Zontes ZT350T-D, Maintenance Manual, Page: 132 / 152

132 / 152
d.First press the two sides of the front mud board
according to the small arrow, press the protrusion on the
front mud board arrow inward, and then move the front mud
board up to a suitable position and then pull it out in the
direction of the big arrow.
2. Remove the left and right front shock absorbers
a. Press the two buttons indicated by the arrows to open
the storage box trim cover. Remove the two expansion nails
(red circle) on the left and right storage box covers with the 4
# hexagonal socket. Remove the left and right storage box
covers.
b. Turn the steering handle to the left and remove M8 with
6 # hexagonal socket × 35 bolts (6). Using the same method,
turn the steering handle to the right and remove the bolt (6).
Pry the gap on the upper connecting plate with a
screwdriver.
c. Remove M8 with 6 # hexagonal socket × 4 bolts (6) of
35, pry the gap on the lower yoke plate with a screwdriver,
and remove the left front shock absorber and the right front
shock absorber.
3. Reinstall the shock absorber, front fender, front
wheel and other components
a. Use a screwdriver to pry open a gap on the lower yoke
plate, insert the corresponding shock absorber, and remove
the screwdriver after the shock absorber is installed in place.
b. Use a screwdriver to pry open a gap on the upper
connecting plate, insert the corresponding damping, and
remove the screwdriver after the damping is installed in
place. Screw in M8 × 35 bolts (6) shall be tightened with 6 #
hexagonal socket. Torque: 25N. m (2.6 kgf. m, 18 lbf. ft)
。
c. Use the same method to install another shock absorber.
d. Pick up the front wheel and install the bushing, align the
mounting holes between the two shock absorbers, penetrate
the front wheel axle, and tighten the front wheel axle with a
17# inner hexagon. Torque: 50N.m (5.1 kgf.m, 37 lbf.ft). If
one of the shock absorbers is not installed in place, the front
axle will not be tightened or can not be inserted into the right
shock absorber. You need to remove the shock absorber that
is not in place and install it in place.
e. After installing the front wheel, use the 6# inner
hexagon to tighten the two M8×35 bolts at the bottom of the
right front shock absorber, torque: 20N.m (2.0 kgf.m, 15
lbf.ft).
f. First use a single batch to separate the two brake pads
inside the brake caliper. If the resistance is too large and the
two brake pads cannot be separated, please refer to the
method of "Adding Brake Fluid" to remove the upper cover of
the disc brake oil cup and then separate it. 2 brake pads,
align the gap between the 2 brake pads in the disc brake
caliper with the brake disc on the front wheel and install it.
Then use a 8# sleeve to tighten two M10 bolts (2), torque:
45
～
50N.m(4.6
～
5.1 kgf.m
，
33
～
37 lbf.ft).
g. Press and hold the position held when removing the
front mud pan, pass through the proper position in the
middle of the shock absorber, and install it to the
corresponding position, and then use the 4 # hexagonal
socket to insert 2 pieces of M6 × 14. Replace the shoulder
bolt (4). Then use 5 # hexagonal socket to connect 2 M6 × 30
bolts (1),
Caution: the left M6×30 bolt
⑴
needs to have a spring
washer
⑸
.