Zurich 56218 Owner'S Manual Download Page 35

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Additional Tests

SYSTEM/ACTUATOR TESTS

For technical questions, please call 1-888-866-5797.

A “confirmation” screen displays when

the learn routine begins.

A series of “instructional” screens

display while the procedure is in

progress. Perform the following

when prompted:

- Press and hold the accelerator

pedal.

- Release the accelerator pedal.

A “results” screen displays when the

learn procedure has completed.

Choose

Finish

to return to the Special

Functions menu.

Manual DPF Regeneration (001)

The Manual DPF Regeneration function lets you perform the Diesel

Particulate Filter (DPF) regeneration procedure.

Select

Manual DPF Regeneration

in the Special Functions menu,

then press

ENTER

An “instructional” screen displays. Prepare the vehicle for test as

directed:

- Start and idle the engine.

Choose

Yes

to continue.

A “status” screen displays while a

vehicle status check is performed.

An “informational” screen displays, and

engine speed increases.

When engine speed returns to normal,

choose

Finish

to return to the Special

Functions menu.

Manual DPF Regeneration (002)

The Manual DPF Regeneration function lets you perform the Diesel

Particulate Filter (DPF) regeneration procedure.

Select

Manual DPF Regeneration

in the Special Functions menu,

then press

ENTER

An “instructional” screen displays. Prepare the vehicle for test as

directed:

- Start and idle the engine.

Choose

Yes

to continue.

A “status” screen displays while a vehicle status check is

performed.

Summary of Contents for 56218

Page 1: ......

Page 2: ...A 21 CUSTOMIZING LIVE DATA PIDs 22 RECORDING CAPTURING LIVE DATA 23 LIVE DATA PLAYBACK 26 ADDITIONAL TESTS THE MAIN MENU 28 SYSTEM ACTUATOR TESTS 28 SYSTEM TEST MENU 77 VIEWING VEHICLE INFORMATION 80 RESETTING THE OIL MAINTENANCE LIGHT 81 USING THE DLC LOCATOR 83 BATTERY RESET 83 BATTERY ALTERNATOR MONITOR 85 VIEWING DRIVE CYCLE PROCEDURES 88 STEERING ANGLE SENSOR SAS CALIBRATION 89 VIEWING THE FI...

Page 3: ...ds tools test equipment etc away from all moving or hot engine parts 4 Put the transmission in PARK for automatic transmission or NEUTRAL for manual transmission and make sure the parking brake is engaged 5 Put blocks in front of and behind the drive wheels 6 Read vehicle service manual before inspecting maintaining or repairing a vehicle 7 Wear ANSI approved safety goggles 8 Never leave the vehic...

Page 4: ...C View screen and or scrolls the LCD display to view DTCs and Freeze Frame data 4 POWER LINK button When not connected to a vehicle turns the Scan Tool On and Off press and hold for 3 seconds When connected to a vehicle links the Scan Tool to the vehicle s PCM 5 M button When pressed displays the Main Menu 6 LD button When pressed while linked to a vehicle places the Scan Tool in Live Data mode 7 ...

Page 5: ...dicates there is a possible problem A Pending DTC is present and or some of the vehicle s emission monitors have not run their diagnostic testing 14 RED LED Indicates there is a problem in one or more of the vehicle s systems The red LED is also used to show that DTC s are present DTCs are shown on the Scan Tool s display In this case the Malfunction Indicator Check Engine lamp on the vehicle s in...

Page 6: ...ill light to warn that the batteries need replacement No data is displayed on screen when all 3 LEDs are lit 7 DTC Display Area Displays the Diagnostic Trouble Code DTC number Each fault is assigned a code number that is specific to that fault 8 Code Number Sequence The Scan Tool assigns a sequence number to each DTC that is present in the computer s memory starting with 1 This number indicates wh...

Page 7: ...f the Scan Tool Adjustments The first time the Scan Tool is turned on you must select the desired display language English French or Spanish and unit of measurement Standard or metric as follows 1 Press and hold POWER LINK to turn the Scan Tool ON n The Select Language screen displays 2 Select the desired display language then press ENTER n The Select Unit screen displays 3 Select the desired unit...

Page 8: ...n If you have problems connecting the cable to the DLC rotate the connector 180 n If you still have problems check the DLC on the vehicle and on the Scan Tool 4 Turn the ignition on DO NOT start the engine 5 When the Scan Tool is properly connected to the vehicle s DLC the unit automatically turns ON n If the unit does not power on automatically it may indicate there is no power present at the veh...

Page 9: ...echnical Support displays Choose System Menu to return to the System Menu Turn the ignition off and disconnect the Scan Tool Contact Technical Support for assistance 7 If the Scan Tool can decode the Vehicle Identification Number VIN for the vehicle under test the Confirm Vehicle screen displays n If the information shown is correct for the vehicle under test choose Yes then proceed to step 10 n I...

Page 10: ...le under test or if you wish to reselect the vehicle choose No to return to the Select Year screen 10 After approximately 10 60 seconds the Scan Tool will retrieve and display any Diagnostic Trouble Codes Monitor Status and Freeze Frame Data retrieved from the vehicle s computer memory n The Scan Tool will display a code only if codes are present If no codes are present the message No Powertrain D...

Page 11: ...ting and no trouble codes are present All Monitor icons will be solid n Yellow LED Indicates one of the following conditions A A PENDING CODE IS PRESENT If the yellow LED is illuminated it may indicate a Pending code is present Check the display for confirmation A Pending code is confirmed by the presence of a numeric code and the word PENDING B MONITOR NOT RUN STATUS If the display shows a zero i...

Page 12: ...conditions at the time that the malfunction occurred is also saved in the vehicle s computer memory The record saved is called Freeze Frame data Saved engine conditions include but are not limited to engine speed open or closed loop operation fuel system commands coolant temperature calculated load value fuel pressure vehicle speed air flow rate and intake manifold pressure If more than one malfun...

Page 13: ...and functions may not be available n To access the System Menu press SYSTEM MENU Select the desired option then press ENTER to view the selected information To view ABS DTCs Select ABS Refer to VIEWING ABS DTCs on page 14 to view ABS DTCs for your vehicle To view SRS DTCs Select SRS Refer to VIEWING SRS DTCs on page 15 to view SRS DTCs for your vehicle To view OEM enhanced DTCs Select OEM Enhanced...

Page 14: ...the message No OEM Enhanced DTC s are presently stored in the vehicle s computer shows Choose System Menu to return to the System Menu 3 If more than one code was retrieved press DTC FF to display additional codes one at a time n Whenever the Scroll function is used the Scan Tool s communication link with the vehicle s computer disconnects To re establish communication press POWER LINK again 4 Whe...

Page 15: ...le s computer after three attempts the message Contact Technical Support displays Choose System Menu to return to the System Menu Turn the ignition off and disconnect the Scan Tool Contact Technical Support for assistance n If the KOER Test was selected and the vehicle s engine is not running an advisory message shows Start the engine and choose Relink to try again or choose System Menu to return ...

Page 16: ...ain 7 When the last retrieved DTC has been displayed and DTC FF is pressed the Scan Tool returns to the Priority Code n To view additional enhanced DTCs repeat steps 1 through 5 above n To exit the enhanced mode choose System Menu button to return to the System Menu Select Global OBD then press ENTER to return to the Global OBD2 mode VIEWING ABS DTCs Refer to the manufacturer s website for vehicle...

Page 17: ... additional information n If no codes are present the message No ABS DTC s are presently stored in the vehicle s computer shows Choose System Menu to return to the System Menu 3 If more than one code was retrieved press DTC FF to display additional codes one at a time n Whenever the Scroll function is used the Scan Tool s communication link with the vehicle s computer disconnects To re establish c...

Page 18: ...shows I M MONITOR STATUS icons are not displayed when viewing SRS DTCs In the case of long code definitions a small arrow is shown in the upper lower right hand corner of the code display area to indicate the presence of additional information n If no codes are present the message No SRS DTC s are presently stored in the vehicle s computer shows Choose System Menu to return to the System Menu 3 If...

Page 19: ...is ON Turn the ignition OFF wait 5 seconds then back ON to reset the computer Choose Relink to try again or choose System Menu to return to the System Menu n If the selected module does not support the Read DTC function an advisory message displays Choose System Menu to return to the System Menu or choose Main Menu to access the Main Menu 3 Refer to DISPLAY FUNCTIONS on page 3 for a description of...

Page 20: ...en press ENTER Proceed to step 2 n If the Select Group screen does not display proceed to step 2 2 The Available Systems screen displays Select the desired module then press ENTER n A One moment please message displays while the requested DTCs are retrieved 3 Select the module for which you wish to view DTCs then press ENTER A One moment please message displays while the requested DTCs are retriev...

Page 21: ...eturn to the Global OBD2 mode ERASING DIAGNOSTIC TROUBLE CODES DTCs When the Scan Tool s ERASE function is used to erase DTCs from the vehicle s on board computer Freeze Frame data and manufacturer specific enhanced data are also erased Unlike other codes which can be removed from the vehicle s control module PERMANENT codes cannot This holds true regardless of the tool being used or color of the ...

Page 22: ...dure 4 If you chose to erase DTCs a One moment please message displays while the erase function is in progress If the vehicle s engine is running an advisory message shows Turn the engine OFF then turn the ignition back to ON DO NOT start the engine Choose Erase DTCs to continue n If the erase was successful a confirmation message shows The Scan Tool automatically relinks to the vehicle s computer...

Page 23: ... procedure ALWAYS have a second person help you One person should drive the vehicle while the other person observes the Scan Tool data Trying to drive and operate the Scan Tool at the same time is dangerous and could cause a serious traffic accident VIEWING LIVE DATA 1 While linked to the vehicle start the engine then press LD 2 A One moment please message displays while the Scan Tool establishes ...

Page 24: ... information displayed on the Scan Tool to specifications in the vehicle s repair manual If desired you can customize the Live Data display to show only those PIDs you are interested in viewing See Customizing Live Data PIDs below for details You may also choose to record Live Data for later viewing See RECORDING CAPTURING LIVE DATA on page 23 for details CUSTOMIZING LIVE DATA PIDs You can customi...

Page 25: ...to scroll through the available PIDs When a PID you wish to display is highlighted press ENTER a checkmark shows to confirm your selection Repeat until only the PIDs you want to display are selected n To select all PIDs choose Select All PIDs n To deselect a PID highlight the PID then press ENTER The checkmark is removed 3 When you are finished making your selection s choose Done to continue 4 The...

Page 26: ...e vehicle a Communication Error message displays Ensure the vehicle is OBD2 compliant Verify the connection at the DLC and verify the ignition is ON Turn the ignition OFF wait 5 seconds then back ON to reset the computer Press POWER LINK to continue 3 Press UP and DOWN to scroll through the available PIDs When a PID you wish to display is highlighted press ENTER a checkmark shows to confirm your s...

Page 27: ... Save n When recording is complete a confirmation screen displays Choose Yes to playback Live Data see LIVE DATA PLAYBACK on page 26 for details or No to return to the Live Data menu as desired n If recording was not successful an advisory message displays Choose Continue to return to the Live Data menu Record by Manual Trigger This option lets you select the precise time at which the Live Data re...

Page 28: ...ished making your selections choose Done to continue n The Record Live Data screen displays n Put the engine in the operating condition where the problem manifests itself If necessary drive the vehicle until you reach the vehicle speed at which the problem occurs 5 When the problem occurs choose Record n A progress message shows on the display n When recording is complete a confirmation screen dis...

Page 29: ...viewing recorded Live Data look for any irregularities in any of the PID values signal information LTFT RPM MAP TEMP etc If any PIDs are not within specification or irregularities are detected follow the procedures in the vehicle s service repair manual to perform additional troubleshooting and repair 5 When you select Continuous Playback the Scan Tool plays recorded data at a rate of one frame 15...

Page 30: ...u find the location of the Data Link Connector DLC for a specified vehicle n Battery Reset Lets you reset the battery monitor system after battery replacement n Battery Alternator Monitor Performs a check of the vehicle s battery and alternator system to ensure the system is operating within acceptable limits n Drive Cycle Procedure Lets you view drive cycle procedures for a selected vehicle monit...

Page 31: ...inder Performance Test n EGR System Test n ESIM Forced Monitor Test n ETC System Test n ETC Throttle Follower Test n Pedal Follower Mode n NVLD Forced Monitor Test Routine Start n Purge Vapor System Test n Set Engine RPM n Set RPM Test n Set Engine RPM System Test n Leak Detection Pump LDP Test n LDP Forced Monitor Test n Injector Kill System Test n VVT System Test n Pedal Follower Mode n Reverse ...

Page 32: ...de 1 Position and Throttle Blade 2 Position 4 If desired choose Reselect to return to the Select Position screen and repeat step 3 to select a new throttle blade position 5 Choose Finish to return to the Special Functions menu Throttle Learn Mode 1 Select Throttle Learn Mode in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed T...

Page 33: ...e current values for MAP Vacuum Engine Speed EGR Sensed Volts and EGR Duty Cycle 4 If desired choose Reselect to return to the Select Flow Rate screen and repeat step 3 to select a new flow rate 5 Choose Finish to return to the Special Functions menu Cam Crank Relearn 1 Select Cam Crank Relearn in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle fo...

Page 34: ...pid Calibration in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed 3 A confirmation screen displays when the calibration routine begins n A results screen displays when the learn procedure ...

Page 35: ...egeneration in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Start and idle the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed 3 An informational screen displays and engine speed increases 4 When engine speed returns to normal choose Finish to return to the Special Functi...

Page 36: ...nue n A status screen displays while a vehicle status check is performed 3 A confirmation screen displays when the compression test begins n An instructional screen displays Crank the engine n While the engine is cranked the screen shows Live Data for the Average Engine RPM Current Injection Mass and Engine RPM for Cylinder 1 through Engine RPM for Cylinder 8 as applicable 4 Choose Finish to retur...

Page 37: ... Exhaust Gas Recirculation EGR system test 1 Select EGR System Test in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Start and idle the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed n The Select Flow Rate screen displays 3 Select Normal Closed Open or the desired flow ra...

Page 38: ...ed the screen shows one of the following the message Routine is complete Live Data for NGC Routine Status Large Leak Monitor Status ESIM Switch Closed Purge Duty Cycle Purge AirFlow and ESIM Frozen Test Timer 4 Choose Finish to return to the Special Functions menu ETC System Test 001 The ETC System Test lets you perform an Electronic Throttle Control ETC system test 1 Select ETC System Test in the...

Page 39: ...cted Turn the ignition on DO NOT start the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed n The Select Throttle Position screen displays 3 Select Normal Closed Open or the desired percentage from 10 to 90 then press ENTER n The Test Results screen displays n The screen shows the current values for APP 1 Volts APP 2 Volts TPS 1 Volts TPS 2 Volts...

Page 40: ...edal Follower Mode in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed 3 A confirmation screen displays when the test routine begins n A results screen displays when the test procedure has c...

Page 41: ...ull Down Timer 4 Choose Finish to return to the Special Functions menu Purge Vapor System Test 1 Select Purge Vapor System Test in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Start and idle the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed n The Select Position screen ...

Page 42: ...en press ENTER n The Test Results screen displays n The screen shows the current Engine Speed 4 If desired choose Reselect to return to the Select RPM screen and repeat step 3 to select a new engine speed 5 Choose Finish to return to the Special Functions menu Set RPM Test The Set RPM Test lets you set engine speed to a specified value 1 Select Set Engine RPM in the Special Functions menu then pre...

Page 43: ...le the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed n The Select RPM screen displays 3 Select the desired RPM value Idle to 1200 RPM as desired then press ENTER n The Test Results screen displays n The screen shows the current Target Idle Speed Engine Speed MAP Vacuum Throttle Blade 1 Position Throttle Blade 2 Position Spark Advance and Engin...

Page 44: ... LDP Forced Monitor Test function lets you initiate the LDP forced monitor test 1 Select LDP Forced Monitor Test in the Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Start and idle the engine When repeating the test allow 30 seconds between tests 2 Choose Yes to continue n A status screen displays while a vehicle status check is...

Page 45: ...d the current Engine Speed 4 If desired choose Reselect to return to the Select Injector screen and repeat step 3 to select a new fuel injector 5 Choose Finish to return to the Special Functions menu Injector Kill System Test 002 The Injector Kill System Test function lets you perform a test of the injector kill system for a selected fuel injector 1 Select Injector Kill System Test in the Special ...

Page 46: ...are the vehicle for test as directed Start and idle the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed n The Select Injector screen displays 3 Select the desired injector then press ENTER n The test results screen displays n The screen shows the ECM Engine RPM 4 If desired choose Reselect to return to the Select Injector screen and repeat step ...

Page 47: ...minimum Set the parking brake Press and hold the brake pedal Place the transmission in REVERSE 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed 3 A confirmation screen displays when the test routine begins n A results screen displays when the test has completed n The screen shows the current Engine Speed Turbine Speed and Output Speed the Throttle Posit...

Page 48: ...ction lets you reset the Mass Airflow MAF sensor values 1 Select Minimum Airflow Test Routine Start in the Special Functions menu then press ENTER n An informational screen displays 2 Choose Yes to continue 3 A confirmation screen displays when the routine begins n A results screen displays when the routine has completed 4 Choose Finish to return to the Special Functions menu EGR Desired Delta Pos...

Page 49: ... screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Choose Yes to continue n A status screen displays while a vehicle status check is performed 3 The Current Maximum Vehicle Speed screen displays The screen shows the Current Max Veh Speed Min Allowable Veh Speed and Max Allowable Veh Speed n To keep the current maximum vehicle speed and return t...

Page 50: ...ions menu Spark Advance The Spark Advance function lets you increase or decrease spark advance 1 Select Spark Advance in the Active Test menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Place the transmission in PARK Start and idle the engine 2 Press ENTER to continue n The Spark Advance screen displays 3 Select Increase or Decrease as desired then ...

Page 51: ...uch start functionality 1 Select One Touch Start Status in the Active Test menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Press ENTER to continue n The One Touch Start Status screen displays 3 Select Disabled or Enabled as desired then press ENTER n The screen refreshes to show the Result 4 Repeat ste...

Page 52: ...then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Press ENTER to continue n The Output State Control of Torque Converter screen displays 3 Select Trans Control Unlock or Lock as desired then press ENTER n The screen refreshes to show the Result 4 Repeat step 3 as desired 5 Choose Exit to return to the Active ...

Page 53: ...press ENTER n The screen refreshes to show the Result 4 Repeat step 3 as desired 5 Choose Exit to return to the Active Test menu Injector Disable The Injector Disable functions let you disable a selected fuel injector 1 Select Injector 1 Disable Injector 2 Disable Injector 3 Disable or Injector 1 Disable in the Active Test menu as desired then press ENTER n An informational screen displays 2 Press...

Page 54: ...ase engine speed from a base commanded RPM in 25 RPM increments 1 Select Engine Speed Control in the ECM Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Set the parking brake Block all drive wheels Start and idle the engine 2 Choose Next to continue n Engine speed is commanded to 550 RPM and the RPM Control test screen displays n ...

Page 55: ...to the ECM Special Functions menu Throttle Sweep The Throttle Sweep function automatically moves the throttle from the null idle state to wide open throttle 1 Select Throttle Sweep in the ECM Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Choose Next to continue n The Throttle Sweep ...

Page 56: ...lets you increase or decrease solenoid position 1 Select EGR Solenoid in the ECM Special Functions menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine 2 Choose Continue to continue n A status message shows while the tool links with the control unit When data is returned from the control unit the EGR Solenoid...

Page 57: ...s 3 Note and record the fuel pressure reading for the selected injector then choose Pulse Injector to pulse the injector n The Injector Pressure Drop screen displays 4 Note and record the fuel pressure drop for the selected injector then choose Continue to return to the Select Injector screen n Repeat steps 2 through 4 for additional injectors as desired 5 Choose Exit to return to the ECM Special ...

Page 58: ...isfire Graphic The Misfire Graphic function lets you reset the misfire counters for the vehicle 1 Select Misfire Graphic in the ECM Special Functions menu then press ENTER n The Misfire Graphic screen displays n The screen shows the Accumulated Current Counters for Cyl 1 through Cyl 8 Cycles of Misfire Data and Engine Load 2 Select the counter you wish to reset then choose Reset n The selected cou...

Page 59: ...n press ENTER n An instructional screen displays Prepare the vehicle for test as directed Choose Next as necessary to scroll the instructional screen Block all drive wheels Set the parking brake DO NOT apply the brake pedal at this time Turn the ignition on DO NOT start the engine at this time Press and hold the brake pedal Start and idle the engine Make sure the A C system is off Place the transm...

Page 60: ...ensor in the ECM Special Functions menu then press ENTER n The Select Sensor screen displays 2 Select the oxygen sensor you wish to reset then choose Reset n A status screen displays the Commanded State as Reset while the reset is in progress 3 When the reset is complete the Commanded State returns to None n Repeat step 2 to reset additional oxygen sensors 4 Choose Exit to return to the ECM Specia...

Page 61: ...screen displays 3 Start and idle the engine If DTCs are present in the vehicle s computer an advisory screen displays Clear DTCs before proceeding n The Throttle Snap screen displays 4 Switch engine speed from 1000 RPM to 3000 RPM three times The Snap Counter increments for each throttle snap n An instructional screen displays Perform the following Press and hold the accelerator to maintain engine...

Page 62: ...t phase 1 is in progress n The Status screen shows the EGR valve lift voltage EGR V L S If conditions are out of range for EGR control an advisory message displays Choose Back to return to the Active Test menu If the EGR system fails test phase 1 an advisory message displays Choose Back to return to the Active Test menu n If the EGR system passes test phase 1 an instructional screen displays Prepa...

Page 63: ...ctive Test menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Make sure all vehicle electrical devices are OFF Make sure the steering wheel is in the center position and DO NOT move during testing Start and idle the engine Set the parking brake Place the transmission in neutral 2 Choose Continue to proceed If DTCs are present in the vehicle s computer...

Page 64: ... s computer an advisory screen displays Clear DTCs before proceeding Make sure battery voltage is between 10 5V 15 5V Start the engine and allow to warm up Make sure engine coolant temperature does not exceed 100 F Turn the ignition off Turn the ignition back on DO NOT start the engine Set the parking brake Place the transmission in PARK or NEUTRAL Make sure all vehicle electrical devices are OFF ...

Page 65: ...ehicle s Evaporative EVAP Emissions System You may choose to perform a SINGLE SOLENOID test MULTI SOLENOID test or FUNCTION TEST To access the EVAP Test function n Select EVAP Test in the Active Test menu then press ENTER The EVAP TEST menu displays To perform the SINGLE SOLENOID test 1 Select SINGLE SOLENOID in the EVAP TEST menu then press ENTER n An instructional screen displays Prepare the veh...

Page 66: ...ays 3 Select the desired test then choose Continue n A status screen displays while the test is in progress n The screen shows the EVAP TEST selected the FPT Sensor pressure the EVAP PC Duty cycle and the EVAP CVS Valve status 4 Choose Back to exit the test n A Test is complete message displays 5 Choose Exit to return to the EVAP TEST menu To perform the FUNCTION TEST 1 Select FUNCTION TEST in the...

Page 67: ...ected or a DTC is registered an advisory message displays Choose Back to return to the EVAP TEST menu 5 When the current stage of the test is completed a series of instructional screens display based on the test results Follow the instructions as directed n A status screen displays while the first stage of the test is in progress n The screen shows the FPT Sensor pressure the EVAP PC Duty cycle an...

Page 68: ... 1 Select EGR Cut VSV in the PCM Actuator Test and Special Function Menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT start the engine Place the transmission in PARK 2 Choose Continue to proceed n The Control EGR Cut VSV screen displays 3 Choose On to activate the EGR Cut VSV Choose Off to deactivate the EGR Cut VSV n The ...

Page 69: ... chassis dynamometer by cutting Traction Control TRC 1 Select Inspection Mode in the PCM Actuator Test and Special Function Menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Erase all DTCs from the vehicle s computer Turn the ignition on DO NOT start the engine Verify the Ready Light is OFF 2 Choose Next to continue n The Select Inspection Mode scree...

Page 70: ...4 Choose Exit to return to the PCM Actuator Test and Special Function Menu PWM Output Test The PWM Output Test function lets you turn off current within the inverter when performing inverter maintenance 1 Select PWM Output Test in the PCM Actuator Test and Special Function Menu then press ENTER n An instructional screen displays Prepare the vehicle for test as directed Turn the ignition on DO NOT ...

Page 71: ... fan off It may take from 3 to 10 seconds for cooling fan speed to change n The display refreshes to show the results Repeat as desired 4 Choose Exit to return to the PCM Actuator Test and Special Function Menu OFF Ave Cg Relay The OFF Ave Cg Relay function lets you activate and deactivate the THS charger adapter relay 1 Select OFF Ave Cg Relay in the PCM Actuator Test and Special Function Menu th...

Page 72: ... then press ENTER n The display refreshes to show the results 4 Choose Exit to return to the PCM Actuator Test and Special Function Menu D 4S Fuel Cut The D 4S Fuel Cut function lets you modify the fuel injection process and enable or disable a selected fuel injector 1 Select D 4S Fuel Cut in the PCM Actuator Test and Special Function Menu then press ENTER n An instructional screen displays Prepar...

Page 73: ... at 3000 RPM maximum Place the transmission in PARK Make sure engine coolant temperature is 80 C before proceeding 2 Choose Continue to proceed n The Select Injection Type screen displays 3 Select PORT Port Injection DIRECT Direct Injection or EITHER Engine control dependency as appropriate then press ENTER n The Control Injection Volume screen displays 4 Choose Decrease to decrease injection volu...

Page 74: ...pport one of four system types n EVAP VSV CHECK 1 Select EVAP System Check in the PCM Actuator Test and Special Function Menu then press ENTER n A series of informational screens display 2 Choose Continue as needed to scroll to subsequent screens n An instructional screen displays Prepare the vehicle for test as directed Make sure fuel level is between 1 4 and 3 4 Make sure fuel temperature is bel...

Page 75: ...m Check in the PCM Actuator Test and Special Function Menu then press ENTER n A series of informational screens display 2 Choose Continue as needed to scroll to subsequent screens n An instructional screen displays Prepare the vehicle for test as directed Make sure fuel level is between 1 4 and 3 4 Make sure fuel temperature is below 35 C Start and run the engine Place the transmission in PARK 3 C...

Page 76: ...s closed and remains closed for the duration of the test Turn the ignition on DO NOT start the engine 3 Choose Continue to proceed n The vehicle s computer performs a 9 step check of the EVAP system A status screen displays the name and number of the current Step the Vapor Pressure and the status of the Purge VSV Vent Valve Vacuum Pump and Fuel VCV 4 Choose Next Step as needed to scroll to the nex...

Page 77: ...the engine Place the transmission in PARK 3 Choose Continue to proceed n The vehicle s computer performs a 9 step check of the EVAP system A status screen displays the name and number of the current Step the Vapor Pressure and the status of the Purge VSV Vent Valve and Vacuum Pump 4 Choose Next Step as needed to scroll to the next stage of the test n When the test is completed a confirmation scree...

Page 78: ...s OFF Turn the ignition on DO NOT start the engine Set the parking brake 3 Choose Continue to proceed n A countdown timer displays followed by an instructional screen Prepare the vehicle for test as directed Start and idle the engine Make sure the air fuel sensor outputs the correct air fuel ratio after idling the engine for 10 minutes minimum 4 Choose Continue to proceed n A Warning screen displa...

Page 79: ...at applicable vehicles monitor and test operation of the oxygen O2 sensors to identify problems that can affect fuel efficiency and vehicle emissions These tests are performed automatically when engine operating conditions are within predefined limits Results of these tests are stored in the on board computer s memory The O2 Sensor Test function lets you retrieve and view O2 sensor monitor test re...

Page 80: ...ntinuously monitored The tests available are determined by the vehicle manufacturer The Scan Tool does not perform the OBD monitor test but retrieves results from the most recently performed tests from the on board computer s memory You may retrieve OBD monitor test results for only one test at any given time 1 From the System Test menu select OBD Monitor Test then press ENTER 2 A One moment pleas...

Page 81: ...you initiate a leak test for the vehicle s EVAP system The Scan Tool does not perform the leak test but signals to vehicle s on board computer to initiate the test The vehicle manufacturer determines the criteria and method for stopping the test once it has been started Refer to the vehicle s service repair manual to determine the procedures necessary to stop the test 1 From the System Test menu s...

Page 82: ...The Vehicle s Calibration Verification Number s CVNs required by ODB2 regulations CVNs are used to determine if emission related calibrations for the vehicle under test have been changed One or more CVNs may be returned by the vehicle s computer 1 With the Scan Tool in OBD2 mode press and release the M button n The Main Menu displays 2 Select Vehicle Information then press ENTER n The Vehicle Info...

Page 83: ... times that the vehicle has been operated under the specific conditions for the monitor XXXCOMP Statistics are also provided for the number of times the vehicle has been operated in OBD monitoring conditions OBDCOND and the number of times the vehicle s engine has been started IGNCNTR 1 With the Scan Tool in OBD2 mode press and release the M button n The Main Menu displays 2 Select Vehicle Informa...

Page 84: ...screen displays 4 To perform the oil reset by procedure choose View Procedure n An instructional dialog displays showing the manual procedures for resetting the indicator light When finished viewing the instructions press the M button to return to the Main Menu 5 To perform oil reset by command choose Perform Command n A status message displays while oil reset is in progress 6 When the reset proce...

Page 85: ...ation 5 When you have finished viewing the DLC location choose New Vehicle to view the DLC location for another vehicle or choose Exit to return to the Main Menu BATTERY RESET You can use the Scan Tool to view the procedures for resetting the battery monitor system following battery replacement or perform battery reset OBD service for Audi BMW Ford Volkswagen and Volvo models only To view battery ...

Page 86: ... Battery Reset menu displays 3 Select Battery Reset OBD Service then press ENTER n An instructional message displays 4 Follow the instructions provided to prepare the vehicle for battery reset OBD service When all necessary procedures have been performed choose Next to continue n A Live Data screen displays if applicable 5 Choose Next to continue n A One moment please message displays while batter...

Page 87: ...h coding select Carry out coding and press ENTER Proceed to step 7 n To re enter battery reference information select Repeat input and press ENTER Repeat steps 4 an 5 n To cancel the battery reset process select Cancel and press ENTER to return to the Main Menu 7 If battery coding was successful a confirmation screen displays Choose Exit to return to the Main Menu n If battery coding was not succe...

Page 88: ...urn the engine off then turn the ignition on DO NOT start the engine Press ENTER to continue n An instructional message displays 6 Turn the vehicle s headlights on then choose Continue to proceed n A countdown message shows while the battery check is in process n If battery voltage is less than 12 1 volts an advisory message shows Choose Main Menu to return to the Main Menu Turn the ignition off a...

Page 89: ...gine to normal operating temperature Turn on the headlights Choose Continue to proceed n An instructional message shows 5 Press the accelerator pedal to raise engine speed to 2000 RPM and maintain the engine speed n When engine speed is within the required range the alternator test begins A progress screen shows n When the countdown timer expires an instructional message shows 6 Turn the vehicle s...

Page 90: ...3 When Monitor status has been retrieved the Drive Cycle Procedures menu displays Depending on Monitor status you can view Drive Cycle procedures for Monitors Incomplete or Monitors Complete If Drive Cycle Procedures are not available for the vehicle an advisory message shows Choose Back to return to the Main Menu 4 Select Monitors Incomplete or Monitors Complete as desired then press ENTER n A li...

Page 91: ...an error occurs while performing calibration procedures an advisory message displays Choose Exit to return to the previous menu 1 Select Steering Angle Sensor Calibration in the Main Menu then press ENTER n For some vehicles a submenu displays Select the desired option then press ENTER Proceed to step 2 If SAS calibration is not supported by the vehicle under test an advisory message displays Choo...

Page 92: ... Hotkey Legend Shows functional descriptions for the Scan Tool s hotkeys n LED Definitions Provides descriptions of the meaning of the Scan Tool SYSTEM STATUS LEDs 1 While linked to the vehicle press M n The Main Menu displays 2 Select Tool Library then press ENTER n The Tool Library menu displays Viewing Tool Icon Descriptions The I M MONITOR STATUS icons on the Scan Tool s LCD display provide an...

Page 93: ...acturer is shown choose Yes 4 The Enter DTC screen displays n The screen shows the code 001 with the first character highlighted Press UP or DOWN as necessary to scroll to the first digit of the DTC then choose Next Digit n The selected character displays solid and the next character is highlighted 5 Select the remaining digits in the DTC in the same way When you have selected all the DTC digits p...

Page 94: ... displays solid and the next character is highlighted 5 Select the remaining digits in the DTC in the same way When you have selected all the DTC digits press ENTER to view the DTC definition 6 When you have finished viewing the DTC definition choose Back to return to the Enter DTC screen and enter additional DTCs or press M to return to the Main Menu If a definition for the DTC you entered is not...

Page 95: ...o the Main Menu ADJUSTMENTS SETTINGS AND LANGUAGE The Scan Tool lets you make several adjustments and settings to configure the tool to your particular needs The following functions can be performed n Adjust Brightness Adjusts the brightness of the display screen n Audible Tone Turns the Scan Tool s audible tone on and off When turned on a tone sounds each time a button is pressed n Language Selec...

Page 96: ...en choose Save to save your changes To return to the Tool Settings menu without making changes choose Back Selecting the Display Language 1 Select Language Selection in the Tool Settings menu then press ENTER n The Language Selection screen dis plays 2 Select the desired display language then choose Save to save your changes To return to the Tool Settings menu without making changes choose Back Se...

Page 97: ...firmware is current and to perform firmware updates when available 1 Visit www ZurichDiagnostics com download and install the latest version of PC Link 2 Select your tool model then click Software Update 3 Connect your tool to your PC using a Mini USB cable and run the PC Link software 4 Follow the on screen prompts to install the firmware upgrade If no update is available the software displays th...

Page 98: ...uing 2 If more than one vehicle is stored in the Scan Tool s memory the Vehicle Selection menu displays Select the desired vehicle then press ENTER If there are no vehicles currently stored in the Scan Tool an advisory message displays Press M to return to the Main Menu n The Memory System Menu displays 3 Select the DTCs you wish to view then press ENTER n The Scan Tool displays the priority DTC I...

Page 99: ...Why can I not erase some codes A Unlike other codes which can be removed from the vehicle s control module PERMANENT codes cannot This holds true regardless of the tool being used or color of the status LED display PERMANENT codes will automatically erase when the control module no longer detects the fault that originally caused the code ...

Page 100: ...ion of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifi...

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Zurich 56218, Owner'S Manual

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