2-3
ENGINE SPECIFICATIONS
Cylinder head
Warpage limit
0.10 mm (0.0039 in)
Camshaft
Camshaft cap inside diameter
23.000–23.021 mm (0.9055–0.9063 in)
Camshaft journal diameter
22.959–22.972 mm (0.9039–0.9044 in)
Camshaft-journal-to-camshaft-cap clearance
0.028–0.062 mm (0.0011–0.0024 in)
Limit
0.080 mm (0.0032 in)
Camshaft lobe dimensions
Lobe height (Intake)
32.490–32.590 mm (1.2791–1.2831 in)
Limit
32.390 mm (1.2752 in)
Lobe height (Exhaust)
32.290–32.390 mm (1.2713–1.2752 in)
Limit
32.190 mm (1.2673 in)
Camshaft runout limit
0.030 mm (0.0012 in)
Valve, valve seat, valve guide
Valve clearance (cold)
Intake
0.15–0.22 mm (0.0059–0.0087 in)
Exhaust
0.25–0.32 mm (0.0098–0.0126 in)
Valve dimensions
Valve seat contact width (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.6 mm (0.06 in)
Valve seat contact width (exhaust)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.6 mm (0.06 in)
Valve stem diameter (intake)
3.975–3.990 mm (0.1565–0.1571 in)
Limit
3.945 mm (0.1553 in)
Valve stem diameter (exhaust)
3.960–3.975 mm (0.1559–0.1565 in)
Limit
3.930 mm (0.1547 in)
Valve guide inside diameter (intake)
4.000–4.012 mm (0.1575–0.1580 in)
Valve guide inside diameter (exhaust)
4.000–4.012 mm (0.1575–0.1580 in)
Valve-stem-to-valve-guide clearance
(intake)
0.010–0.037 mm (0.0004–0.0015 in)
Limit
0.080 mm (0.0032 in)
Valve-stem-to-valve-guide clearance
(exhaust)
0.025–0.052 mm (0.0010–0.0020 in)
Limit
0.100 mm (0.0039 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve spring
Free length (intake)
36.73 mm (1.45 in)
Limit
34.89 mm (1.37 in)
Free length (exhaust)
36.73 mm (1.45 in)
Limit
34.89 mm (1.37 in)
Cylinder
Bore
70.000–70.010 mm (2.7559–2.7563 in)
Wear limit
70.060 mm (2.7583 in)
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
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