Zte ZXR10 8900 Series Hardware Installation Manual Download

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ZXR10 8900 Series Hardware Installation Manual

Equipment Component

ZXR10 8900 is composed of the following parts:

�

19”standard cabinet (optional)

�

ZXR10 8900 case

�

Card

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Power supply module

�

Fan modules

Master device can be installed in 19” standard cabinet, and it also
can be installed on working table. 19”standard cabinet is shipped
with equipment but it also can be provided by customer them-
selves.

The side elevation of ZXR10 8912 is shown in

Figure 2

IGURE

2 S

IDE

LEVATION OF

ZXR10 8912

The side elevation of ZXR10 8908 is shown in

Figure 3

Confidential and Proprietary Information of ZTE CORPORATION

Summary of Contents for ZXR10 8900 Series

Page 1: ...rdware Installation Manual Version 2 8 02C ZTE CORPORATION ZTE Plaza Keji Road South Hi Tech Industrial Park Nanshan District Shenzhen P R China 518057 Tel 86 755 26771900 Fax 86 755 26770801 URL http ensupport zte com cn E mail support zte com cn ...

Page 2: ...merchantability fitness for a particular purpose title or non in fringement ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the information contained herein ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject matter of this document Except as expressly provided in a...

Page 3: ...13 Required Tools 14 Technical Document Preparation 15 19 Standard Cabinet Installation 17 Bottom of Cabinet Installation 17 Cabinet Position Rule 17 Cabinet Base Installation Preparation 18 Introduction to Cabinet Base Installation 18 Adjustable Base Installation Mode 19 Installation Flow 19 Adjustable Base Selection 19 Positioning Adjustable Base 22 Installing Adjustable Base 24 Installation of ...

Page 4: ... of Dustproof Mesh 52 Installing and Cleaning Dustproof Plug in Box 53 Installing and Cleaning Dustproof Mesh 54 Installing Panel Wood 55 Installing Top Panel and Top inside Panel 57 Installing Power Supply Cable and Grounding Cable 60 Master Device Installation 65 Installing Plug in Box 65 Plugging and Unplugging Card 67 Installation of Power Supply Module 70 Installing Power Supply Module of ZXR...

Page 5: ...tection Grounding Wire Installation 86 Installation Notice 86 External Cable Installation 87 External Cable Types 87 Control Console Cable Installation 87 Network Cable Installation 88 Fiber Installation 89 Label Types 90 Hardware Installation Inspection 95 Cabinet Inspection 95 Power Supply Cable Inspection 96 Cabling Inspection 96 Label Inspection 96 Figures 97 Tables 101 ...

Page 6: ......

Page 7: ...er 4 19 Standard Cabinet Installation This chapter introduces how to install cabinets for ZXR10 8900 series routing switches Chapter 5 Master Device Installation This chapter describes how to install master device Chapter 6 Power Supply Cables Installation This chapter introduces power and grounding cables of equipment and their installation process Chapter 7 External Cable Installation This chapt...

Page 8: ... Switching Volume ZXR10 8900 Series V2 8 02 C 10 Gigabit Routing Switch User Manual IPv4 Routing Volume ZXR10 8900 Series V2 8 02 C 10 Gigabit Routing Switch User Manual MPLS Volume ZXR10 8900 Series V2 8 02 C 10 Gigabit Routing Switch User Manual IPv6 Volume ii Confidential and Proprietary Information of ZTE CORPORATION ...

Page 9: ...l injury or equipment damage Safety precautions introduced in this manual are supplementary to the local safety codes ZTE bears no responsibility in case of universal safety oper ation requirements violation and safety standards violation in designing manufacturing and equipment usage Safety Description Contents deserving special attention during ZXR10 8900 configu ration are explained in Table 2 ...

Page 10: ...ZXR10 8900 Series Hardware Installation Manual This page is intentionally blank 2 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 11: ...uipment Component 4 Equipment Installation Flow 6 Installation Content Installation diagram of ZXR10 8900 is shown in Figure 1 FIGURE 1 ZXR10 8900 INSTALLATION DIAGRAM Thick real line implies the parts required installing Confidential and Proprietary Information of ZTE CORPORATION 3 ...

Page 12: ...er device can be installed in 19 standard cabinet and it also can be installed on working table 19 standard cabinet is shipped with equipment but it also can be provided by customer them selves The side elevation of ZXR10 8912 is shown in Figure 2 FIGURE 2 SIDE ELEVATION OF ZXR10 8912 The side elevation of ZXR10 8908 is shown in Figure 3 4 Confidential and Proprietary Information of ZTE CORPORATIO...

Page 13: ...SIDE ELEVATION OF ZXR10 8908 The side elevation of ZXR10 8905 with six slots is shown in Figure 4 FIGURE 4 SIDE ELEVATION OF ZXR10 8905 The front panel view of ZXR10 8902 is shown in Confidential and Proprietary Information of ZTE CORPORATION 5 ...

Page 14: ...42 450 174 442 420 Weight 65kg 49gk 46kg 25kg Height 17U 13U 10U 4U Power consumption 1700W 1200W 860W 288W DC power 57V 40V AC power Allowed voltage range 100V 240V Frequency 60Hz 50Hz Line voltage waveform distortion rate 5 Working temperature Long time 15 30 Short time 5 45 Relative humidity Long time 40 65 Short time 20 90 Equipment Installation Flow Equipment installation flow is shown in Fig...

Page 15: ...Chapter 2 Equipment Installation FIGURE 6 EQUIPMENT INSTALLATION FLOW Confidential and Proprietary Information of ZTE CORPORATION 7 ...

Page 16: ...ZXR10 8900 Series Hardware Installation Manual This page is intentionally blank 8 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 17: ...nditions must be checked when inspection of NOC room is under consideration Room plane layout Distance between two rows of cabinets must not be less than 1m The distance between front and back of cabinet and walls must not be less than 1m The distance between sides of cab inet and walls must not be less than 0 8m Moreover a pass not less than 1 2m must be reserved for the NOC room as shown in Figu...

Page 18: ...rs are appropriate for walls and ceiling As for the coating lusterless paint or paint without silicone must be used Height of raised floor must be 300mm or 330mm The unit re sistance of raised floor system must comply with specification for raised floor of Computer Rooms The laid floor blocks must be close and firm The horizontal error per square meter must not be more than 2mm When raised floor i...

Page 19: ...t be less than 11GS Dustproof Requirement Dust particle density with a diameter that is greater than 5 micrometers must be less than 30000 m3 Dust particles must be non conductive non magnetic in ductive and non corrosive The following dustproof measures are recommended Doors and windows must be sealed The external win dows must be sealed with double layer glass and the doors must be sealed with d...

Page 20: ...o small air conditioners in NOC room to guarantee appropriate temperature Lighting Measures must be taken against direct sunshine thus to avoid aging and deformation of elements like circuit boards Average luminance must be 150lx 200lx Generally fluores cent lamps embedded into the ceiling are adopted An emergency illumination lamp DC lamp can be mounted for buildings with frequent power failure B...

Page 21: ...ndby electric generator are the same as those listed above but its wave distortion range is 5 10 Grounding Inspection Grounding Inspection includes the following items Ground wires in the equipment room should be arranged radial or in plane mode Ground wires should be wired separately Electric circuits formed by corrugated steel bars in the building or via the racks are not allowed In case of a jo...

Page 22: ...drill bit and vacuum cleaner Fastening tools straight screwdriver M3 M6 cross screwdriver M3 M6 socket wrench M6 M19 and double offset spanner M6 M19 Measurement tools industrial horizontal ruler rolled tape ruler and angle square Auxiliary tools Brush nippers paper knife bellows electric iron solder ladder and forklift Fitting tools Sharp nose pliers diagonal pliers vices hand held electric drill...

Page 23: ...tion engineering personnel must refer to following delivery attached documents ZXR10 8900 Series 10 Gigabit Routing Switch Hardware Man ual ZXR10 8900 Series 10 Gigabit Routing Switch Hardware Instal lation Manual Confidential and Proprietary Information of ZTE CORPORATION 15 ...

Page 24: ...ZXR10 8900 Series Hardware Installation Manual This page is intentionally blank 16 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 25: ...n equipment room Distance between the front of cabinet and the wall must be 1500mm Distance between fronts of one row of cabinet with front of another row must be 1600mm Fixing cabinet mode must comply with room feature There are three installation methods installing the cabinet on adjustable base installing the cabinet directly on floor and installing the cabinet on fixed base The layout of cabin...

Page 26: ...ntistatic floor and mark installation of expansion bolt drill on floor Score template It is supported by shipper Please prepare it before cabinet installation Percussion drill Φ14 drill bit This drills on the floor or on the antistatic floor Vacuum cleaner This removes the dust inside the hole after drilled Rubber hammer This taps expansion blot for fixed Pad This adjusts the base level Torque wre...

Page 27: ...able Base Selection ZTE provides adjustable bases with three ranges for installation and fixation of cabinets on antistatic floors in the equipment rooms The adjustable bases are divided into three types A B and C ac cording to the adjustable range L Two bases are required for fixing each cabinet Model A 160mm 210mm as shown in Figure 9 Confidential and Proprietary Information of ZTE CORPORATION 1...

Page 28: ...E 10 ADJUSTABLE BASE MODEL B Model C 310mm 510mm as shown in Figure 11 FIGURE 11 ADJUSTABLE BASE MODEL C Note Above adjustment range means the height between cabinet base and floor after cabinet installation Adjustable base installation diagram is shown in Figure 12 20 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 29: ... 4 Foundation 5 Antistatic floor Adjustable base structure diagram Model B is shown in Figure 13 FIGURE 13 ADJUSTABLE BASE STRUCTURE DIAGRAM MODEL B 1 Fixing frame 2 Flexible frame 3 High locked bolt M12 25 4 Sleeve M12 5 Spring washer 6 Flat washer 7 Expand Bolt M12 80 Confidential and Proprietary Information of ZTE CORPORATION 21 ...

Page 30: ... on two lines as per the design With reference to them mark out installation holes for other bases Verify measurement after marking of all in stallation holes to avoid mistake and make sure that all mea surements are correct Position holes of single cabinet are shown in Figure 14 and FIGURE 14 POSITION OF SINGLE CABINET INSTALLATION 1 Equipment room wall 2 M12 expand bolt installation hole 3 Adjus...

Page 31: ...BASE INSTALLATION MARK SIZE MM Cabinet A B C D 19D6H20 Cabinet 600 496 L2 52 L1 33 19D8H20 Cabinet 19D8H20EMC Cabinet 19D8H20EMC Standard Cabinet 800 696 L2 52 L1 33 19D10H20 Cabinet 19D10H20 Alternate Server Cabinet 19D10H20 Direct Server Cabinet 1000 696 L2 152 L1 33 L1 is the distance from side gate to the wall of cabinet room L1 900mm L2 is the distance from front gate and front gate to cabine...

Page 32: ...undamental for hardware installation Inaccuracy will impact following operations and affect project quality Operation quality is essential for ensuring whole project quality Result Adjustable base has been positioned Installing Adjustable Base To install adjustable base perform the following steps 1 Install expansion bolts i Before installation clean up dust inside and outside holes with a vacuum ...

Page 33: ...rd row from below upward TABLE 6 ADJUSTABLE BASE ADJUST HEIGHT DIAGRAM Antistatic floor height H 160 H185 185 H210 210 H235 235 H260 260 H285 Adjustable base installation hole A first blank A second blank B first blank B second blank B third blank Antistatic floor height 285 H310 310 H335 335 H360 360 H385 385 H410 Adjustable base installation hole B fourth blank C first blank C second blank C thi...

Page 34: ... high locked bolts 3 Fix base After adjustment height of two adjustable bases for each cab inet must have a deviation of no more than 1mm Clean floor and base surface Align installation holes on bases to cor responding expansion bolts Fix base to floor with the nuts and washers Tighten them to 45Nm with a torque wrench as shown in Figure 17 FIGURE 17 FIXATION OF ADJUSTABLE BASE 1 Adjustable base 2...

Page 35: ...E CABINET BASE INSTALLATION DIAGRAM Result Adjustable base has been installed Installation of Base Directly on Floor Installation Flow of Base Directly on Floor This installation mode is suitable for cement ground adopting pressure plate to fix footings with ground Installation flow is shown in Figure 20 Confidential and Proprietary Information of ZTE CORPORATION 27 ...

Page 36: ...make sure the cabinet will not slant after installation Measure some marking points with tape line two lines which are parallel to reference and the space is B for the value of B refer to Table 7 with ink foundation According to the design requirement define four installation holes of expansion bolts for installing the first cabinet on these two lines With this reference draw other installation ho...

Page 37: ... installation hole 3 Cabinet outline 4 Front door of Cabinet FIGURE 22 POSITION DUAL CABINET INSTALLATION 1 Equipment room wall 2 M12 expand bolt installation hole 3 Cabinet outline 4 Front door of Cabinet For the value of L1 l2 and A B and C D please refer to Table 7 Confidential and Proprietary Information of ZTE CORPORATION 29 ...

Page 38: ...floor with a depth of 90 mm Make sure drill is perpendicular to floor when drilling with per cussion drill or hammer Hold handle tightly and vertically to avoid sway otherwise the floor will be damaged and hole will be enlarged and inclined When floor is too slip to position drill bit cut a dent at the perforation position with punch first to help locating drill bit Use a vacuum cleaner to remove ...

Page 39: ...n installed on floor directly Installation of Fixed Base Mode Installation Flow of Fixed Base Mode This installation is suitable for user designed base or a base has been installed on the NOC room Take 19D8H20 cabinet as example fixed base with design position and installation Installation flow of fixed base is shown in Figure 24 Confidential and Proprietary Information of ZTE CORPORATION 31 ...

Page 40: ...ION FLOW OF FIXED BASE Design of Fixed Base Customer designs the base by themselves according to ZTE cabi net base installation structure and size 19D8H20 of single cabinet drill size is shown in Figure 25 32 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 41: ...re 26 FIGURE 26 19D8H20 DUAL CABINET DRILL INSTALLATION DIAGRAM Installation base is made up from welded angle steels as shown in Figure 27 Oval installation holes in figure have sizes of 18mm 30mm for fine location adjustment during installation Height H depends on height of antistatic floor Confidential and Proprietary Information of ZTE CORPORATION 33 ...

Page 42: ...osition as per the standard dimensions and cabinet dimensions given in the layout draw ings Measure the marking points with the tape and mark out two straight lines with a distance of 696mm that are parallel with the benchmark Define the position of 4 installation holes on two lines as per design Positions of cabinet installation holes are shown in Figure 28 With reference to them mark out install...

Page 43: ...ce from side gate to the wall of cabinet room L1 900mm L2 is the distance from front gate to the wall of cabinet room L2 1500mm Note Verify measurement after marking of all installation holes to avoid mistake and make sure that all measurements are cor rect 2 Installation of the Adjustable Base Drill φ14 at the expansion bolt hole marked on the floor with a depth of 90 mm Make sure drill is perpen...

Page 44: ...Before installation clean up dust inside and outside holes with a vacuum cleaner Place the base to see if this is aligned with holes Expansion bolts must not be installed in holes with large deviation before re location and re drilling is done Remove washer and nut expansion bolt size M12 80 from expansion bolt and put expansion bolt and expansion tube into hole Strike the expansion bolt with a ru...

Page 45: ...ust be aligned straight with deviation less than 5mm The adjacent cabinets must be against each other The row of cabinets must be in the same plane The fastening screws must be tightened The protrusion of the nuts must be identical No component must be loose or damaged in cabinet No paint coating must be peeling off or damaged make up the paints where necessary All the labels must be complete and ...

Page 46: ...of cabinet Wrench It measures the height of footing Multimeter It measures the resistance between grounding point and ex pansion bolt on floor Cabinet Installation Flow The cabinet installation flow is shown in Figure 30 38 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 47: ...alling Cabinet by Adjustable Base To install cabinet perform the following steps 1 Cabinet Height Regulation There are four footings and truckles on the cabinet base Loosen the four bolts that fasten the truckles Remove four truckles as shown in Figure 31 Confidential and Proprietary Information of ZTE CORPORATION 39 ...

Page 48: ...t of cabinet The footing structure is shown in Figure 32 FIGURE 32 FOOTING STRUCTURE 1 M16 bolt 2 Locknut 3 Height Adjusting Nut 4 Insulated Rubber Pad 2 Cabinet Leveling The cabinet must be vertically installed Place level bar on the two perpendicular directions of cabinet top panel Use the height adjusting nut to regulate the horizontality and vertical ity of cabinet Installed horizontality and ...

Page 49: ...ate and insulated pad are shown in Figure 34 FIGURE 33 FIX CABINET 1 Bolt M12 30 2 Spring Washer 3 Flat Washer 4 Insulated Tube 5 Pressure Plate 6 Footing 7 Adjusting Base FIGURE 34 PRESSURE PAD AND INSULATED RUBBER PAD 1 Pressure Plate 2 Insulated Pad 3 Insulated Tube 4 Insulation Test Modify the multimeter to resistance grade Use the two mea suring heads to touch the cabinet earthing point and e...

Page 50: ... footing Place the cabinet on the corresponding position of the edge expansion bolt on NOC room floor manually or by lifting machine Make sure that the right left front and back plane of cabinet are parallel with the NOC room walls Use the height adjusting nut on footing to regulate the height of cabi net After installing the panel wood there is 5mm clearance be tween the bottom of panel wood and ...

Page 51: ...plate and insulated pad are shown in Figure 36 FIGURE 36 CABINET BASE IS INSTALLED ON FLOOR DIRECTLY 1 Flat Washer 2 Insulated Tube 3 Cabinet 4 Nut M12 5 Spring Washer 6 Pressure Plate 7 Footing 8 Expansion Bolt 4 Insulation Test Modify the multimeter to resistance grade Use the two mea suring heads to touch the cabinet earthing point and expansion bolt Measure their resistance Continue the next s...

Page 52: ...essure Plate To fix cabinet by using pressure plate perform the following steps 1 Cabinet Height Regulation There are four footings and truckles on the cabinet base Loosen the four bolts that fasten the truckles as shown in Figure 37 Remove four truckles Place the cabinet on the installation base manually or by lifting machine Make sure that the right left front and back plane of cabinet are paral...

Page 53: ... fix the cabinet footing The fastening torque has to reach 45Nm FIGURE 38 FOOTING STRUCTURE 1 M16 bolt 2 Locknut 3 Height Adjusting Nut 4 Insulated Rubber Pad 3 Cabinet Fixation Press the pressure plate on the cabinet footing Make the bolt through the fixed bottom and place the insulated tube on bolt At last fix the cabinet with flat washer spring washer and blot The fastening torque has to reach ...

Page 54: ... an open circuit If the result shows that it is not an open circuit then the cabinet is not insulated with earth Ex amine the insulated tube Repeat the last step and insulation test Note Insulation test has to be implemented immediately after each cabinet footing is fixed Fix Cabinet by Locknuts 1 Cabinet Height Regulation Loosen the four bolts that fasten the truckles and then re move the truckle...

Page 55: ...abinet on the corresponding position of bottom Keep the installation hole of footing on cabinet and circinal hole on base on the same line As shown in Figure 41 place flat washer spring washer on bolt and fasten the bolt M16 100 in the direction of arrowhead As a result the cabinet is installed on the base Confidential and Proprietary Information of ZTE CORPORATION 47 ...

Page 56: ...t and expansion bolt Measure their resistance Continue the next step if the circuit is an open circuit If the result shows that it is not an open circuit then the cabinet is not insulated with earth Ex amine the insulated tube Repeat the last step and insulation test Note Insulation test has to be implemented immediately after each cabinet footing is fixed Result Cabinet has been installed by fixe...

Page 57: ...less than 3mm 2 Tighten locking nut from left to right and make it pasted to cabinet Make sure that the feet and cabinet are connected firmly 3 Remove the angle support on cabinet top The angle support is used to connect the near cabinets Rotate the angle support 90 degrees Connect the angle supports back to back The installation order is shown in Figure 42 Figure 43 and Figure 44 FIGURE 42 REMOVE...

Page 58: ...ng the cabinets fix the cabinet If the cabinet is installed by an adjustable base press the footing with pressure plate Fix the pressure plate on adjustable base with M12 30 screws As a result the footings are fixed If the cabinet is installed on floor directly press the footing with pressure plate and fix the pressure plate on expansion bolt on floor As a result the cabinet is fixed 6 Install cab...

Page 59: ... earthing cable yel low green 2 Fasten the lock screws which are near the hinge and pin Re move the pin in the direction of upward Hold the door to pre vent the door from dropping 3 Pull the door upward and then remove the door Result The front and back doors have been removed Installing Front and Back Doors To install the front and back door perform the following steps 1 Place the door to hinge o...

Page 60: ...nd back doors have been installed Installation and Clean of Dustproof Mesh Dustproof meshes are provided for the cabinet front back doors and for the cabinet bottom The dustproof meshes must be cleaned periodically The interval of clean can be from three months to six months depending on equipment room environ ment 52 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 61: ...he bottom of cabinet The position of dustproof plug in box as shown in Figure 47 FIGURE 47 POSITIONS OF DUSTPROOF PLUG IN BOX 1 Dustproof plug in box 2 Cabinet Note Damp meshes must not be installed in cabinet To clean and install the dustproof mesh perform the following steps 1 Remove screws of dustproof plug in box Outstretch dustproof plug in box maintaining the balance by two hands so that dus...

Page 62: ...Result Dustproof plug in boxes have been installed and cleaned Installing and Cleaning Dustproof Mesh There are simple dustproof meshes or plastic dustproof meshes on the front and back dorrs of cabinet To install and clean dustproof mesh perform the following steps 1 The structure of simple dustproof is very simple It is pasted to sparkle sponge plastic at the edge of air inlet as shown in Figure...

Page 63: ...n of door Press the activity wrench in the direction of arrowhead as shown in Figure 50 until the mesh is fixed FIGURE 50 PLASTIC DUSTPROOF 1 Door panel 2 Activity wrench 3 Cabinet door Note Damp meshes can not be installed in cabinet Result The dustproof mesh has been cleaned and installed Installing Panel Wood To install panel wood perform the following steps 1 Install back and front panel woods...

Page 64: ...ram of front and back panel woods is shown in Figure 52 FIGURE 52 INSTALLATION OF FRONT AND BACK PANEL WOOD DIAGRAM 2 Install left and right side panel woods The left and right side panel woods is installed on the front and back panel wood Keep the connection hole of the side panel woods on one line with the connection hole of front and back panel wood Use screw to fix the left and right side wood...

Page 65: ...n a single row only a single row of two side panel wood needs to install For many cabinets are on the same row the leftmost and rightmost panel woods are required to install only Result Panel wood has been installed Installing Top Panel and Top inside Panel To install top panel and top inside panel perform the following steps 1 Install Top Panel Install top panel and top inside panel according to ...

Page 66: ...GRAM 1 Screw M5 12 2 Cabinet 3 Top panel 2 Install top inside panel i Open angle support on one side of cabinet top ii Fix angle support and top inside panel on top of cabinet iii Tighten top panel and top inside panel by M5 12 screws iv Perform the same steps to install the other side top inside panel Top inside panel installation diagram is shown in Figure 56 58 Confidential and Proprietary Info...

Page 67: ...IAGRAM 1 Top side panel 2 Screw M5 12 3 Angle support 4 Top panel 5 Cabinet For dual cabinets only top panel and top side panel are re quired to install Figure 57 shows the cabinet appearance after installation is finished Confidential and Proprietary Information of ZTE CORPORATION 59 ...

Page 68: ...t provides power supply of 48V for ZXR10 8900 cabinet Set top connector module is installed on the top of cabinet which distributes power supply only When the power supply is required filtering install two filters to replace connector module for providing 2 way 48V power supply The connection between ZXR10 8900 cabinet and DC distribution cabinet with connector module is shown in Figure 58 60 Conf...

Page 69: ...ONNECTOR MODULE 1 DC distribution cabinet 2 Screw 3 NOC room protective grounding bar 4 Cover 5 ZXR10 8900 cabinet 6 Connector module 7 Terminal The connection between ZXR10 8900 cabinet and DC distribution cabinet with filter is shown in Figure 59 Confidential and Proprietary Information of ZTE CORPORATION 61 ...

Page 70: ...ng steps 1 Install 48V power supply cable It is a blue cable One end connects to the terminal marked as 48V on set top filter or connector module and the other end connects to 48V connector bar of DC distribution cabinet 2 Install 48VGND cable It is a black cable One end connects to the terminal marked as 48VGND on set top filter or connector module and the other end connects to 48VGND connector b...

Page 71: ...et is connected with protective grounding bar in NOC room through yellow green plastic insulated copper conductor which wire diameter is the same with power bus line Result Power supply and grounding cable have been installed Confidential and Proprietary Information of ZTE CORPORATION 63 ...

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Page 73: ... steps 1 Make sure 19D8H20 19D6H20 has been fixed well The in stallation position of cases has been confirmed There is no obstacle to affect the cast installation 2 Use a wood ruler or bar with the same height as that of the plug in box Put wood ruler behind plug in box flange to be flush with the box bottom Mark the ruler with a pencil through the flange installation holes 3 Put up the end of the...

Page 74: ...n box with his right hand and hold the upper part of the plug in box with his left hand They uplift the plug in box simultane ously 6 Position the back of plug in box on support rails of cabinet Holding the box firmly the two operators must slowly move the box inside the cabinet 7 When 10cm of the plug in box is inside the rails one operator can remove his hand at the bottom and push the box to po...

Page 75: ... about vertical supporter please refer to Installing Vertical Supporter Installation diagram is shown in Figure 61 FIGURE 61 INSTALLATION OF SUBRACK Result Plug in box has been installed Plugging and Unplugging Card Plug a Card To plug a card perform the following steps 1 The card structure is shown in Figure 62 Confidential and Proprietary Information of ZTE CORPORATION 67 ...

Page 76: ...2 CARD STRUCTURE 1 Card 2 Captive Screw 3 Extractor Align the two sides of the card bottom steel with the guide rail slot of the plug in box and push the card into the box as shown in Figure 63 68 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 77: ...wn in Figure 64 FIGURE 64 PLUGGING CARD STEP 3 1 Plug in Box 2 Card 3 Card Extractor 3 Turn the extractors on both sides inward The card moves for ward in place until the extractor cannot be turned which in dicates the extract is turned in place The extractor is nearly parallel to the card front The card is plugged in place 4 Secure the captive screws on both sides of the card using a screwdriver ...

Page 78: ...with both hands Turn the extractor on both sides of the card outward The card moves outward when the connector is released 3 Pull the card out along the guide rail Result The card has been unplugged Installation of Power Supply Module Installing Power Supply Module of ZXR10 8912 8908 8905 ZXR10 8912 ZXR10 8908 and ZXR10 8905 use the same power supply module Here take ZXR10 8908 for an example to i...

Page 79: ...e of ZXR10 8912 8908 8905 perform the following steps 1 Align the power module with the module slot on the plug in box as shown in Figure 66 FIGURE 66 PLUGGING POWER MODULE STEP 1 ZXR10 8908 1 Plug in box 2 Power module 2 Plug the power module to the end so that it touches the back plate connector when the module is still in place Push the plastic panel of the module forcibly until the module is c...

Page 80: ... box as shown in Figure 68 FIGURE 68 PLUGGING POWER MODULE STEP 3 ZXR10 8908 1 Plug in box 2 Power module 3 Captive screw 4 Power module guard 4 Plug the power guard from the top of the plastic panel frame of the module and push down the guard so that the round plastic tappets on both sides of the guard are pinned by the clamp slots of the plastic guard Result Power module of 8908 has been plugged...

Page 81: ...ate metallic rect angular frame fake power supply module cover and power module guard as shown in Figure 69 FIGURE 69 FAKE POWER SUPPLY MODULE 1 Installation plate 2 Metallic rectangular frame 3 Fake power supply module cover 4 Power module guard Install fake power supply module To install fake power supply module the necessary space needs to be left for using screwdriver Therefore fake power supp...

Page 82: ...iver be fore fake power supply module is removed Remove the power module guard loose captive screw and fixed screw M3 8 Pull fake power supply module out Installing Power Supply Module of ZXR10 8902 Plug Power Supply Module To plug power module of ZXR10 8902 perform the following steps 1 Align the power module with the module slot on the plug in box as shown in Figure 71 74 Confidential and Propri...

Page 83: ...module forcibly until the module is com pletely plugged into the plug in box 3 Screw down the captive screw on the bottom side of the module to secure the connection between the module and the plug in box Secure the socket connector connection between the module and the back plate as shown in Figure 72 FIGURE 72 PLUGGING POWER MODULE OF ZXR10 8902 STEP 3 1 Plug in Box 2 Power Module 3 Captive Scre...

Page 84: ...fan plug in box used by ZXR10 8912 ZXR10 8908 and ZXR10 8905 are different in size but which structures are the same Here take ZXR10 8908 for an example to describe how to install and remove fan plug in box Plug Fan Plug in Box To plug fan plug in box of ZXR10 8908 perform the following steps 1 Align the fan plug in box with its slot as shown in Figure 73 Plug the box along the upper and lower gui...

Page 85: ...908 perform the following steps 1 Loosen the captive screws on the upper and lower side of the fan plug in box using a cross screwdriver 2 Catch hold of the handle of the fan plug in box and pull the box out forcibly Result Fan plug in box of ZXR10 8908 has been unplugged Installing Fan Plug in Box of ZXR10 8902 Plug Fan Plug in Box To plug fan plug in box of ZXR10 8902 perform the following steps...

Page 86: ... the connector on the back plate as shown in Figure 76 push the box inside continuously until it is in place Secure the two captive screws on the upper and lower sides of the box FIGURE 76 PLUGGING FAN PLUG IN BOX OF ZXR10 8902 STEP 2 1 Plug in box 2 Fan Plug in Box 3 Handle 4 Captive Screw on the Fan Plug in Box Result Fan plug in box of ZXR10 8902 has been plugged 78 Confidential and Proprietary...

Page 87: ...udes vertical supporter and horizontal cable plate Vertical supporter is necessary and horizontal cable plate is optional Installing Vertical Supporter ZXR10 8912 ZXR10 8908 and ZXR10 8905 adopt the same method to install vertical supporter Take ZXR10 8908 for an example to introduce how to install vertical supporter Install vertical supporter in cabinet Make sure that the plug in box has been plu...

Page 88: ...ll vertical supporter in working table Make sure that plug in box has been installed in working table already Keep waist round holes of vertical supporter and that of plug in box on the same line fix the vertical supporter in cabinet with three crown screws and nuts as shown in Figure 78 80 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 89: ...according to the cabling requirement in ZXR10 8912 8908 8905 Make sure that plug in box has been installed already and vertical support has been fixed in plug in box ZXR10 8912 8908 8905 use the same method to install horizontal cable plate Here take ZXR10 8908 for an example to introduce how to install horizontal cable plate as shown in Figure 79 Confidential and Proprietary Information of ZTE CO...

Page 90: ...ve the captive screw from the left side of card which re quires horizontal cable plate 2 Insert the groove in horizontal cable plate left side into the al ready loosen captive screw Connect captive screw in the right side of horizontal cable plate to the nut of the slots correspond ing to vertical supporter and fasten them 3 Fasten the captive screw in card 82 Confidential and Proprietary Informat...

Page 91: ...ibution Cabinet Equipment PE Kelly 25 mm2 Cabinet inter connecting cable GND Black 50 mm2 48V power cord from the primary power supply output to the Power Distribution Cabinet 48V Blue 95 mm2 48V power cord from the primary power supply output to the Power Distribution Cabinet 48V GND Black 95 mm2 Cabinets are provided with 48 V grounding terminals GND and cabinet grounds PE The GND is the 48 V wo...

Page 92: ...220V AC power is turned on for cabinet connect one end of AC cable to the plug in socket of 220V AC and connect the other end to the interface of AC power distribution box The customer is required to provide a separate AC protective ground for the AC Power Distribution System Additionally the protective ground provided by the AC power grid should be dis connected The lightning protection facility ...

Page 93: ...m ensuring the low connection resistance less than 0 2 MΩ ESD facilities are also provided between plug in boxes and cabinet All the cabinet surfaces are zinc plated and color passivated The series of openings on the angle rail for mounting plug in boxes and the contact point between the angle rail and the cabinet should be provided with conductive protection which provides a proper ESD protection...

Page 94: ...f plug in box connect one end of the wire to the screw and connect the other end of the wire to the grounding of the cab inet Installation Notice Notice the following items Grounding wire needs to adopt copper wire to reduce high fre quency impedance The grounding wire shall be wide and short as possible Earth terminal has to be processed to anti corrosion and rust Meanwhile earth terminal shall b...

Page 95: ...net cables Optical fibers Control Console Cable Installation Control console cable is used for connection between customer host serial port with COM port on BIC of ZXR10 8900 After con nection users can configure and manage the switch with the hyper terminal program present in Microsoft Windows operating system Control console cable is a category 5 twisted pair cable with two DB9 serial interfaces...

Page 96: ...ation of the cables is UTP CAT 5 15040 E LINE 4PFR PVC CAT 5 Technical parameters 8 core non shielding structure at a transmission rate of 100M RJ45 plugs are crimped on both ends of the cable as shown in Figure 83 FIGURE 83 NETWORK CABLE WITH RJ45 CONNECTORS The name of the RJ45 jack is 8P8C straight through crimp jack with the type of E5088 001023 Technical specifications are as follows Rated cu...

Page 97: ...e and blue 5 7 White and brown 7 8 Brown 8 Crossover Network Cable RJ45J Cable connection relationship is cross correspondence between two twisted pairs at both ends The specific connection relation ship is shown in Table 12 TABLE 12 CROSSOVER NETWORK CABLE RJ45J CONNECTIONS End A Cable Chromatogram End B 1 White and orange 3 2 Orange 6 3 White and green 1 6 Green 2 4 Blue 4 5 White and blue 5 7 W...

Page 98: ...he type of interface of the customer s interconnecting device specified in the contract In addition the customer s requirement of optical connectors should also be considered Note the following points when installing the fibers Fibers should be cabled in pair Do not turn the fibers to 90 degrees while cabling To bend the fiber turn it into a round or arc with a radius of no less than 40mm Fibers s...

Page 99: ...Self mulching Laser Print Type II Labels The name of the label pasted in the roll up manner on the cable is roll up self mulching laser print type II label The label size is shown in Figure 85 FIGURE 85 ROLL UP SELF MULCHING LASER PRINT TYPE II LABELS The label meanings are the same as that on transverse English labels pasted on panels and connectors Compared with transverse English labels on pane...

Page 100: ...label must be pasted on each end of a power cable as shown in Figure 87 FIGURE 87 PASTING POSITION OF POWER CABLE LABELS The flag like power cable is divided into two areas L and R Their specific meanings are as follows L On this place location code of local equipment must be filled That is it indicates the location of local equipment connected with power cable R On this place the location code of...

Page 101: ...arked with L and R When label is pasted on fiber at the ZXR10 8900 side the row No column No and layer of fiber in the cabinet at the side of the connected remote optical interface device as well as the fiber No must be filled in the R area of the label In this case the row No and column No of ZXR10 8900 where the fiber is located the fiber s layer No and serial number must be filled in the L area...

Page 102: ...F and cable number On the L side the label is filled in with row and column numbers of ZXR10 8900 in question the layer of the cable and the cable number When the label is pasted at the side of the equipment buyer s DDF the contents filled in the label must be op posite to those in the label at the ZXR10 8900 side Network Cable Label The label to be rolled onto the cable is called horizontal model...

Page 103: ...ch label must be correct complete and clear After cabinet installation clean the installation marks on the internal and external surfaces of the cabinet The cabinet must be free from dust After all cables are laid the sliding cover plates at the top and bottom cabling holes of the cabinet must be pushed in position to avoid entry of any animal The case must be installed in cabinet or on worktable ...

Page 104: ...inspection includes the following parts Each type of cable must be loose instead of tense at the bend The routing must be laid according to the specified position and the binding space must be consistent The cabling must be smooth no cable in the rack must be crossed And all cables outside the rack must be bound ac cording to different cabinets The cables on the trough and cabling ladder must be t...

Page 105: ...17 Fixation of Adjustable Base 26 Figure 18 Adjustable Shims 27 Figure 19 Single Cabinet Base Installation Diagram 27 Figure 20 Installation Flow of Base Directly on Floor 28 Figure 21 Position Single Cabinet Installation 29 Figure 22 Position Dual Cabinet Installation 29 Figure 23 Single Cabinet Expansion Bolt Installation Diagram 31 Figure 24 Installation Flow of Fixed Base 32 Figure 25 19D8H20 ...

Page 106: ...56 Figure 53 Fix Side Panel Wood Diagram 57 Figure 54 Installation of Single Cabinet Panel Wood Diagram 57 Figure 55 Top Panel Installation Diagram 58 Figure 56 Top Inside Panel Installation Diagram 59 Figure 57 Installation of All Top Panel and Top Inside Panel on Dual Cabinet 60 Figure 58 DC Distribution Cabinet Connecting with ZXR10 8900 with connector module 61 Figure 59 DC Distribution Cabine...

Page 107: ...stem Grounding 84 Figure 81 AC Distribution System Grounding 85 Figure 82 Control Console Cable 88 Figure 83 Network Cable with RJ45 Connectors 88 Figure 84 Transverse English Labels on Panels and Connectors 91 Figure 85 Roll up self mulching laser print type II labels 91 Figure 86 Schematic Diagram of a Power Cable Label 92 Figure 87 Pasting Position of Power Cable Labels 92 Figure 88 Structure o...

Page 108: ...ZXR10 8900 Series Hardware Installation Manual This page is intentionally blank 100 Confidential and Proprietary Information of ZTE CORPORATION ...

Page 109: ...Height Diagram 25 Table 7 Installing The Base Directly Marking Size 30 Table 8 Fixed Base Installation Marking Size mm 35 Table 9 Power Cable and Grounding Wires 83 Table 10 Connections of Control Console Cable 88 Table 11 Straight Through Network Cable RJ45 Connections 89 Table 12 Crossover Network Cable RJ45J Connections 89 Table 13 Fiber Terminal Forms 90 Confidential and Proprietary Informatio...

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