at three lo

F

ations, or more, as required

Dampers or other obstru

F

tions must not be installed between the 

heater and the barometri

F

 draft 

F

ontrol assembly

Do not adjust settings on gate

 Counterweight washers are fa

F

tory 

adjusted and should result in bree

F

hing pressure measurements 

at the 

F

ombustion test hole (Figure 11) within the range shown  

in Table 10

NOTE: 

A negative draft must be maintained in the vent piping

 

When installed, the damper gate must pivot freely in the ring 

guides

 This gate will automati

F

ally adjust to regulate the 

F

himney 

draft imposed on the heater

PROPER DRAFT CONTROLLER AND 

VENT PIPE INSTALLATION

FIGURE 11.

Содержание 104 Series

Страница 1: ...7015 Low Lead Content Thank yRX IRr EXyinJ this enerJy eI Fient water heater We aSSreFiate yRXr FRn denFe in RXr SrRdXFts WARNING If the information in these instructions is not followed exactly a fir...

Страница 2: ...AGRAMS 35 49 MANIFOLD KITS 50 REPLACEMENT PARTS LIST 51 52 NOTES 53 54 WARRANTY 55 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 5 PreFautions 5 Ground...

Страница 3: ...ther reproduFtive harm and requires businesses to warn of potential exposure to suFh substanFes WARNING This produFt Fontains a FhemiFal known to the State of California to Fause FanFer birth defeFts...

Страница 4: ...fter servicing Failure to follow these instructions can result in personal injury or death Fire Hazard For continued protection against risk of fire Do not install water heater on carpeted floor Do no...

Страница 5: ...ystem If hydrogen is present there will probably be an unusual sound suFh as air esFaping through the pipe as the water begins to ow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIM...

Страница 6: ...s limited and Fould be void in the event the unit is not installed per the instruFtions in this manual and or not started up by an authorized faFtory trained serviFe start up provider PREPARING FOR TH...

Страница 7: ...ter heater IGNITION MODULE FIGURE 2 BAROMETRIC DRAFT CONTROL The heater is equipped with a double aFting barometriF draft Fontrol This Fontrol assembly is faFtory adjusted to automatiFally regulate th...

Страница 8: ...SHIP WT LBS IN OUT ASME STD BTP 139 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 658 556 1 1 2 1 1 2 BTP 199 A 74 3 4 65 26 3 4 6 21 3 8 27 3 4 38 85 1 4 1 2 635 545 1 1 2 1 1 2 BTP 270 A 74 3 4 6...

Страница 9: ...256 5 Models with letter A following the model number have the optional ASME tank FonstruFtion The BTP 370 is available in natural gas only TABLE 3 GAS AND ELECTRICAL CHARACTERISTICS Model Type of Ga...

Страница 10: ...5 24 Fm 24 60 96 Fm LOCATING THE WATER HEATER Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION When installing the heater Fonsideration must be...

Страница 11: ...ns exist water softening or the threshold type of water treatment is reFommended This will proteFt the dishwashers Foffee urns water heaters water piping and other equipment See the MaintenanFe SeFtio...

Страница 12: ...ons above 2000 feet 610 ratings must be reduFed at the rate of 4 for eaFh 1000 feet 305m above sea level For example if a heater is rated at 78 000 Btuh 22 9 Kwh at sea level to rate the heater at 400...

Страница 13: ...ng equipment off statiF pressure and with all gas burning equipment running at maximum rate dynamiF pressure The gas supply pressure must be stable within 1 5 W C from statiF to dynamiF pressure to pr...

Страница 14: ...and the Water Piping Diagrams beginning on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly siz...

Страница 15: ...ture Pressure Relief Valve Fall the toll free number listed on the baFk Fover of this manual for teFhniFal assistanFe CONTAMINATED AIR Breathing Hazard Carbon Monoxide Gas Install water heater in acco...

Страница 16: ...n ned SpaFe is one whose volume is less than 50 FubiF feet per 1 000 Btu hr 4 8 FubiF meters per kW of the total input rating of all applianFes installed in the spaFe Openings must be installed to pro...

Страница 17: ...Fhes 300 mm of the top of the enFlosure shall be provided See Figure 12 The water heater shall have FlearanFes of at least 1 inFh 25 mm from the sides and baFk and 6 inFhes l50 mm from the front of th...

Страница 18: ...aggregate input rating of all applianFes installed in the enFlosure EaFh opening shall not be less than 100 square inFhes 645 Fm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 19: ...the water heater eaFh remote storage tank that may be installed and piped to a water heating applianFe must also have its own properly sized rated and approved Temperature Pressure Relief Valve instal...

Страница 20: ...is reFommended that the disFharge pipe be terminated at an adequate drain inside the building Shall not have any valve or other obstruFtion between the relief valve and the drain INSTALLATION DIAGRAM...

Страница 21: ...ing jurisdiFtion AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the water heater must be replaFed use only t...

Страница 22: ...ants in gas ways SuFh fouling may Fause improper operation re or explosion If Fopper supply lines are used they must be internally tinned and Ferti ed for gas serviFe Before attaFhing the gas line be...

Страница 23: ...pe 3 Fully open the Fold water inlet valve allowing the piping and water heater to ll with water 4 Close hot water fauFet opened in Step 2 as water starts to ow Read SEQUENCE OF OPERATION seFtion of t...

Страница 24: ...IF NO SPARK S89 LOCKS OUT AND SHUTS DOWN SYSTEM MUST BE RESET IF FLAME SIMULATION CONDITION IS PRESENT SYSTEM WILL NOT START POWER INTERUPTION SYSTEM SHUTS OFF RESTARTS WHEN POWER IS RESTORED SAFE ST...

Страница 25: ...25 LIGHTING OPERATION LABEL FIGURE 21 LABEL FOR NATURAL AND LP GAS MODELS...

Страница 26: ...yed to assure proper venting and ForreFt Fombustion CHECKING THE INPUT For installation loFations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS seFtion of this manual for input...

Страница 27: ...est of the ue gases with an Orsat or other similar Fombustion test equipment If the CO2 Fontent is within range see table 6 no adjustment of the air shutter is required Flue gas temperature and CO2 me...

Страница 28: ...the limited warranty Thermal expansion tanks must be installed on all Flosed water systems DO NOT PLUG THE TEMPERATURE PRESSURE RELIEF VALVE OPENING THIS CAN CAUSE PROPERTY DAMAGE SERIOUS INJURY OR D...

Страница 29: ...s ef FienFy of the heater and inFreases fuel Fonsumption The usage of water softening equipment greatly reduFes the hardness of the water However this equipment does not always remove all of the hardn...

Страница 30: ...tank due to a by pass problem or defeFtive Fold water inlet valve Also FheFk for Flogged drain valve opening Heater must be Fompletely drained before introduFing UN LIME 8 Remove the Fleanout Fover an...

Страница 31: ...er gasket part number 9004099215 Remove the drain valve 9 Install the long plastiF male adapter insert tting into the drain valve opening of heater after applying Te on tape or paste to threads Tighte...

Страница 32: ...against diagram FheFk for grounded broken or loose wires CheFk all wire ends to be sure that they are making good FontaFt ELECTRICAL SERVICING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CO...

Страница 33: ...lve If rumbling persists Fall a quali ed serviFe agenFy Delime heater TiFking or metalliF sounds Expansion and FontraFtion normal Pounding water hammer Air Fhambers in piping have beFome waterlogged T...

Страница 34: ...limit switFh operation the water heater Fannot be restarted unless the water temperature is reduFed to approximately 120F 49C The high limit reset button on the front of the thermostat then needs to b...

Страница 35: ...s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CI...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...rometriF draft Fontrol assemblies Fombustion FlearanFes and serviFing must be added PRIOR TO START UP IMPORTANT FaFtory Start Up is required for aFtivating warranty and assuring maximum operating perf...

Страница 51: ...BTP 139 HSG 200 62459 001 0 24 62459 001 0 209 BTP 199 HSG 200 62459 001 0 38 62459 001 0 257 BTP 270 A HSG 400 62459 002 0 368 62459 002 0 302 BTP 370 A HSG 400 62459 002 0 532 62459 002 0 386 MAIN...

Страница 52: ...Draft Control w Tee Assy 9500007199 9500007199 9500007200 9500007200 Cleanout Assembly 4 Gasket 9004099215 9004099215 9004099215 9004099215 5 Pressure Plate 9005797205 9005797205 9005797205 900579720...

Страница 53: ...NOTES 53...

Страница 54: ...NOTES 54...

Страница 55: ...gas supply line sizing gas type venting FonneFtions Fombustion air voltage wiring or fusing Failure to follow appliFable Fodes Failure to follow printed instruFtions Abuse misuse aFFident re ood AFts...

Страница 56: ...500 Tennessee Waltz Parkway Ashland City TN 37015 TeFhniFal Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith All rights reserved...

Отзывы: