Zontes ZT350T-D, Maintenance Manual

Page: 128 / 152

128 / 152
e. Unscrew the M6 provided by the right balance weight
with 5 # hexagonal socket counterclockwise × 80 bolts, be
careful not to screw them too many times, otherwise the nut
of the balance weight will fall into the handle and increase
the difficulty of disassembling the balance weight. Put the 5 #
socket head onto the bolt head and then use a rubber
hammer to tighten the M6 × 80. Knock the bolt inward to
loosen the buffer rubber and nut of the balance weight to
facilitate the removal of the balance component. Grasp the
balance weight, shake it up, down, left and right, and pull it
out at the same time. Use the same method to pull out the
left balance block, soak it in hot water for about 10 minutes,
and then blow into the space between the left handlebar
rubber sleeve and the handlebar tube with a dust blower as
indicated by the arrow. Then pull the handlebar and the
handlebar rubber sleeve in the opposite direction, and take
out the handlebar rubber sleeve.
Right:
Left:
3. Installation of the direction component
a. Apply 263 thread fastening glue to the inner wall of the
rubber sleeve in the left hand, and the length of the glue is
1/3 of the rubber sleeve of the handle, and then put the
rubber in the left hand into the direction handle; the inner
wall of the rubber sleeve in the right hand does not need to
be coated with the thread fastening glue. Just load it. Be
careful not to remove the throttle cable on the rubber sleeve
with your right hand. Reinstall the left and right balance
weights according to the disassembly steps, and tighten the
M6×80 bolt with a 6# inner hexagon.
b. When installing the left and right handlebar switches, it
is necessary to align the bolts (5c) and (6c) with the
positioning holes
⑥
on the handlebar, and then tighten
them with a cross screwdriver. Use the 5 # hexagonal socket
to tighten the bolts (5a), (5b), (6a), (6b) that fix the left and
right handlebar switches in turn.
c. When installing the auxiliary handle switch, align the
joint surface of the auxiliary handle switch and the main
pump of the disc brake with the triangle mark on the handle
switch, and then tighten the 4 M6×30 bolts with a 5# inner
hexagon.
d. Snap the upper brackets⑦,⑧, and⑨ into the lower
part of the direction control cover, buckle the pressure block,
tighten 4 M8×35 bolts with 6# inner hexagon, and Use 4#
inner hexagon to remove the M6×14 bolt.
4. Installation of the direction handle cover
a. When installing the upper cover in the direction, first
install the upper cover in the appropriate position, first
buckle the buckles “a”, “b”, and “c” on the front of the upper
cover in the direction, and then buckle the back
buckles③,④,⑤ and The buckles① and② on both sides
should be fastened. After installation, the upper cover should
be tightly fitted with the lower cover, and the gap should be
even. Finally, tighten the 2 self-tapping screws at the lower
cover (1) with a flat-head screwdriver.
b. Finally, put the direction back on the middle cover.
●Attention should be paid when disassembling the direction
handle cover to prevent damage to the buckle.
●After installation, check whether the throttle cable is
assembled in place and whether the return position is
flexible.
●Self-tapping screws need to be installed vertically and the
torque cannot be too large.
●After installation, check the switch buttons of the left and
right handle switches and the left and right auxiliary handle
switches to check whether they can be used normally, and
check whether there is a pressure line.