ZUCCHETTI AZZURRO 3000SP User Manual Download Page 121

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User Manual 3000SP
Rev. 1.1 16/03/2021

Identification: MD-AL-GI-00
Rev. 1.1 of 16/03/2021 - Application: GID

13.

Warranty terms and conditions

To view the “Warranty Terms and Conditions” offered by ZCS Azzurro, please refer to the documentation
inside the product box and on the website www.zcsazzurro.com.

Summary of Contents for AZZURRO 3000SP

Page 1: ...Reg no 03225010481 REA AR no 94189 ISO 9001 Certified Company Certificate no 9151 CNS0 IT 17778 Zucchetti Centro Sistemi S p A Green Innovation Division Via Lungarno 248 52028 Terranuova Bracciolini...

Page 2: ...Installation tools 15 3 5 Wall installation position 16 3 6 Assembly instructions 17 4 Electrical connections 19 4 1 Connecting the battery 20 4 2 Connecting a Pylontech battery 21 4 2 1 Connecting a...

Page 3: ...ns in three phase mode 64 7 1 CT Battery Communication RS485 Connections 66 7 2 Operation 69 7 2 1 Preliminary checks 69 7 2 2 First start up of the inverter 70 7 2 3 FREEZING current sensors 72 7 2 4...

Page 4: ...ID 12 1 1 Installation 92 12 1 2 Configuration 93 12 1 3 Verification 102 12 1 4 Troubleshooting 105 12 2 Ethernet adapter 110 12 2 1 Installation 110 12 2 2 Verification 112 12 2 3 Troubleshooting 11...

Page 5: ...right statement Copyright of this manual belongs to Zucchetti Centro Sistemi S p A No part of this manual including the software etc may be copied reproduced or distributed in any form or by any means...

Page 6: ...nual describes the assembly installation electrical connection commissioning maintenance and troubleshooting of the ZCS 3000SP storage inverter Keep this manual so that it is accessible at all times R...

Page 7: ...support The 3000SP storage system is the best solution to optimise the use of energy produced by renewable sources The system is able to manage the bidirectional flow of electricity while controlling...

Page 8: ...rsons the equipment and its components Contact the nearest authorised service centre for any repairs or maintenance Contact your distributor for information on the nearest authorised service centre DO...

Page 9: ...ter must only be installed by qualified personnel and only after obtaining the appropriate authorisations and permits as required by the local regulations DO NOT place explosives or flammable material...

Page 10: ...taller when setting up the system or when the batteries are replaced and the storage system is modified In the case of parallel connections of multiple Pylontech or WeCo batteries please refer to the...

Page 11: ...GID Beware of high voltage Beware of high temperatures Complies with the European Standards CE Ground connection point Read this manual before installing the inverter Indication of the allowable temp...

Page 12: ...lip over shake or jerk the packaging during transport Before opening the box please check that the packaging of the product is intact and has not been damaged or tampered with Once the packaging has b...

Page 13: ...bracket 3 2 Contents of the packaging Carefully check the contents of the packaging before installation making sure that no element inside the packaging is missing or damaged The package should contai...

Page 14: ...functioning of the system the inverter and batteries must be installed in an environment with the following characteristics Dry clean and sheltered place Ambient temperature between 25 C and 60 C Rel...

Page 15: ...ommended drill bit 6mm To drill holes in the wall for fixing the bracket 2 Screwdriver To screw and unscrew screws for the various connections 3 Wire stripper To prepare the cables for wiring 4 4 mm A...

Page 16: ...P inverter and batteries 3 5 Wall installation position The 3000SP storage inverter must be installed vertically on the wall to ensure rapid and effective heat dissipation or at an inclination not exc...

Page 17: ...oles paying attention to the force and depth with which they are inserted 3 Fix the mounting bracket to the wall using the screws and flat washers supplied Figure 6 Instructions for fixing the bracket...

Page 18: ...and or its partners may not carry out any technical repairs or maintenance work or move the inverter or battery packs from and to the ground if they are installed at a height of more than 180 cm from...

Page 19: ...connecting the Pylontech batteries to the 3000SP storage inverter is supplied separately It is recommended to ensure that your storage kit is equipped with this accessory In the case of Pylontech and...

Page 20: ...he cable which has the quick coupling for the batteries must be positioned in the relative positive and negative terminals of the installed battery 4 Replace the waterproof cover and secure it with th...

Page 21: ...ed to the battery by inserting the RJ45 8 pin plug into the appropriate connection 1 In the case of Pylontech batteries insert the plug into the CAN port of the single battery Figure 11 Pylontech comm...

Page 22: ...es connect one of the two power cables e g the positive orange one to the master battery inserting the fast contact into the appropriate terminal then connect the other cable e g the negative black on...

Page 23: ...ABLE 0 6M and ZST CABLE 1 5M in the LINK connection PORT insert this cable in LINK CONNECTION PORT 0 of the second battery which will be called Slave 1 If additional batteries are present a new jumper...

Page 24: ...dent contact the ZCS Service Centre at the toll free number 800 72 74 64 available on in Italy or open a ticket by going to the support section of our website https www zcsazzurro com it support 4 3 C...

Page 25: ...tching them on and disconnecting them one at a time measuring the and terminals with the tester Make sure that the difference between the voltages of all the batteries is less than 2 Volts b Set the D...

Page 26: ...e between the batteries e In case of additional batteries the communication cable will be connected as indicated above for the connection of the MASTER battery to SLAVE 1 f The last battery will only...

Page 27: ...ser Manual 3000SP Rev 1 1 16 03 2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID Figure 20 Parallel connection of four WeCo batteries Figure 21 Parallel connection of five WeCo ba...

Page 28: ...Rev 1 1 16 03 2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID 4 4 CT Battery Communication RS485 Connections Figure 22 Wiring diagram of the 3000SP storage inverter in a system p...

Page 29: ...sitioned on the phase cable exiting the photovoltaic inverter utility side or from the production counter and will only measure the energy generated by the photovoltaic inverter 2 If it is necessary t...

Page 30: ...he exchange sensor and CTpv for the production sensor 6 If using Pylontech batteries the communication cable between the inverter and batteries is supplied as an accessory inside the transparent bag i...

Page 31: ...3000SP inverter CAN communication 3000SP CAN port CANH pin1 CANL pin2 GND pin3 WeCo CAN port CANH pin1 CANL pin2 GND pin3 Figure 12 End of WeCo communication cable with inverter side terminal in the C...

Page 32: ...terproof cover and secure it with the 4 screws tighten the cable gland 8 Below are some simplified diagrams showing the correct and incorrect installation of the current sensors As shown in the figure...

Page 33: ...ables connected in parallel directly under the import export meter make sure all the phase cables pass through the CTa sensor as shown in the figure Figure 29 Correct positioning of the current sensor...

Page 34: ...REEN PE 4 Replace the waterproof cover and secure it with the 4 screws tighten the cable gland Figure 13 Connecting the network cable to the GRID terminal block 4 6 Connecting the critical load EPS fu...

Page 35: ...figure 31 so as to connect the critical loads and electrical grid coming from the import export meter to the normally closed input and the critical loads and LOAD input of the storage inverter to the...

Page 36: ...to select the option of the current menu or to move to the next number 5 2 Indicator lights Indicator of the charge status Green When the system is in charging control status the green LED flashes Whe...

Page 37: ...or permanent the red LED is steady It is necessary to check the list of current events 5 3 Operating status Operating status Green discharging light Green charging light Red alarm light Discharge Stea...

Page 38: ...For lithium batteries make sure that the communication cable has been connected correctly 6 2 Procedure for initial set up 1 Switch off the photovoltaic system and any other energy generation from re...

Page 39: ...ce and after a few seconds will turn off except for the RUN indicating LED Figure 35 Battery status after setting the POWER switch to ON and pressing the SW button In the case of WeCo batteries press...

Page 40: ...scharge V 6 Max charge current A 13 End of charge V 7 Overvoltage threshold Note settings 4 to 13 will only be present if the DEFAULT option has been selected 1 Date and time The date time format of t...

Page 41: ...27 31 Slovakia ZSD 08 Belgium 20 Korea 32 CEI 0 21 Areti 09 UK G59 21 Sweden 33 49 Reserved 10 China 22 General Europe 11 France 23 CEI 0 21 External 3 Battery type Use the Up and Down keys to select...

Page 42: ...ress the ESC Menu key first key from the left to enter the main menu 2 Use the Enter key fourth key from the left to enter the 1 Settings submenu and scroll down with the arrow until the CT Direction...

Page 43: ...current measured with respect to the voltage At power up i e during the initial waiting time make sure that there is more than 200W of power on the CTa three phase in IMPORT conditions in order to co...

Page 44: ...eated when the machine is restarted in the future 6 At this point the photovoltaic system can be switched on for production Figure 40 Switching on the photovoltaic inverter 6 4 Menu From the main scre...

Page 45: ...ters Safety 8 Date and time 1 Battery parameters 1 Battery Parameters 1 Battery Type 7 Max discharge current A 2 Battery capacity 8 Min voltage threshold 3 Depth of discharge 9 Min discharge voltage V...

Page 46: ...eys to change the value of the capacity Press OK to move to the next digit and then confirm the setting wait for OK to appear on the display When setting this parameter refer to the relative datasheet...

Page 47: ...and press OK to enter the menu for setting the minimum discharge voltage Press the Up and Down keys to change the value of the minimum discharge voltage Press OK to move to the next digit and then con...

Page 48: ...s very important for lead acid batteries while it is not so important for lithium batteries with BMS 11 End of charge Voltage only for DEFAULT batteries Select 11 End of charge V and press OK to enter...

Page 49: ...m Address and press OK to enter the menu for selecting the communication address Press the Up and Down keys to change the first digit press OK to go to the next one and confirm After setting the addre...

Page 50: ...ergency Power Supply Select 9 Set EPS mode and press OK to enter the menu for setting the EPS mode The following screen appears on the display 9 Set EPS mode 1 EPS setting 1 Enable EPS Disable EPS 2 S...

Page 51: ...it all other situations it should be ignored 11 Self test Select 11 Self test and press OK to enter the self test interface Note this setting is only used in Italy and is therefore visible only if co...

Page 52: ...cation GID Wait Testing 27 S1 Wait Test 27 S1 OK Wait Testing 27 S2 Wait Test 27 S2 OK Wait Testing 81 S1 Wait Test 81 S1 OK Wait Testing 81 S2 Wait Test 81 S2 OK Wait Testing 81 S1 Wait Test 81 S1 OK...

Page 53: ...9 S2 229V 204ms Press down 27 S1 195 5V 400ms Press down 27 S1 228V 408ms Press down 27 S2 92V 200ms Press down 27 S2 227V 205ms Press down 81 S1 50 5Hz 100ms Press down 81 S1 49 9Hz 103ms Press down...

Page 54: ...ed based on the grid frequency according to the requirements of the local standards This option allows setting the delay time expressed in seconds with which the change in P power occurs 4 Set QV time...

Page 55: ...lect 1 Set Auto Mode and press OK to set automatic mode In this mode the device will automatically establish the start and end of the charging to ensure that the energy stored in the battery and the b...

Page 56: ...ced by the photovoltaic system and supplied by the battery is less than that required by the loads the missing energy will be taken from the grid Press the Down key from the main menu to access the in...

Page 57: ...ser can select one or more time intervals both hourly and daily during which the battery will be forced to charge also drawing power from the grid if the power supplied by the photovoltaic system is n...

Page 58: ...ious initialisation voltage and frequency parameters in order to adapt the inverter to installation sites where thresholds different from those required by the national standards are required To chang...

Page 59: ...on the errors currently present in the inverter in particular you will be able to view the number of errors the identification code and date time at which they occurred An example of the screen is sh...

Page 60: ...ery set 3 System Info System info 1 Serial number Serial number of the machine Software version Software version installed Hardware version Hardware version RS485 address Address of Wi Fi communicatio...

Page 61: ...he AC power and turning off the batteries If Pylontech batteries are used set the switches of each battery in the pack to 0 If WeCo batteries are used press the POWER button for 5 seconds until the RU...

Page 62: ...message Communication Failed appears switch off the inverter and repeat the procedure starting from step 7 13 Once the update has been completed successfully it is necessary to change the country cod...

Page 63: ...formation and to request the firmware update files please contact the ZCS Azzurro Technical Support on the toll free number 800 727464 only in Italy 6 4 5 Energy Statistics Energy statistic To enter t...

Page 64: ...two phases lighting and refrigerator are also taken into account for its automatic operation and the balance of power flows takes into consideration the entire photovoltaic production and the absorpti...

Page 65: ...hat the system manages the energy storage according to a global logic of a three phase system which takes into account the production and consumption on all phases Therefore this configuration is reco...

Page 66: ...l therefore measure both the energy fed into the grid by the photovoltaic system and the energy withdrawn to meet the requirement of the utilities on its phase the CTb and CTc each positioned on the o...

Page 67: ...is electric electronic noise near the cable that may cause interference use FTP network cables The cable can be extended by up to 100 metres with a minimum loss of signal Figure 45 Extending the cabl...

Page 68: ...topper G 4 Route the CT cable through the cable gland to the right of the cover connect the cable to the CT terminal supplied then insert the CT terminals into the corresponding ports CTa for CTb and...

Page 69: ...t sensors Figure 48 Incorrect positioning of the current sensors 7 2 Operation 7 2 1 Preliminary checks Please carry out the following checks before commissioning the inverter 1 The 3000SP inverter mu...

Page 70: ...and any other energy generation from renewable sources this can be done by disconnecting the AC power to the photovoltaic inverter by means of the disconnecting switch installed on the system Alterna...

Page 71: ...ce and after a few seconds will turn off except for the RUN indicating LED Figure 50 Battery status after setting the POWER switch to ON and pressing the SW button In the case of WeCo batteries press...

Page 72: ...guration of the current sensors This can be done once the inverter has been started by following these steps 7 Press the ESC Menu key first key from the left to enter the main menu 8 Use the Enter key...

Page 73: ...laced by the power readings shown in this menu Therefore when turning on the system or during the initialisation it is necessary to make sure that all three phases have a power of more than 500W in IM...

Page 74: ...PV 90 90 on all phases have been met it will be possible to freeze this situation so that it does not have to be repeated on future system start ups a Press the second key to display the FREEZE messa...

Page 75: ...CTpv Scale Factor item is highlighted Press the Enter key 3 Enter the password 0001 using the up and down arrow keys to change the highlighted value by one unit and the ENTER key to move to the next...

Page 76: ...76 121 User Manual 3000SP Rev 1 1 16 03 2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID Figure 56 Switching on the photovoltaic inverter...

Page 77: ...functioning To check the proper functioning of the inverter follow these steps 1 Switch of all photovoltaic generation sources 2 Lower the circuit breaker switch dedicated to protecting the 3000SP the...

Page 78: ...r power flows from either the photovoltaic system or the battery 5 Once the countdown is over the batteries will start to deliver power according to the availability towards the utility trying to rese...

Page 79: ...above are not verified check the CT positioning and direction by consulting the sections on correct installation and initial start up 8 1 Checking the settings 1 Below is a summary of all the setting...

Page 80: ...CTpv Scale Factor 1 00 Single phase configuration 3 00 Three phase configuration CT Direction check the blocking status of the CTs Battery type check if the battery model on the display is consistent...

Page 81: ...81 121 User Manual 3000SP Rev 1 1 16 03 2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID...

Page 82: ...82 121 User Manual 3000SP Rev 1 1 16 03 2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID 9 Technical specifications TECHNICAL DATA 3000SP...

Page 83: ...enu from the standard interface Select Event List in the menu screen then press OK to access the list of alarms and errors Error code Error name Error description Possible solution ID01 GridOVP Grid v...

Page 84: ...owed by the inverter Adjust the number of photovoltaic modules connected in order to reduce the PV production The inverter automatically returns to its normal operating state after the appropriate cor...

Page 85: ...are internal errors of the 3000SP Switch off the unit by disconnecting the AC and DC switches and wait for at least 5 minutes Switch the unit back on again by closing the AC and DC switches and check...

Page 86: ...communication cable between the battery and the 3000SP inverter ID53 SpiCommL ose SPI communication error ID65 ID77 are internal errors of the 3000SP inverter Switch off the unit by disconnecting the...

Page 87: ...he load ID84 Long dist OFF Shutdown signal of the 3000SP inverter Switch of the inverter and contact technical support ID85 Battery Voltage is low Battery voltage is low Minimum voltage level has been...

Page 88: ...he battery Alternatively reduce the charge and discharge current value set If the error persists contact Technical Support ID105 BatOTC Over temperature protection of battery charge ID106 BatUTD Under...

Page 89: ...cation GID Cleaning the heatsink Use an air compressor a soft dry cloth or soft bristled brush to clean the heatsink Do not use water corrosive chemical substances or aggressive detergents to clean th...

Page 90: ...torage Store the inverter in a dry place where the ambient temperature is between 25 and 60 C 11 4 Disposal Zucchetti Centro Sistemi S p a is not liable for the disposal of the equipment or parts ther...

Page 91: ...2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID With your cooperation in the correct disposal of this product you contribute to the reuse recycling and recovery of the product a...

Page 92: ...there is no need to open the front cover of the inverter In order to monitor the inverter the RS485 communication address must be set to 01 directly from the display Installation tools Cross screwdri...

Page 93: ...tch on the inverter by following the procedure described in the manual 12 1 2 Configuration Configuration of the Wi Fi adapter requires the presence of a Wi Fi network near the inverter in order to ac...

Page 94: ...signal does not reach the inverter a system must be installed to amplify the signal and bring it to the installation location 1 Activate the search for the Wi Fi networks on your telephone or PC so th...

Page 95: ...pter i e AP_ where indicates the serial number of the Wi Fi adapter shown on the label of the device which operates as an access point Figure 61 Connection to Access Point for Wi Fi adapter on iOS sma...

Page 96: ...0 Rev 1 1 of 16 03 2021 Application GID Figure 62 Password of external Wi Fi adapter Note To ensure that the adapter is connected to the PC or smartphone during the configuration procedure enable auto...

Page 97: ...Wi Fi connection even if the internet is not available Figure 64 Screen indicating that the Internet cannot be accessed 4 Open a browser Google Chrome Safari Firefox and enter the IP address 10 10 100...

Page 98: ...elds are filled in with the inverter information The language of the page can be changed using the command in the top right hand corner Figure 66 Status screen 6 Click on the Wizard setup button in th...

Page 99: ...available wireless network 1 8 Enter the password of the Wi Fi network Wi Fi modem clicking on Show Password to make sure it is correct the password should not contain special characters and spaces N...

Page 100: ...n MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID Figure 68 Screen for entering the password of the wireless network 2 9 Click Next again without ticking any of the options relating to the system se...

Page 101: ...ure 70 Final configuration screen 4 11 At this point if the configuration of the adapter is successful the last configuration screen will appear and the telephone or PC will unpair from the inverter s...

Page 102: ...it two minutes after configuring the adapter and then go back to the Wi Fi network selection screen to verify that the AP_ network is no longer present The absence of the Wi Fi network in the list wil...

Page 103: ...in and enter the status page Check the following information a Wireless STA mode i Router SSID Router name ii Signal Quality other than 0 iii IP address other than 0 0 0 0 b Remote server information...

Page 104: ...tatus NET left LED steady on COM central LED steady on READY right LED flashing on Figure 75 Final status of LEDs If the NET LED does not light up or if the Remote Server A option in the Status page s...

Page 105: ...off and READY will start to flash quickly The adapter has now returned to its initial state At this point the configuration procedure can be repeated again The adapter can only be reset when the inve...

Page 106: ...c settings for hybrid inverters and enter the Modbus Address menu where the 01 value can be set Check that the Wi Fi adapter is correctly and securely connected to the inverter making sure to tighten...

Page 107: ...at the router has access to the network and that the connection is stable check that a PC or smartphone can access the Internet Check that port 80 of the router is open and enabled to send data Reset...

Page 108: ...Wi Fi mobile hotspot option wait a few seconds for the wireless network to be created To change the name of the wireless network SSID or your password select Configure Wi Fi hotspot Figure 80 Configur...

Page 109: ...he one activated by the smartphone and then enter the password associated with it which can be changed from the personal hotspot settings If at the end of configuration Connected appears next to Remot...

Page 110: ...operation in order to achieve stable data transmission from the inverter to the server In order to monitor the inverter the RS485 communication address must be set to 01 directly from the display Inst...

Page 111: ...nsert the network cable network into the appropriate port on the inside of the adapter and tighten the ring nut and cable gland to ensure a stable connection Figure 83 Inserting the network cable insi...

Page 112: ...able to the modem 6 Switch on the inverter by following the procedure described in the manual 7 Unlike Wi Fi cards the Ethernet adapter does not need to be configured and starts transmitting data shor...

Page 113: ...1 16 03 2021 Identification MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID Figure 86 Initial status of LEDs 2 Final status NET left LED steady on COM central LED steady on SER right LED flashing o...

Page 114: ...System Info and press ENTER to enter the submenu Scroll down to the Modbus address parameter and make sure it is set to 01 and in any case other than 00 If the value is not 01 go to Settings basic set...

Page 115: ...e brand and model of the home router you are trying to connect to the Ethernet adapter some router brands may have closed communication ports In this case contact the customer service of the router s...

Page 116: ...nd easier as there is no need to open the front cover of the inverter Installation tools Cross screwdriver 4G adapter 1 Switch off the inverter following the procedure described in this manual 2 Remov...

Page 117: ...the connection and ensure correct contact between the two parts Secure the 4G adapter by tightening the two screws inside the package a b Figure 91 Inserting and securing the 4G adapter 4 Switch on th...

Page 118: ...LEDs present on the adapter 1 Initial status NET left LED off COM central LED flashing on SER right LED flashing on Figure 92 Initial status of LEDs 2 Registration NET left LED flashes rapidly for abo...

Page 119: ...Figure 94 Irregular communication status between inverter and adapter Check the Modbus address set on the inverter Enter the main menu with the ESC key first key on the left go to System Info and pre...

Page 120: ...ure 95 Irregular communication status between the adapter and remote server Check that the 4G signal is present in the installation location the adapter uses the Vodafone network for 4G transmission i...

Page 121: ...fication MD AL GI 00 Rev 1 1 of 16 03 2021 Application GID 13 Warranty terms and conditions To view the Warranty Terms and Conditions offered by ZCS Azzurro please refer to the documentation inside th...

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