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5

tubing as opposed to nylon tubing. This is because nylon tubing tends to crimp shut when 

it is bent. To remove the Unclamp Supply Line for service, make sure the air pressure is 

discharged, then while pushing inward on the fitting's elastic ring, simultaneously pull the 

tubing out. Cover or plug the self-locking fitting any time the Unclamp Supply Line is not 

connected. This will keep contaminants from entering.

CLAMPING HOUSING

UNCLAMP  AIR

PORT R 1/8 (METRIC)

FEEDBACK CONNECTOR

POWER CONNECTOR

MOTOR COOLING

PORTS R 1/8 (METRIC)

MOTOR  HOUSING

30 TAPER MOTOR SHAFT

Printed Colors – Front:

Requester:

  Marnie Cleveland

Creator:

 deZinnia_25417

File Name:

  External Features.ai

Structure #:

  Illustration  

Date:

 04/24/19

This artwork has been created as requested by 3M. 3M is responsible for the artwork 
AS APPROVED and assumes full responsibility for its correctness.

Scale:

1 Inch

Figure 8. External Features

Electrical Connections

The Servo Motors have two electrical connections, the Motor Power and Motor Feedback (See 

Figure 8). The Motor Power and Motor Feedback connectors are shown in Figure 9. The collet 

release mechanism relies solely on air pressure to operate; it requires no electrical connections.

Figure 9. Electrical Connector Pin-outs

Motor Cooling

The Servo Motors require water cooling. Each motor is designed to operate below a 

temperature of 176°F (80°C). The optimal motor temperature range is 122-140°F (50-60°C). 

The motors contain cooling channels in the Motor Housing surrounding the motor stator. 

These channels allow efficient removal of the heat. The coolant enters and exits the Motor 

Housing through two Motor Cooling Ports as shown in Figure 8. Either of these Motor Cooling 

Ports can be used as an input, the other would then become an output. A closed-loop water 

cooling system must be used and requires a separate cooling unit that circulates water 

through the Motor Housing to remove the heat. All of the coolant is recirculated in the system, 

and no continuous supply or discharge is required. A mixture of pure distilled water and a 

corrosion inhibitor is required such as DowTherm SR-1, or equivalent. Typical cooling units 

are comprised of a pump, water to air heat exchanger, and fan. These units are commercially 

available from several manufacturers (e.g., Miller Coolmate 3, www.millerwelds.com). The 

cooling unit should be sized based on the motor power output of 3.0 hp (2.2 kW) or 5.0 

hp (3.7 kW) with an overall motor efficiency of 90% and the motor load conditions. It is 

recommended to constantly monitor the motor temperature during operation to ensure that it 

does not overheat.

NOTE: The life of the motor is directly related to the operational temperature, so proper 

cooling is critical.

Two 1/4” and 6 mm diameter tube push-lock fittings are provided for installation in the Motor 

Cooling Ports. Remove the shipping plugs and install the desired size push-lock fittings. If 

another type of fitting is needed, replace the existing fitting with a fitting having an R 1/8 

(Metric) thread. Be sure to use a thread seal product and do not overtighten the fitting.

Monitoring Motor Temperature

The Servo Motors are designed to operate below a temperature of 176°F (80°C) and within an 

optimal range of 122-140°F (50-60°C). In many situations it is desirable to monitor the internal 

motor temperature to ensure that the maximum temperature rating is not exceeded, and that 

the optimal temperature range is maintained. To facilitate this, each motor has a thermistor 

that is embedded in the motor windings. The thermistor connection is provided on the Motor 

Feedback Connector as shown in Figure 9. The thermistor temperature signal is a logarithmic 

function of the output resistance. The graph shown in Figure 10 illustrates the internal motor 

temperature verses the thermistor output resistance. In the graph, a temperature of 176°F 

(80°C) corresponds to a resistance of 2000 ohms. If the thermistor indicates a resistance of 

less than 2000 ohms then the motor should be immediately shut down before thermal damage 

occurs. The motor also contains a thermal cutoff switch. If the temperature exceeds 212°F 

(100°C) the motor will stop running until it has cooled off. This feature should not be used to 

control the motor temperature. The thermal cutoff is designed to operate only when all other 

precautions have failed.

Figure 10. Thermistor Chart

Figure 11. Temperature - Resistance Equation

Motor Acceleration/Deceleration

Servo Motors have the ability to start and stop very quickly. As long as the motor does not 

overheat or the amplifier exceed the allowable current input, the motor will continue to 

operate. The problem is that the motor and amplifier can experience excessive current spikes 

with rapid acceleration and deceleration. Media or tooling with a large mass or large diameter 

(i.e., high moment of inertia) only increases the current surge. The amount of time allowed 

to reach the desired speed or stop will directly affect the life of the motor. 3M recommends a 

smooth, linear velocity ramp with a minimum period of one second be used to accelerate to 

full speed or to decelerate to zero speed. The minimum one-second-acceleration period must 

be increased if larger, higher inertia tools are used to prevent servo amplifier faults and avoid 

long-term damage.
Preventative Maintenance Schedule

It is highly recommended to adhere to the preventative maintenance schedule in order to help 

extend the longevity of the equipment. Failing to do so could cause a loss in functionality as 

well as a decrease in product life.

3M SPINDLES

Maintenance

Weekly

Monthly

3 Months

Remove chips from the ID of the shaft

X

Remove debris from spindle/spindle 

housing

X

Check that the connectors are not bent/

damaged

X

Check for flow in the motor cooling and 

unclamp ports

X

Содержание 06531

Страница 1: ...ing safety information Marking Description WARNING READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING TOOL WARNING ALWAYS WEAR APPROVED EYE PROTECTION INTERNATIONAL ELECTRICAL SAFETY CERTIFICATION SYMBOL WARNING DIRECT CURRENT ELECTRICAL INPUT PROTECTIVE EARTH GROUND POINT 3Ø VOLTAGE THREE PHASE VOLTAGE RATING RMS RATED SPEED MAXIMUM OPERATING SPEED RPM OUTPUT RATING MAXIMUM POWER OUTPUT WATT...

Страница 2: ...ds of tool holder Ensure the device is in an appropriate power state for maintenance change over service and testing NOTICE Do not run the motor power cable in close proximity to any feedback or control cables because of possible electrical noise problems The life of the motor is directly related to the operational temperature so proper cooling is critical 3M recommends the use of flexible polyure...

Страница 3: ...ing the unit above 176 F 80 C will cause the rotor to de magnetize and the bearings to fail High temperatures will also cause the O rings that seal the cooling water channels to fail possibly filling the motor with water Flow through water cooling is provided on the motor to allow high duty cycles without overheating Product Configuration Specifications Operating Maintenance Instructions Model Pow...

Страница 4: ...Figure 6 BT30 Retention Knob Pneumatic Connection The Tool Changing function of the motor requires a dry non lubricated filtered air supply with a minimum pressure of 90 psi 6 2 bar and a maximum pressure of 100 psi 6 9 bar Failure to provide supply air to these specifications can degrade performance and will void any warranty repairs concerning pneumatic components If the supply air pressure is t...

Страница 5: ...ion in the Motor Cooling Ports Remove the shipping plugs and install the desired size push lock fittings If another type of fitting is needed replace the existing fitting with a fitting having an R 1 8 Metric thread Be sure to use a thread seal product and do not overtighten the fitting Monitoring Motor Temperature The Servo Motors are designed to operate below a temperature of 176 F 80 C and with...

Страница 6: ...NTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ARISING OUT OF A COURSE OF DEALING CUSTOM OR USAGE OF TRADE If a 3M product does not conform to this warranty then the sole and exclusive remedy is at 3M s option replacement of the 3M product or refund of the purchase price 3 Abrasive Systems Division 3M Center St Paul MN 55144 1000 U S A www 3M com abrasives 3M 2019 3M is a ...

Страница 7: ... D UTILISATION AVANT DE SE SERVIR DE L OUTIL MISE EN GARDE TOUJOURS PORTER UN DISPOSITIF DE PROTECTION OCULAIRE HOMOLOGUÉ SYMBOLE INTERNATIONAL DE CERTIFICATION DE SÉCURITÉ ÉLECTRIQUE MISE EN GARDE PUISSANCE ABSORBÉE À COURANT CONTINU POINT DE MISE À LA TERRE DE PROTECTION TENSION 3Ø TENSION NOMINALE TRIPHASÉE TENSION EFFICACE VITESSE NOMINALE RÉGIME D UTILISATION MAXIMAL TR MIN PUISSANCE NOMINALE...

Страница 8: ...mentation approprié pour l entretien l inversion la réparation et les essais AVIS Ne pas faire passer le câble d alimentation du moteur à proximité de câbles de renvoi ou de commande en raison des problèmes de bruit électrique possibles La durée de vie du moteur étant directement liée à la température de fonctionnement un refroidissement approprié est essentiel 3M recommande l utilisation d un tuy...

Страница 9: ...it Directives d utilisation et d entretien Modèle Puissance en HP kW Couple de maintien continu en lb pi N m Pleine charge A Régime maximal en tr min Régulation de vitesse en Charge axiale maximale de l arbre en lb N Charge radiale maximale de l arbre en lb N Poids en lb kg Température de fonctionnement optimale en C F maximal Blocage thermique en C F Pression maximale du liquide de refroidissemen...

Страница 10: ... Sample Media and Tooling Presentation Scheme ai Structure Illustration Date 04 24 19 This artwork has been created as requested by 3M 3M is responsible for the artwork AS APPROVED and assumes full responsibility for its correctness Scale 1 Inch Figure 4 Exemple de schéma de présentation des matériaux et des outils Spécifications du porte outil BT30 Les modèles de moteur 3M 06531 et 06532 sont con...

Страница 11: ...ment du moteur Les servomoteurs nécessitent un refroidissement à l eau Chaque moteur est conçu pour fonctionner à une température inférieure à 80 C 176 F La plage de température optimale du moteur est de 50 à 60 C 122 à 140 F Les moteurs contiennent des canaux de refroidissement dans le boîtier du moteur entourant le stator du moteur Ces canaux permettent une évacuation efficace de la chaleur Le l...

Страница 12: ...valuer le produit et d établir s il convient à l application prévue y compris effectuer une évaluation des dangers présents dans le lieu de travail et passer en revue tous les règlements applicables à sa région p ex OSHA ANSI etc Le fait de ne pas bien évaluer sélectionner et utiliser un produit 3M ainsi que les produits de sécurité appropriés ou de ne pas respecter toutes les règles de sécurité p...

Страница 13: ...ridad Marca Descripción ADVERTENCIA LEA Y COMPRENDA EL MANUAL DE INSTRUCCIONES ANTES DE OPERAR LA HERRAMIENTA ADVERTENCIA USE SIEMPRE LA PROTECCIÓN OCULAR APROBADA SÍMBOLO DE CERTIFICACIÓN INTERNACIONAL DE SEGURIDAD ELÉCTRICA ADVERTENCIA ENTRADA ELÉCTRICA DE CORRIENTE CONTINUA PUNTO DE PUESTA A TIERRA PROTECTORA VOLTAJE DE 3Ø CLASIFICACIÓN DE VOLTAJE TRIFÁSICO RMS VELOCIDAD NOMINAL VELOCIDAD MÁXIM...

Страница 14: ... en un estado de alimentación adecuado para mantenimiento cambio reparación y pruebas ADVERTENCIA AVISO No pase el cable de alimentación del motor cerca de cualquier cable de retroalimentación o control debido a posibles problemas de ruido eléctrico La vida útil del motor está directamente relacionada con la temperatura de operación por lo que un enfriamiento adecuado es fundamental 3M recomienda ...

Страница 15: ...e 80 C 176 F El funcionamiento continuo de la unidad por encima de 80 C 176 F hará que el rotor se desmagnetice y los cojinetes fallen Las altas temperaturas también Especificaciones configuración del producto Instrucciones de uso y mantenimiento Modelo Potencia HP kW Torque de bloqueo continuo lb pies N M Carga completa A Velocidad máxima RPM Regulación de velocidad Carga axial máxima del eje lb ...

Страница 16: ...24 19 This artwork has been created as requested by 3M 3M is responsible for the artwork AS APPROVED and assumes full responsibility for its correctness Scale 1 Inch Figura 4 Ejemplo de esquema de presentación de medios abrasivos y herramientas Especificación del portaherramientas BT30 Los motores modelo 06531 y 06532 de 3M están diseñados para sujetar un portaherramientas BT30 El portaherramienta...

Страница 17: ...ector eléctrico Enfriamiento del motor Los servomotores requieren refrigeración por agua Cada motor está diseñado para funcionar por debajo de una temperatura de 80 C 176 F El rango óptimo de temperatura del motor es 50 60 C 122 140 F Los motores contienen canales de enfriamiento en la carcasa del motor que rodea su estator Estos canales permiten la eliminación eficiente del calor El refrigerante ...

Страница 18: ...o responsable de evaluar el producto y determinar si es apropiado y adecuado para su aplicación incluida la realización de una evaluación de peligros en el lugar de trabajo y la revisión todas las normativas y normas aplicables por ej OSHA ANSI etc No evaluar seleccionar y utilizar correctamente un producto de 3M y los productos de seguridad correspondientes o no cumplir con todos los reglamentos ...

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